background image

Oil Pressure Safety Switch (OPS) —

The OPS in

the control circuit stops the compressor and unit, if proper
oil pressure differential is not established at start-up or main-
tained during operation. If OPS stops the unit, determine the
cause and correct before restarting unit. Failure to do so will
constitute abuse. Equipment failure due to abuse may void
the warranty.

Compressor Protection

CIRCUIT BREAKER — Calibrated trip manual reset, am-
bient compensated, magnetic breaker protects against motor
overload and locked rotor conditions.

CONTROL MODULE TIMER — This control protects com-
pressor against short cycling. See Sequence of Operation on
page 17.

CRANKCASE HEATER — This minimizes absorption of
liquid refrigerant by oil in crankcase during brief or ex-
tended shutdown periods.

IMPORTANT: Never open any switch or disconnect
that deenergizes the crankcase heater unless unit is be-
ing serviced or is to be shut down for a prolonged pe-
riod. After a prolonged shutdown on a service job, en-
ergize the crankcase heater for 24 hours before starting
the compressor.

High-Pressure Switch —

This switch has fixed, non-

adjustable settings. Switch is mounted on the compressor (See
Table 4).

Low-Pressure Switch —

This switch has fixed, non-

adjustable settings. Switch is mounted on the compressor.
(See Table 4.)

Table 4 — Pressure Switch Settings, psig (kPa)

HIGH PRESSURE

LOW PRESSURE

Cutout

Cut-in

Cutout

Cut-in

426 ± 7

(2937 ± 48)

320 ± 20

(2206 ± 138)

27 ± 3

(186 ± 21)

44 ± 5

(303 ± 34)

Winter Start Control —

Bypass relay timer bypasses

low-pressure switch for 2 minutes on unit start-up.

Head Pressure Control —

Control maintains ad-

equate discharge pressure under low ambient temperature con-
ditions. See Table 5.

FAN CYCLING — These 38AKS units have standard pro-
vision for fully automatic intermediate-season head pressure
control through condenser fan cycling. Fan no. 2 is cycled
by a fan cycling pressure switch (FCPS) which responds to
variation in discharge pressure. The pressure sensor is lo-
cated in the liquid line of the refrigerant circuit. Fan no. 3
cycling is controlled by outdoor-air temperature through an
air temperature switch (ATS) (38AKS044 units only).

Table 5 — Minimum Outdoor-Air

Operating Temperature

UNIT

38AKS

COMPR

CAP. (%)

COND
TEMP,

F (C)

MIN OUTDOOR TEMP, F (C)

Standard

Unit

Low Ambient

Control

(Motormaster

T

)

028

100

90 (32)

31 (–1)

–20 (–29)

67

80 (27)

35 (2)

–20 (–29)

33

70 (21)

43 (6)

–20 (–29)

034

100

90 (32)

30 (–1)

–20 (–29)

67

80 (27)

34 (1)

–20 (–29)

33

70 (21)

42 (6)

–20 (–29)

044

100

90 (32)

25 (–4)

–20 (–29)

67

80 (27)

30 (–1)

–20 (–29)

33

70 (21)

35 (2)

–20 (–29)

The ATS is located in the lower divider panel between the

compressor compartment and condenser section. Through a
hole in the panel, the sensing element is exposed to air en-
tering the no. 1 fan compartment. Fan no. 1 is noncycling.
Table 6 shows the operating settings of the FCPS and the
ATS.

Table 6 — Fan Cycling Controls

CONTROL BY

SWITCH OPENS

SWITCH CLOSES

Temp, F (C)

70 ± 3 (21 ± 1.7)

80 ± 3 (27 ± 1.7)

Pressure,

psig (kPa)

160 ± 10 (1103 ± 69)

260 ± 15 (1793 ± 103)

NOTE: See Fig. 6 and 7 for fan arrangement.

20

Содержание 38AKS028

Страница 1: ...ntenance func tions such as cleaning coils All other operations should be performed by trained service personnel When working on the equipment observe precautions in the literature and on tags stickers and labels attached to the equipment Follow all safety codes Wear safety glasses and work gloves Keep quenching cloth and fire extinguisher nearby when brazing Use care in handling rigging and setti...

Страница 2: ...ice Oil Charge for Carrier approved oil NOTE Circuit breaker is in main power circuit Table 1B Physical Data SI UNIT 38AKS 028 034 044 COMPRESSOR Reciprocating Semi Hermetic No Type 1 06E9265 1 06E9275 1 06E9299 No Cyls ea Speed R s 60 50 Hz 6 29 2 24 3 Capacity Steps 3 Oil Charge L 9 4 9 4 9 0 Oil Pressure Switch kPa Set Points Cutout 41 4 6 13 8 Differential Cut in 96 5 Max Crankcase Heater watt...

Страница 3: ... side condenser and liquid line of the system during the off cycle Refrigerant migration is minimized Factory supplied liquid line solenoid valve connecting sizes are 7 8 in 22 2 mm ODF for inlet and 7 8 in 22 2 mm ODM for outlet Failure to properly install liquid line solenoid at the in door unit as described without Carrier authorization may VOID warranty Filter Drier and Moisture Indicator Ever...

Страница 4: ... Manual at design tons and equiva lent length for 2 F 1 1 C loss If reading falls be tween 2 sizes on chart choose the smaller pipe size Suction piping for the high velocity section should be selected for about 0 5 F 0 3 C friction loss If a 2 F 1 1 C loss is allowed for the entire suction line 1 5 F 0 8 C is left for the balance of the suction line and it should be sized on that basis Check that ...

Страница 5: ...T 38AKS LENGTH OF INTERCONNECTING PIPING FT M 16 25 4 9 7 6 26 50 7 9 15 2 51 75 15 5 22 8 76 100 23 2 30 5 101 200 30 8 60 9 L S L S L S L S L S 028 7 8 15 8 7 8 21 8 7 8 21 8 7 8 21 8 7 8 21 8 034 7 8 21 8 7 8 21 8 7 8 21 8 11 8 25 8 11 8 25 8 044 7 8 21 8 7 8 21 8 11 8 25 8 11 8 25 8 11 8 25 8 L Liquid Line S Suction Line IMPORTANT Requires a double suction riser if evaporator is below condensi...

Страница 6: ... from above If necessary correct direc tion of fan rotation by interchanging any 2 power input wires at disconnect switch Affix crankcase heater decal located in installer s packet to unit disconnect switch Table 3 Electrical Data 60 HZ UNIT 38AKS UNIT COMPRESSOR FAN MOTORS Volts 3 Ph 60 Hz Supplied MCA MOCP Fuse ICF RLA LRA FLA ea Qty Min Max 028 500 200 600 100 208 230 380 460 575 187 342 414 51...

Страница 7: ...ge 1 cooling and terminal on TB3 See Fig 8 for typical field wiring This is in the 24 v cir cuit Wires must be run in conduit with ground wire 4 Transformer Connections See unit wiring label dia gram notes 1 and 2 located behind compressor compart ment end access door IMPORTANT Ensure power to the crankcase heater is always on except when servicing the unit If cir cuit breaker inside unit shuts do...

Страница 8: ...NOTES 1 There must be minimum 2440 mm 8 ft clear air space above unit 2 The approximate operating weight of the unit is 50 AND 60 HZ UNIT WT Lb WT Kg 38AKS028 1650 748 38AKS028C 1804 818 38AKS034 1803 818 38AKS034C 2009 911 3 A C in the model number indicates unit has factory installed copper coil 8 ...

Страница 9: ...0 mm 8 ft clear air space above unit 2 The approximate operating weight of the unit is 50 HZ AND 60 HZ UNIT WT Lb WT Kg 38AKS044 2437 1106 38AKS044C 2745 1246 Fig 7 Dimensional Drawing 38AKS044 3 A C in the model number indicates unit has factory installed copper coil 9 ...

Страница 10: ...compliance with all applicable codes 2 All field interlock contacts must have minimum rat ing of 180 va pilot duty plus capacity required for field installed equipment All field interlock con tacts in the 24 v control circuit must have minimum rating of 70 va pilot duty plus capacity required for field installed equipment 3 For internal unit wiring reference wiring book or unit wiring label diagra...

Страница 11: ...reaker CR Control Relay CM Control Module EQUIP Equipment FC Fan Contactor Fig 9A Component Arrangement 60 Hz FM Fan Motor FU Fuse GND Ground LLSV Liquid Line Solenoid Valve NEC National Electrical Code U S A TB Terminal Block TRAN Transformer LEGEND 11 ...

Страница 12: ...ker CR Control Relay CM Control Module EQUIP Equipment FC Fan Contactor FM Fan Motor FU Fuse GND Ground LLSV Liquid Line Solenoid Valve NEC National Electrical Code U S A TB Terminal Block TDR Time Delay Relay TRAN Transformer Fig 9B Component Arrangement 50 Hz 12 ...

Страница 13: ... short cycle feature of the control module CM Charge System Actual start up should be done only under supervision of a qualified refrigeration mechanic Re fer to charging charts See Fig 10 12 for the particular unit being charged Mea sure pressure at the liquid line service valve being sure a Schrader depressor is used if required Also measure liquid line temperature as close to the liquid service...

Страница 14: ...Fig 10 38AKS028 Charging Chart 50 60 Hz 14 ...

Страница 15: ...Fig 11 38AKS034 Charging Chart 50 60 Hz 15 ...

Страница 16: ...Fig 12 38AKS044 Charging Chart 50 60 Hz 16 ...

Страница 17: ...s the solenoid drop control valve The compressor stops and the crankcase heater is energized preventing refrigerant from migrating to the com pressor during the off cycle solenoid drop refrigerant con trol The CM anti short cycling timer is energized and runs for approximately 5 minutes During this time the compres sor is not able to restart Complete Unit Stoppage CAUSES Interruption of supplied p...

Страница 18: ...FC CM CR1 TRAN1 TB2 C1 COMPRESSOR END CONTROL PANEL REMOVED OIL PRESSURE SAFETY SWITCH COMPRESSOR END LEFT SIDE ACCESS DOOR JUNCTION BOX COVER REMOVED LIQUID LINE SERVICE VALVE COMPRESSOR END RIGHT SIDE ACCESS DOOR Fig 13 38AKS Unit with Access Panels Removed 18 ...

Страница 19: ...aders are factory set see Table 1A or 1B but may be field adjusted Number 1 unloader is on cylinder bank on same side of compressor as terminal box CONTROL SET POINT The control set point cylinder load point is adjustable from 0 to 85 psig 0 to 586 kPag To adjust turn control set point adjustment nut Fig 15 clock wise to its bottom stop In this position set point is 85 psig 586 kPag Then turn adju...

Страница 20: ...out Cut in 426 7 2937 48 320 20 2206 138 27 3 186 21 44 5 303 34 Winter Start Control Bypass relay timer bypasses low pressure switch for 2 minutes on unit start up Head Pressure Control Control maintains ad equate discharge pressure under low ambient temperature con ditions See Table 5 FAN CYCLING These 38AKS units have standard pro vision for fully automatic intermediate season head pressure con...

Страница 21: ... is overcharged 4 Reclaim charge as needed UNIT OPERATES TOO LONG OR CONTINUOUSLY 1 Low refrigerant charge 1 Add refrigerant 2 Control contacts fused 2 Replace control 3 Air in system 3 Purge and evacuate system 4 Partially plugged expansion valve or filter drier 4 Clean or replace SYSTEM IS NOISY 1 Piping vibration 1 Support piping as required 2 Compressor noisy 2 Check valve plates for valve noi...

Страница 22: ...e All programs include a video cassette and or slides and a companion booklet Use these for self teaching or to conduct full training sessions For a free Service Training Material Catalog STM call 1 800 962 9212 Ordering instructions are included Copyright 1994 Carrier Corporation Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and with...

Страница 23: ... Y N INDOOR UNIT HAS WATER BEEN PLACED IN DRAIN PAN TO CONFIRM PROPER DRAINAGE Y N ARE PROPER AIR FILTERS IN PLACE Y N HAVE FAN AND MOTOR PULLEYS BEEN CHECKED FOR PROPER ALIGNMENT Y N DO THE FAN BELTS HAVE PROPER TENSION Y N PIPING ARE LIQUID LINE SOLENOID VALVE S LOCATED AT THE EVAPORATOR COIL AS REQUIRED Y N HAVE LEAK CHECKS BEEN MADE AT COMPRESSOR CONDENSER EVAPORATOR TXVs Thermostatic Expansio...

Страница 24: ... EVAP ENTERING AIR WB TEMP EVAP LEAVING AIR DB TEMP EVAP LEAVING AIR WB TEMP COMPRESSOR AMPS L1 COMPRESSOR AMPS L2 COMPRESSOR AMPS L3 CHECK THE COMPRESSOR OIL LEVEL SIGHT GLASSES ARE THE SIGHT GLASSES SHOWING OIL LEVEL AT 1 8 TO 1 3 FULL Y N NOTES Copyright 1994 Carrier Corporation Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and wit...

Отзывы: