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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. 530-917

Printed in U.S.A.

Form 09DK-13SI

Pg 1                

612       11-99

Replaces: 09DK-11SI

Installation, Start-Up and

Service Instructions

CONTENTS

Page

SAFETY CONSIDERATIONS

 . . . . . . . . . . . . . . . . . . . . . . 1

INTRODUCTION

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

INSTALLATION

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Step 1 — Complete Pre-Installation Checks

 . . . . . . 2

Step 2 — Locate and Rig Unit, Remove

Shipping Skid

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

• LOCATION

• RIGGING

• PLACING UNIT

• MOUNTING UNIT

Step 3 — Complete Refrigerant Piping

 . . . . . . . . . . . 6

• GENERAL

• COIL CIRCUITING CONVERSION

INSTRUCTIONS

• REFRIGERANT LINE SIZING

• LIQUID SHUTOFF VALVE AND

SIGHT GLASS

• PRESSURE RELIEF

• REFRIGERANT RECEIVER

• COIL CONNECTIONS

Step 4 — Complete Electric Connections

. . . . . . . . 18

• GENERAL

• CONNECTIONS

• POWER  WIRING

• GENERAL WIRING NOTES

Step 5 — Add Accessories as Needed

. . . . . . . . . . . 18

START-UP

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-20

System Evacuation and Dehydration

 . . . . . . . . . . . . 18

Charging Procedure

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Check Operation of Condenser Fan Motor

Controls and Rotation of Fans

 . . . . . . . . . . . . . . . . 18

SERVICE

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  21,22

Fan Guard Removal

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Fan Adjustment

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Lubrication

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Cleaning Standard Coils

. . . . . . . . . . . . . . . . . . . . . . . . . 21

Cleaning and Maintaining E-Coated Coils

 . . . . . . . 21

Fan Motor Removal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Head Pressure Control

 . . . . . . . . . . . . . . . . . . . . . . . . . . 22

• FAN CYCLING

SAFETY CONSIDERATIONS

Installing, starting up, and servicing air-conditioning equip-

ment can be hazardous due to system pressures, electrical com-

ponents and equipment location (roofs, elevated structures,

etc.).

Only trained, qualified installers and service mechanics

should install, start up, and service this equipment (Fig. 1). 

Untrained personnel can perform basic maintenance func-

tions such as cleaning coils. All other operations should be per-

formed by trained service personnel.

When working on the equipment, observe precautions in the

literature and on tags, stickers, and labels attached to the

equipment.

Follow all safety codes. Wear safety glasses and work

gloves. Keep quenching cloth and fire extinguisher nearby

when brazing. Use care in handling, rigging, and setting bulky

equipment.

 

ELECTRIC SHOCK HAZARD
Open all remote disconnects before servicing

this equipment.

DO NOT USE TORCH to remove any component. System

contains oil and refrigerant under pressure. 
To remove a component, wear protective gloves and gog-

gles and proceed as follows:
a. Shut off electrical power to unit.
b. Recover refrigerant to relieve all pressure from sys-

tem using both high-pressure and low pressure ports.

c. Traces of vapor should be displaced with nitrogen

and the work area should be well ventilated. Refrig-

erant in contact with an open flame produces toxic

gases.

d. Cut component connection tubing with tubing cutter

and remove component from unit. Use a pan to catch

any oil that may come out of the lines and as a gage

for how much oil to add to the system.

e. Carefully unsweat remaining tubing stubs when nec-

essary. Oil can ignite when exposed to torch flame.

Failure to follow these procedures may result in personal

injury or death.

DO NOT re-use compressor oil or any oil that has been

exposed to the atmosphere. Dispose of oil per local codes

and regulations. DO NOT leave refrigerant system open to

air any longer than the actual time required to service the

equipment. Seal circuits being serviced and charge with

dry nitrogen to prevent oil contamination when timely

repairs cannot be completed. Failure to follow these proce-

dures may result in damage to equipment.

09DK020-044

Air-Cooled Condenser Units

50/60 Hz

Содержание 09DK Series

Страница 1: ...tions should be per formed by trained service personnel When working on the equipment observe precautions in the literature and on tags stickers and labels attached to the equipment Follow all safety...

Страница 2: ...ft 1 22 m for service and for unrestricted airflow on all sides of unit and a minimum of 8 ft 2 44 m clean air space above units See Fig 3 4 and 5 For multiple units allow 8 ft 2 44 m separation betw...

Страница 3: ...s are in millimeters Dimensions in are in feet inches UNIT 09DK A B C D E F 020 024 1131 3 81 2 1007 3 311 16 240 97 16 432 1 0 228 0 9 559 1 10 028 1742 5 85 8 1619 5 33 4 496 1 79 16 914 3 0 445 1 5...

Страница 4: ...above unit 3 The approximate operating weight of the unit follows 4 Dimensions are in millimeters Dimensions in are in feet inches UNIT 09DK B C D E F 034 112 1 27 16 496 1 79 16 914 3 0 445 1 51 2 76...

Страница 5: ...ight of the unit follows 4 Dimensions are in mm Dimensions in are in feet inches 5 Dimension E for 34 9 mm I D is 118 mm 45 8 Dimension E for 28 5 mm I D is 112 mm 47 16 UNIT 09DK A B C D E 044 34 9 I...

Страница 6: ...34 size units The following sections describe how to modify the standard unit circuiting as shipped from the factory for optional splits NOTE All coils are purged with dry air and then capped prior to...

Страница 7: ...g adjacent joints from heat a Cap the open stub tubes on the left headers where two are located on the gas header and one on the liquid header See Fig 7 Item A b Insert both 35 8 in length tube nipple...

Страница 8: ...e protecting adjacent joints from heat a Cap the open stub tubes on the left headers where two are located on the gas header and one on the liquid header See Fig 9 Item A b Insert both 41 16 in length...

Страница 9: ...ng adjacent joints from heat a Cap the open stub tubes on the left and right gas and liquid headers with stub tube caps supplied in the parts kit See Fig 11 Item A b Insert the 7 8 in diam header into...

Страница 10: ...length as required c Construct one liquid tubing assembly Item C consisting of the following parts and braze it into liquid headers as shown 2 7 8 in OD tubes 1 7 8 in 90 long radius elbow 1 7 8 in t...

Страница 11: ...of the following parts and braze it into liquid headers as shown in Fig 13 Item C 2 7 8 in OD tubes cut to length as required 2 7 8 in 90 long radius elbows 1 7 8 in tee see note at right 2 7 8 in OD...

Страница 12: ...lowing parts and braze it into liquid headers as shown in Fig 14 Item B 2 5 8 in OD tubes cut to length as required 2 5 8 in 90 long radius elbows 1 5 8 in tee see note at right 3 5 8 in OD nipples cu...

Страница 13: ...lowing parts and braze it into liquid headers as shown in Fig 15 Item B 2 5 8 in OD tubes cut to length as required 2 5 8 in 90 long radius elbows 1 5 8 in tee see note at right 3 5 8 in OD nipples cu...

Страница 14: ...wn in Fig 16 Item B 2 5 8 in OD tubes cut to length as required 2 5 8 in 90 long radius elbows 2 5 8 in OD nipples cut to length as required c Construct the 47 gas tubing assembly Item C consisting of...

Страница 15: ...om heat a Plug the open 11 8 in stub tubes at the inside of each of the large gas headers as shown in Fig 17 Item A Parts required 2 11 8 in plug fittings b Plug the open 5 8 in stub tubes at the insi...

Страница 16: ...re relief device one should be field supplied and installed just before the liquid line service valve See Fig 18 and 19 When the split coil is used with multiple systems each system must have its own...

Страница 17: ...thdrawn from the receiver Immediately close valves B and C and then open valve A The unit should now be ready for normal operation with the receiver isolated from the system The system should be charg...

Страница 18: ...ust be rated 60 C minimum 4 Field power supply wires based on minimum 26 C ambient temperature air are 8 AWG American Wire Gage for Models 09DK034 044 208 230 3 60 230 3 50 12 AWG for all other models...

Страница 19: ...30 187 254 20 1 25 6 6 115 200 380 342 418 12 7 20 3 9 220 600 460 414 508 10 1 15 3 3 115 100 575 518 632 11 0 15 3 4 115 UNIT 09DK UNIT FAN MOTORS CONTROL CIRCUIT Volts 3 Ph Supplied Volts MCA MOCP...

Страница 20: ...8 9 8 4 9 lb 16 5 22 1 10 9 18 2 21 8 14 5 14 5 7 3 26 9 32 3 21 5 21 5 10 8 R 502 kg 8 3 11 1 5 5 9 2 11 0 7 3 7 3 3 7 13 6 16 3 10 8 10 8 5 4 lb 18 3 24 5 12 1 20 2 24 2 16 1 16 1 8 1 29 9 35 9 23...

Страница 21: ...er if the tool is applied across the fins NOTE Use of a water stream such as a garden hose against a surface loaded coil will drive the fibers and dirt into the coil This will make cleaning efforts mo...

Страница 22: ...nd fan 3 Loosen nut on motor holding clamp securing motor to motor support 4 Lift motor upward Remove wire connectors Head Pressure Control This feature reduces con densing capacity under low ambient...

Страница 23: ......

Страница 24: ...manual including Unit Familiarization Maintenance Installation Overview Operating Sequence A large selection of product theory and skills programs are available using popular video based for mats and...

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