background image

 

Caron Measurement & Controls | www.caroncontrols.net 

 

13 

 

3)

 

G

ATHER 

7.2L

 OF ACTUAL PROCESS FLUID OF THE DENSITY THE 

SAMPLE WOULD SEE DURING OPERATION

.

 

 

4)

 

M

AKE SURE THE SAFETY SHUTOFF SWITCH IS IN THE 

ON

 

POSITION

5)

 

W

HILE KEEPING AN EYE ON THE SAFETY SHUTOFF

,

 BEGIN 

POURING THE PROCESS FLUID INTO THE SAMPLE CONTAINER

,

 

SLOWING DOWN WHEN THE SAMPLE CONTAINER GETS CLOSE 

TO 

7.2L. 

6)

 

T

HEY SAFETY SHUT OFF VALVE SHOULD SNAP TO THE OFF 

POSITION JUST AS THE CONTAINER REACHES 

7.2L.

 

I

F THIS IS 

TRUE

,

 CALIBRATION IS COMPLETE

.

 

I

F IT TRIPPED EARLY 

PROCEED TO STEP 

7,

 IF IT DID NOT TRIP AT ALL

,

 PROCEED TO 

STEP 

8. 

7)

 

W

ITH THE FULL 

7.2L

 IN THE CONTAINER

,

 LIFT THE TRAY 

SLIGHTLY AND RESET THE SAFETY SWITCH

.

 

L

OOSEN THE 

LOCKNUT ON THE SPRING ADJUST BOLT AND BACK THE 

ADJUSTMENT NUT OFF LOOSENING THE SPRING UNTIL YOU ARE 

ABLE TO LOWER THE TRAY AND THE 

SSV

 DOES NOT TRIP

.

 

 

8)

 

W

ITH THE TRAY FULLY SUPPORTED BY THE SPRING LOOSEN THE 

LOCKNUT ON THE SPRING ADJUST BOLT 

(

IF YOU HAVEN

ALREADY DONE SO

)

 AND BEGIN TO TIGHTEN THE ADJUSTMENT 

NUT

,

 TIGHTENING THE SPRING

.

 

C

ONTINUE SLOWLY 

TIGHTENING THE NUT

,

 WATCHING THE 

SSV,

 UNTIL IT TRIPS

.

 

S

TOP TIGHTENING AND SECURE THE LOCKING NUT

.

 

T

HE SPRING 

SHOULD NOW BE CLOSE THE 

7.2L

 SETTING

,

 BUT CALIBRATION 

IS NOT YET COMPLETE

9)

 

R

EMOVE AND COLLECT A SMALL PORTION OF THE SAMPLE 

FROM THE CONTAINER AND RESET THE SAFETY SHUT OFF

10)

 

R

EPEAT STEP 

5,

 THEN MOVE TO STEP 

11 

11)

 

I

F THE SAFETY SHUT OFF DID NOT SNAP JUST AS THE 

CONTAINER REACHED 

7.2L

 CONTINUE TO STEP 

12.

 

I

F IT DID

,

 

CALIBRATION IS COMPLETE

 

12)

 

L

OOSEN THE ADJUSTMENT LOCKNUT AND MAKE A SMALL 

ADJUSTMENT TO THE ADJUSTMENT NUT

.

 

I

F THE 

SSV

 TRIPPED 

Содержание TC-200

Страница 1: ...Top Cut Sampler Model TC200 Pressurized TOP CUT SAMPLER TC 200 User Manual CARON MEASUREMENT CONTROLS September 2016 Tyler Palinkas ...

Страница 2: ...L 4 SUBSECTION 2 2 1 PNEUMATIC 5 SUBSECTION 2 2 2 FLOW SWITCH 5 SUBSECTION 2 2 3 DRY CONTACTS 5 SUBSECTION 2 2 4 DIRECT EXTERNAL PNEUMATIC 5 SECTION 2 3 INSULATED HEATER ENCLOSURE 5 CHAPTER 3 TOP CUT OPERATION 6 SECTION 3 1 SCHEMATIC DRAWINGS 7 SECTION 3 2 INSTALLATION 10 SECTION 3 3 CALIBRATION 11 SECTION 3 4 STARTUP PROCEDURE 15 SECTION 3 5 PREVENTATIVE MAINTENANCE 16 CHAPTER 4 TROUBLESHOOTING 1...

Страница 3: ...NVIRONMENT VERIFY THAT AN EXPLOSIVE ATMOSPHERE IS NOT PRESENT WHEN SAMPLE IS NOT IN USE ENSURE THAT ALL SWITCHES ARE SET TO OFF WHEN SAMPLER IS NOT IN USE THE INTERNAL TIMER SWITCH SETTING 0 AND THE MASS SAFETY SHUTOFF IN THE OFF POSITION THE SAMPLER ENCLOSURE SHOULD BE VENTED INDEPENDENTLY TO A SAFE LOCATION AND A MINIMUM OF 1 5M FROM ANY ELECTRICAL ENCLOSURE ...

Страница 4: ...W A BOOLEAN TRUE OF FALSE FLOW CONDITION SIGNAL CAN BE SUPPLIED TO THE SAMPLER THE INTRINSICALLY SAFE ELECTRONICS CAN TAKE SIGNAL FROM ANY ISOLATED DRY CONTACT ANY EXTERNAL WIRING SHOULD BE DONE USING BLUE CABLE TO INDICATE INTRINSIC WIRING AS WELL AS MAINTAINING ISOLATION FROM ANY NON INTRINSIC WIRING A CLOSED LOOP CONDITION INDICATES FLOWING WHILE OPEN INDICATES NOT FLOWING SUBSECTION 2 2 1 PNEU...

Страница 5: ...CONTACT A MEMBER OF OUR TEAM FOR MORE INFORMATION ON THIS CONFIGURATION SUBSECTION 2 2 4 DIRECT EXTERNAL PNEUMATIC A DIRECT EXTERNAL PNEUMATIC CONTROL SIGNAL CAN ALSO BE USED TO ACTUATE THE PUMP WITH THIS OPTION THE UNIT WILL BE EQUIPPED WITH A SELECTION VALVE TO ALTERNATE FROM INTERNAL TIMER CONTROL TO EXTERNAL CONTROL BYPASSING THE ELECTRONIC TIMER COMPLETELY SEE SCHEMATICS IN SECTION 3 1 FOR MO...

Страница 6: ...T AND START COUNTING UNTIL THE INPUT GOES OPEN IN THE ON POSITION THE PULSE VALVE STROKES THE SAMPLE PUMP AND PUSHES THE SAMPLE FLUID THROUGH THE BACKPRESSURE VALVE AND INTO THE SAMPLE CONTAINER WHEN OFF THE PUMP RETURNS TO ITS RESTING POSITION DRAWING ANOTHER SAMPLE FROM THE PROCESS THE INTERVAL TIME SETTING IS SELECTABLE FROM THE 8 POSITION SWITCH INSIDE THE SAMPLER TIMER BOX SETTING 0 IS RESERV...

Страница 7: ...AFETY SHUTOFF VALVE DISABLES SAMPLE PUMP WHEN SAMPLE CONTAINER REACHES A CERTAIN WEIGHT 6 BACKPRESSURE REGULATING VALVE PREVENTS SAMPLE FROM FREE FLOWING THROUGH PUMP 7 SAMPLE DIVERT VALVE SELECT SAMPLE TO OPERATING OR TEST CONTAINER 8 FLOW SIGNAL INPUT DEVICE STANDARD PNEUMATIC SHOWN SEE SECTION 2 2 FOR MORE OPTIONS 9 SAMPLE INLET FILTER 10 OPTIONAL DIRECT EXTERNAL CONTROL 3 WAY VALVE FIGURE 3 1 ...

Страница 8: ...Caron Measurement Controls www caroncontrols net 8 FIGURE 3 1 2 ...

Страница 9: ...Caron Measurement Controls www caroncontrols net 9 FIGURE 3 1 3 ...

Страница 10: ...PRODUCT WILL BE WELL MIXED WE RECOMMEND THE USE OF A STATIC MIXER UPSTREAM OF THE SAMPLE POINT FOR MOST APPLICATIONS VARIOUS SIZES AND STYLES OF MIXER ARE AVAILABLE CONTACT OUR SALES DEPARTMENT FOR MIXER AND SAMPLE QUILL OPTIONS WHEN INSTALLING THE SAMPLE QUILL THE BEVELED EDGE SHOULD FACE UPSTREAM AGAINST FLOW IDEALLY THE QUILL SHOULD BE MOUNTED OFF THE TOP OF THE PIPE SEE FIGURE 3 2 1 BELOW FIGU...

Страница 11: ...E A WATERTIGHT CABLE CONNECTOR IS USED SECTION 3 3 CALIBRATION BEFORE INITIAL USE AND PERIODICALLY THERE ARE 3 KEY POINTS ON THE SAMPLER THAT SHOULD BE CALIBRATED TO ENSURE ACCURATE AND RELIABLE OPERATION IMPORTANT BEFORE PERFORMING A CALIBRATION FOLLOW THE STARTUP PROCEDURE IN THE NEXT SECTION THE SYSTEM NEEDS TO BE PURGED WITH FLUID FOR A SUCCESSFUL CALIBRATION SUBSECTION 3 3 1 SAMPLE VOLUME THE...

Страница 12: ... INITIAL POSITION IF THIS IS NOT THE CASE ADJUST THE SAMPLE ADJUST KNOB ON THE SAMPLE PUMP SLIGHTLY EMPTY THE TEST CYLINDER AND REPEAT FROM STEP 4 SUBSECTION 3 3 2 SAFETY SHUTOFF THE SAFETY SHUTOFF VALVE IS DESIGNED TO DISABLE THE SAMPLE PUMP WHEN THE SAMPLE CONTAINER IS FULL IMPROPER SETUP CAN RESULT IN LOW SAMPLE VOLUME OR A SPILL CAUSED BY OVERFILL THE VALVE TYPICALLY COMES PRESET BUT SHOULD BE...

Страница 13: ...T ON THE SPRING ADJUST BOLT AND BACK THE ADJUSTMENT NUT OFF LOOSENING THE SPRING UNTIL YOU ARE ABLE TO LOWER THE TRAY AND THE SSV DOES NOT TRIP 8 WITH THE TRAY FULLY SUPPORTED BY THE SPRING LOOSEN THE LOCKNUT ON THE SPRING ADJUST BOLT IF YOU HAVEN T ALREADY DONE SO AND BEGIN TO TIGHTEN THE ADJUSTMENT NUT TIGHTENING THE SPRING CONTINUE SLOWLY TIGHTENING THE NUT WATCHING THE SSV UNTIL IT TRIPS STOP ...

Страница 14: ... SHOULD COME PRESET FROM FACTORY AND SHOULD NOT REQUIRE ADJUSTMENT UNDER NORMAL CONDITIONS THIS SECTION ALSO ASSUMES PRIOR KNOWLEDGE OF SAMPLER OPERATION 1 SWITCH TIMER TO 0 POSITION 2 DIVERT THE SAMPLE TO A TEST CONTAINER USING THE TEST SAMPLE OUTLET LINE 3 LOOSEN LOCKNUT ON BACKPRESSURE VALVE 4 SWITCH TIMER TO TEST MODE AND MONITOR GAUGE 5 ADJUST BACKPRESSURE VALVE IN TO RAISE PRESSURE AND OUT T...

Страница 15: ...P ON THE TEST SAMPLE OUTLET LINE AND PLACE A JUG UNDERNEATH SLOWLY MOVE THE DIVERT VALVE TO THE TEST OUTLET POSITION 6 OPEN THE AIR SUPPLY TO THE SAMPLER AND VERIFY THE SET PRESSURE OF 30PSI SWITCH SAFETY SHUTOFF SWITCH TO THE ON POSITION 7 SET THE 8 POSITION SWITCH TO POSITION 7 IF THE FLOW SIGNAL DEVICE IS INDICATING FLOW THE PUMP WILL BEGIN TO STROKE IF NOT PRESS THE TEST BUTTON FOR 2 SECONDS A...

Страница 16: ...RELIABLE SAMPLER OPERATION OVER THE FIRST FEW WEEKS CHECK MORE FREQUENTLY AND TAKE THE TIME DO DEVELOP A MAINTENANCE SCHEDULE 1 CHECK SAMPLE FILTER ELEMENT IF INSTALLED REMEMBER TO PROPERLY PURGE PUMP AFTER ANYTIME THE SAMPLE LINE IS OPENED 2 VERIFY SAMPLE VOLUME CALIBRATION 3 CHECK TO MAKE SURE SAMPLE TRAY MOVES FREELY 4 CHECK SAFETY SHUTOFF CALIBRATION ...

Страница 17: ...KING BUT PUMP CONTROL SOLENOID IS MAKING CLICKING SOUND INADEQUATE SUPPLY PRESSURE CHECK TO ENSURE 30PSI SUPPLY TO SAMPLER PLUGGED SIGNAL LINE CHECK TO SEE IF IA SUPPLY IS PRESENT RIGHT AT SAMPLE PUMP DURING A STROKE TRACE PRESSURE TO FIND BLOCKAGE SAMPLE PUMP IS NOT STROKING SOLENOID IS NOT CLICKING NO FLOW SIGNAL TO TEST SET TIMER TO SETTING 7 AND JUMPER THE FLOW SIGNAL INPUT TERMINALS IF PUMP S...

Страница 18: ...ECK SAMPLE FILTER IF INSTALLED SAMPLE VOLUME CALIBRATION OUT CHECK SAMPLE VOLUME AND CALIBRATE IF NECESSARY SEE SECTION 3 3 1 CHECK FOR AIR LOCKED PUMP FIRST TOO MUCH SAMPLE VOLUME SHIPPING MORE HOURS PER DAY THEN SET POINT MODIFY TIMER SETTING TO MORE HOURS PER DAY SAMPLE VOLUME CALIBRATION OUT CHECK SAMPLE VOLUME AND CALIBRATE IF NECESSARY SEE SECTION 3 3 1 SAMPLE CONTAINER OVERFILLS SOMETHING E...

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