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Introduction

Features and Benefits . . . . . . . . . . . . . . . . . . . . . . 3

How Compound Cooling Works . . . . . . . . . . . . . . . 3

Obsolete Compressors . . . . . . . . . . . . . . . . . . . . . 3

06CC Model Number Significance . . . . . . . . . . . . . 5

Compressor Physical Dimensions . . . . . . . . . . . 6-8

06CC Compressor (16 to 37 cfm) . . . . . . . . . . . . . 9

06CC Compressor (50 to 99 cfm) . . . . . . . . . . . . 10

1.0 System Design Considerations

1.1 Performance Data . . . . . . . . . . . . . . . . . . 11-13

1.2 Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.3 Agency Approvals . . . . . . . . . . . . . . . . . . . . . 15

1.4 Circuit Breaker Selection Table . . . . . . . . . . . 15

1.5 Refrigerants . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1.6 Electrical Data Table . . . . . . . . . . . . . . . . . . . 16

1.7 Subcoolers . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1.8 Subcooler Selection . . . . . . . . . . . . . . . . . . . . 17

1.9 Subcooling Correction . . . . . . . . . . . . . . . . . . 19

1.10 Subcooler Load . . . . . . . . . . . . . . . . . . . . . . 19

1.11 Discharge Pressure Limits . . . . . . . . . . . . . . 19

1.12 Compressor Discharge Pressure Control . . 19

1.13 Variation in Capacity and Power . . . . . . . . . 19

1.14 Superheat Correction . . . . . . . . . . . . . . . . . . 19

1.15 Suction Line Accumulators. . . . . . . . . . . . . . 20

1.16 Single Compressors and Multiple Compressor

System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

1.17 Control Scheme . . . . . . . . . . . . . . . . . . . . . . 20

1.18 De-Superheating Expansion Valves. . . . . . . 20

1.19 Interstage Check Valves . . . . . . . . . . . . . . . 20

1.20 Capacity Control . . . . . . . . . . . . . . . . . . . . . 20

1.21 Low-Stage Discharge Gas Temperatures . . 20

1.22 Cylinder Head Cooling Fans . . . . . . . . . . . . 20

1.23 External De-Superheating . . . . . . . . . . . . . . 20

2.0 Compressor Lubrication System

2.1 Oil Separator and Oil Return . . . . . . . . . . . . .21

2.2 Oil Equalization. . . . . . . . . . . . . . . . . . . . . . . .21

2.3 Oil Pressure Safety Switch . . . . . . . . . . . . . . .21

2.4 Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

3.0 Refrigerant Control

3.1 Suction and Interstage Piping. . . . . . . . . . . . .22

3.2 Suction Line Sizing . . . . . . . . . . . . . . . . . . . . .23

3.3 Suction Pressure Range. . . . . . . . . . . . . . . . .23

3.4 Intermediate Pressure Range. . . . . . . . . . . . .23

3.5 Discharge Pressure Range. . . . . . . . . . . . . . .23

3.6 High-Low Pressure Switches . . . . . . . . . . . . .24

4.0 Compressor Features

4.1 Overtemperature Protection . . . . . . . . . . . . . .25

4.2 Overcurrent Protection . . . . . . . . . . . . . . . . . .25

4.3 Internal Pressure Relief Valves. . . . . . . . . . . .25

5.0 Compressor Wiring

Typical 06CC 16 to 37 cfm
Installation Wiring . . . . . . . . . . . . . . . . . . . . . . . . .26

Typical 06CC 50 to 99 cfm
Installation Wiring . . . . . . . . . . . . . . . . . . . . . . . . .27

6.0 Compressor Accessories

. . . . .28-30

Appendix

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Contents

Содержание 06CC

Страница 1: ...06CC CARLYLE COMPOUND COOLING COMPRESSOR APPLICATION GUIDE...

Страница 2: ...ultiple Compressor System 20 1 17 Control Scheme 20 1 18 De Superheating Expansion Valves 20 1 19 Interstage Check Valves 20 1 20 Capacity Control 20 1 21 Low Stage Discharge Gas Temperatures 20 1 22...

Страница 3: ...erant lines and therefore a smaller refrigerant charge Simple application of subcooling Eliminates compressor short cycling as capacity remains stable over a wide range of head pressures Can be used w...

Страница 4: ...re and flow to the intermediate manifold 3 A tap off the main liquid line directly expands refrigerant at condensing pressure to interstage pressure in the subcooler 4 Liquid on the way to the evapora...

Страница 5: ...Cooling Model 06CY Service Compressor 06C8 Compressor Special NOTE USE OF cfm AS MODEL SIZE DESIGNATION Carlyle uses the cfm designation in the model number to identify the compressor size The cfm val...

Страница 6: ...2 78 26 02 0 59 on 8 88 11 38 Centers 1 3 8 ODS 16 90 8 26 7 8 ODS Dischage 1 3 8 ODS Suction 13 37 1 72 2X 0 5 11 37 0 57 9 88 15 98 11 97 1 17 1 625 Economizer Port 2X 5 16 18 UNC 2B 0 56 NOTE Dimen...

Страница 7: ...S 7 38 12 78 26 05 0 59 on 8 88 11 38 Centers 17 67 8 64 1 5 8 ODS Suction 1 1 8 ODS Discharge 1 91 12 76 11 38 2X 0 50 0 95 12 23 16 41 1 02 1 625 Economizer Port 10 15 2X 5 16 18 UNC 2B 0 56 NOTE Di...

Страница 8: ...8 Compressor Physical Dimensions cont NOTE Dimensions are in inches Fig 4 06CC550 665 675 899 Models...

Страница 9: ...to Relieve Crankcase Pressure Suction Valve Location 1 4 NPT High Side Oil Safety Switch Connection Suction Manifold To Low Stage Cylinders 7 16 20 SAE Oil Drain Connection Adaptor Part No DE14CA126...

Страница 10: ...onnection Factory Supplied Schrader Type Fitting Oil Level Sightglass Discharge Valve Location 7 16 20 SAE Oil Drain Connection Adapter Part No DE14CA126 1 4 NPT 2 Connections 1 Above Sightglass 1 Abo...

Страница 11: ...request from Carlyle s Applications Engineering department R 22 Approximate Interstage Pressure 10 psig 0 7 bar with Subcooler Indicates vacuum Absolute pressure where 1 bar ATM Atmospheric Pressure...

Страница 12: ...3 29 37 2 57 40 3 77 44 4 05 48 4 32 53 4 67 50 F 45 C 0 9 1 08 33 3 29 37 3 57 40 3 77 45 4 19 49 4 39 53 4 67 58 5 01 45 F 43 C 3 1 1 23 35 3 43 39 3 70 44 4 05 48 4 32 53 4 67 57 4 94 62 5 29 40 F...

Страница 13: ...0 1 7 13 1 9 14 2 0 15 2 1 17 2 2 20 2 4 24 2 7 41 3 1 50 F 45 C 8 9 0 71 12 1 9 15 2 1 18 2 2 19 2 3 21 2 5 24 2 7 29 3 0 46 3 5 45 F 43 C 5 6 0 82 15 2 0 19 2 3 21 2 5 23 2 6 26 2 8 29 3 0 34 3 3 51...

Страница 14: ...o 23 06CC337 06CY337 60 to 10 51 to 23 40 to 10 40 to 23 06CC550 See Note 2 06CY550 40 to 10 40 to 23 40 to 10 40 to 23 06CC665 06CY665 60 to 10 51 to 23 40 to 10 40 to 23 06CC675 06CY675 60 to 10 51...

Страница 15: ...ferent efficiencies can differ up to 15 from data shown Allowable Operating Ranges COMPRESSOR INFORMATION RECOMMENDED CIRCUIT BREAKERS OVERLOAD INFORMATION 06CC Models Voltage HP See Note 1 See Note 2...

Страница 16: ...istance Ohms 06CC016J101 D101 G101 6 25 5 575 208 230 460 10 8 27 0 13 5 6 9 17 3 8 7 40 100 50 3 3 0 54 2 1 HN69GZ032 HN69GZ024 HN69GZ014 8347A23 42 8347A23 63 8347A23 53 06CC017J101 D101 G101 6 25 5...

Страница 17: ...ubcooler Selection Two stage systems have the inherent benefit of being able to utilize interstage subcooling and de superheating through the use of a subcooler The application of a liquid subcooler i...

Страница 18: ...tor Solenoid Valve TXV Expansion Valve Evaporator Subcooler TXV Bulb TXV Bulb Suction Accumulator Required Condenser High Efficiency Oil Separator Required Oil Return to Crankcase Set for Pressure Equ...

Страница 19: ...ration discharge temperature to 70 F Allowing saturated discharge tem peratures to fall below 70 F does not significantly affect energy usage is not recommended and may lead to increased valve stresse...

Страница 20: ...to con trol discharge gas temperatures Liquid injection is accomplished through the use of Carlyle recommended de superheating expansion valves These valves are designed to operate only when the suct...

Страница 21: ...ll Carlyle 06CC models are provided with connections for oil pressure safety switches All 06CC model com pressors are provided with connections for low oil pres sure protection Low oil pressure protec...

Страница 22: ...06CC mod els This design reduces the amount of liquid injection required for motor cooling These manifolds act to effi ciently distribute cool refrigerant gas to the interstage connection points of a...

Страница 23: ...e intermediate pressure may be calculated by taking the square root of the product of the suction and discharge pressure plus or minus ten psi P1 Suction Pressure PSIA P2 Discharge Pressure PSIA AIP A...

Страница 24: ...for the interstage of the 06CC model compres sors Carlyle has implemented a design change that eliminates the need for these switches The 06CC mod els do not require this additional safety switch as...

Страница 25: ...rminal box intended for overcurrent protection The 50 to 99 cfm model versions require the application of a Carlyle approved calibrated circuit breaker or a solid state over load relay The specific ca...

Страница 26: ...verload Control Circuit Contactor No 1 L3 L2 L1 Customer wiring shown dotted Third overload required on some compressions Fig 12 Typical 06CC 16 to 37 cfm Installation Wiring 5 0 Compressor Wiring Typ...

Страница 27: ...30 460V 300 Series Models 208 230 PW Start Only 9 Pin Term Pl 208 230 460V Models 460V XL Start CAUTION With 208 230 460 v 300 Series Models the 460 v cannot be wired for PW start Use distinct 460 v 6...

Страница 28: ...s Terminal Parts Package NOTE Package contains 6 ring terminals to connect power wiring to compressor terminal studs plus 3 spare 2 hole jumper bars PACKAGE NO QTY CONN VOLTAGE 06DAA660115 1 ELEC 120...

Страница 29: ...X10X7 8S 12 000 540 B8X20X7 8S 24 000 1080 B8X30X7 8S 36 000 1619 B8X40X7 8S 48 000 2159 B15X30X7 8S 60 000 2699 B25X30X1 1 8S 90 000 4048 MODEL NUMBER CAPACITY Btuh MASS FLOW lb hr B15X10X7 8S 12 000...

Страница 30: ...57 0 79 1 92 B8X30 12 28 2 83 10 94 1 57 0 79 2 80 B8X40 12 28 2 83 17 01 1 57 0 79 3 69 B15X10 18 35 2 83 17 01 1 57 0 79 1 21 B15X20 18 35 2 83 17 01 1 57 0 79 2 09 B15X30 18 35 2 83 17 01 1 57 0 79...

Страница 31: ...rent and overtemperature protection which complies with UL and NEC requirements for inherent motor protection Primary motor protection is provided by current sensitive relays located inside the compre...

Страница 32: ...15 432 3274 In U S and Puerto Rico 1 800 GO CARLYLE 1 800 462 2759 In Canada 1 800 258 1123 In Mexico 001 800 GO CARLYLE 001 800 462 2759 Manufacturer reserves the right to discontinue or change at an...

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