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Electric Drive Pump

Service Manual

IMPORTANT! DO NOT DESTROY

It is the Customer's responsibility to have all operators and service personnel read and understand this

manual.

Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.

READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT

E4-100

• 104231-XXX (USA Model)

77-3330 R1.3

1/36

www.carlisleft.com

Содержание BINKS E4-100

Страница 1: ...ity to have all operators and service personnel read and understand this manual Contact your local Carlisle Fluid Technologies representative for additional copies of this manual READ ALL INSTRUCTIONS...

Страница 2: ...for the supply and circulation of coating materials under pressure Safety requirements EN 1127 1 2011 Explosive atmospheres Explosion prevention Basic concepts EN 13463 1 2009 Non electrical equipmen...

Страница 3: ...other serious injury NEVER MODIFY THE EQUIPMENT Do not modify the equipment unless the manufacturer provides written approval PROP 65 WARNING WARNING This product contains chemicals known to the stat...

Страница 4: ...sure of 18 bar to operate Pump on a 24 7 basis Class 1 Group D 505 kg 1110 lbs AC Induction Electric Motor USA Model Reduce Maximum working pressure by 2 bar 29 psi when using in Open Loop Flow Mode N...

Страница 5: ...crew for pump earth grounding The Pump Frame must be wired to a suitable earth ground to ensure that there is no possibility of static build up DIMENSIONS AND MOUNTING DETAILS B A 77 3330 R1 3 5 36 ww...

Страница 6: ...essure in the event of the system overpressure e g blocked paint filter otherwise Pump warranty may be invalidated This is necessary to protect the Pump mechanics from overload A sensor manifold to mo...

Страница 7: ...to comply with official regulations concerning the risk of explosion If improperly used badly connected or altered no matter how minor their reliability could be in doubt Standards relating to the con...

Страница 8: ...ents Check that the oil plug on top of Gearbox has been replaced with the correct venting plug The vent plug is supplied in a bag attached to the gearbox Ensure the gearbox is filled with oil The gear...

Страница 9: ...nds to the changes in system fluid flow demand due to variable paint usage by dynamically adjusting the paint flow rate returning to the system paint tank thus maintaining the set pressure See Smart C...

Страница 10: ...MODEL FLUID SECTION 104231 Pump Assembly PARTS LIST 1 195670 4 5 195673 COVER C W CAP FIXINGS E4 100 MECHANICAL ASSY PART NO 1 USA MODEL 3 195652 MANIFOLD PRV ASSEMBLY 2 REMARKS 2 192687 1 DESCRIPTIO...

Страница 11: ...EN KEY Reverse for assembly LOCTITE TORQUE MAINTENANCE ORDER GREASE INTERNAL AGMD 010 GREASE 77 3330 R1 3 11 36 www carlisleft com...

Страница 12: ...3243 195670 PRV and Manifold Assembly PARTS LIST ITEM PART NO DESCRIPTION QTY REMARKS 4 3 192544 12 104253 E4 1 1 PRV ASSEMBLY 22 BAR OUTLET MANIFOLD 1 8 2 SANITARY CLAMP 2 SANITARY GASKET 192791 2 S...

Страница 13: ...SPT EXT ELBOW 2 30 195674 SHAFT COUPLING ASSY BELL HOUSING CAM ASSY 1 22 193449 25 COVER SPACER 9 165349 M12 X 40 HEX HEAD SCREW 4 10 DVX 364 M8 X 20 CAP HEAD SCREW 8 40 LINEAR BEARING ROD 4 23 193454...

Страница 14: ...holding carriage ends once pump is fully assembled see note on carriage assembly drawing Reverse for assembly MAINTENANCE ORDER GREASE INTERNAL AGMD 010 KEY LOCTITE TORQUE GREASE 77 3330 R1 3 14 36 ww...

Страница 15: ...REMARKS 2 195645 20 M10 X 100 CAP HEAD SCREW PLATED 177134 1 ITEM 4 195658 MIDDLE SHAFT 1 195659 BASE SHAFT 1 E4 100 CONSTANT VELOCITY CAM 5 1 165661 PARTS LIST Shaft Assembly 195657 TOP SHAFT 77 3330...

Страница 16: ...in the M10 x 100 cap head screws using Loctite 243 and cross tighten evenly to 65Nm 4 Invert shaft assembly on the tool to complete assembly 5 Place the second CAM with TOP engraving facing up ensure...

Страница 17: ...5 GREASE NIPPLE 1 7 192655 M45 BEARING LOCKNUT 1 4 5 2 10 195653 TOP BEARING 1 11 192640 45 X 100 X 36 ROLLER BEARING 1 2 163952 M6 X 20 20 CAP HD SCREW ST ST 6 1 165660 PARTS LIST BELL HOUSING CAM AS...

Страница 18: ...ATE LINEAR BEARING SPACER CARRIAGE ADAPTOR CAM FOLLOWER PIN PIVOT BLOCK CARRIAGE END 4 15 16 17 18 19 195681 195668 195667 195666 195665 195664 195663 195662 194041 193451 192649 192139 177094 6 x 1 8...

Страница 19: ...re seals have been removed from inside of bearing to ensure a correct grease supply path via centre spacer ITEM 8 Tighten on final assembly to give correct orientation for hose connection to grease ni...

Страница 20: ...adequate room surrounding grease elbows See above images as reference To remove carriage for maintenance remove linear rods 193449 from mechanical section Turn one carriage end 90 slide and rotate out...

Страница 21: ...RING ROD BEARING SPRING KEEP SPRING WASHER SOCKET HEAD CAP SCREW AERONUT 3 2 1 195677 193434 193103 193101 192400 165552 163161 CARRIAGE SPRING ROD 2 2 7 6 5 4 1 2 KEY Reverse for assembly LOCTITE TOR...

Страница 22: ...REMARKS ITEM 1 3 8 DIA AISI 440C ST ST BALL 2 7 177032 M14 x 45 CAP HD SCREW STST 16 12 192626 OUTLET CAGE 2 6 171788 2 192551 192505 O RING 12 42 x 1 78 HEXAGON PLUG 1 4 BSP 4 10 192624 OUTLET BLOCK...

Страница 23: ...EN KEY Reverse for assembly LOCTITE TORQUE MAINTENANCE ORDER GREASE INTERNAL AGMD 010 GREASE 77 3330 R1 3 23 36 www carlisleft com...

Страница 24: ...n 8 1 DESCRIPTION 160513 CONICAL SPRING 1 162805 63 17 x 2 62 O RING 1 3 162807 50 52 x 1 78 O RING 5 171784 1 75 ST ST BALL 1 193627 BALL CAGE 1 9 194112 114 FLUID PISTON 1 6 192629 1 INLET SPRING KE...

Страница 25: ...BELLOWS ASSEMBLY SPIGOT 1 Tool not included 1 3 193445 BELLOWS SPACER 1 1 Smear loctite 572 over nose of bellows thread nut onto bellows ensuring the thread starts squarely Grip bellows lightly by ha...

Страница 26: ...acement of parts within a Paint Pump are greatly affected by three main factors Fluid Pressure Output Requirement The two components which are more greatly affected by the above criteria than any othe...

Страница 27: ...Linear Bearings Rod Cam and Cam followers for excessive wear replace if excessive wear can be felt or seen 6 Monthly Inspect Piston and Replace Piston Seals Bellows Springs Inspect Piston Outlet Ball...

Страница 28: ...e by authorised ATEX certified service personnel or companies The gearbox is supplied factory fitted with Synthetic Oil However if seals start to leak and oil level is reduced both the affected seal a...

Страница 29: ...rom the manufacturer The join surfaces have just to be cleaned and in order to avoid corrosion or water entrance The replacement of seals and of components for cable entrance would be made using spare...

Страница 30: ...contact with cam a Check and replace springs b Check fluid section b Fluid seal friction or piston movement prevented a Spring tension insufficient Fault finding Mechanical Symptom Possible Cause Reme...

Страница 31: ...seals c Inspect clean replace balls seats b Replace piston seals a Check o rings and hose connections Replace bellows seal check piston seal replace as necessary Paint leaking from inside cover Bellow...

Страница 32: ...within the fluid cylinders and manifolds 4 Remove drain down plugs and drain remaining material into a suitable container Replace drain plugs 9 Run the pump at 20 cycles min 50 HZ and increase the ba...

Страница 33: ...ump 192688 193278 Glass Filled PTFE Fluid Piston Seal Fluid Section Seal Kit 250814 250816 4 off per pump Main Bearing Overhaul Kit 1 off per pump Recommended For Solvent 193278 Cam Follower Bearing K...

Страница 34: ...4 Pressure Sensor 4 20 mA 0 25 bar Sensor Manifold Back Pressure Regulator Box 192029 Accessories 502375 Grease Gun for Cam Follower Main Bearings 502376 Grease for Linear Bearings 502373 Grease Gun f...

Страница 35: ...82 Bellow Assembly Spigot 502511 502512 502681 502682 PART NUMBER DESCRIPTION REMARKS M8 Torx Security Screwdriver for Cover FOC with a New Pump 502928 Top Bearing Press Tool 502512 Shaft Assembly Too...

Страница 36: ...88 246 5732 Tel 1 800 445 3988 Fax 1 800 445 6643 Europe Africa Middle East India Tel 44 0 1202 571 111 Fax 44 0 1202 573 488 China Tel 8621 3373 0108 Fax 8621 3373 0308 Japan Tel 81 45 785 6421 Fax 8...

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