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retract unit, and insert one of the M4 x 16 allen bolts to
hold it in position. Then drill the other 3 holes, also insert-
ing a bolt to keep the correct alignment after each hole is
drilled. Remove the retract unit and open up all the holes
to Ø5.5mm for the M4 T-nuts. Using one M4 bolt and a
large washer, pull the spikes of each T-nut into the top sur-
face of the mounting rails

just a little

, with a drop of 30

minute epoxy on each. Re-install the retract units and tight-
en all four M4 x 16 bolts tightly, which will make sure that
the T-nuts are perfectly aligned when the glue has cured.

With wheels retracted into the wheel-wells the bottom sur-
face of the wheel should be flush with the wing, or maxi-
mum 1mm inside it (see photos P18 and P19). This height
can be adjusted using the milled 1.5mm plywood packers
provided, glued to the retract mounting rails with CA.

Now set the alignment of the wheels using a large 90
degree set-square from the trailing edge of the wing, which
is exactly at 90° to the fuselage centreline. Set the main
wheels with a very little ‘toe-in’ (front edge of the wheel
angles inwards towards the centreline of the fuselage),
about 1 - 1.5mm only, for best ground handling. Mark
through the empty M5 set-screw hole in the oleo leg with a
felt pen, remove the oleo and grind the flat spot. Refit the
oleo legs to the retracts, check wheel alignment, and
repeat for the other set screw on each leg. When satisfied
tighten all the set-screws fully with a drop of Loctite on
them. Complete the final assembly of the wheels, brakes
and axles - securing the set screws with a little Loctite onto
the ‘flats’ ground on the wheel axles. 

The supplied fibreglass leg-covers need trimming as
shown to fit into the wing - and cover the space between
the retract unit and the wheel-wells. Use a small pair of
scissors and a straight sanding block, checking several
times to get a good fit. 

Note

that there is a ‘left’ and ‘right’ fibreglass leg cover.

The front side of each cover is about 2mm higher than the
back side to allow for the wing profile.

You may also need to sand the inner edges of the moulded
flanges in the wing until the leg covers fit flush. The width
inside the wheel covers should be 24 - 25mm. When com-
plete drill a hole in them for routing the tubes from the
retracts, as shown above, Route the retract tubes through
the 10mm diameter holes in the wing spar just inboard of
the retract units, into the tank bay. Glue the leg-covers in
position with a little 5-minute epoxy, and then reinstall the
retract units and servo covers.

27

(above) Mark the slots on the
servo covers exactly in line with
the oleo legs, and mill as shown.
Make them at least 38mm long, so
that there is space for the brake
tube to enter the wing outboard
of the retract unit.

(above) Trim the moulded fibre-
glass leg-covers as shown to fit
into the flanges in the wing.
(below) Fibreglass leg covers
trimmed and trial installed in wing
for final adjustment. You can also
see the ply packers used to adjust
height of wheels in wheel-wells.   

Содержание Ultra Flash

Страница 1: ......

Страница 2: ...an also be fitted to some trailing link main legs if you want a cleaner lower wing surface The kit also includes a pair of moulded U section mouldings to seal the leg openings These will require trimm...

Страница 3: ......

Страница 4: ...e obliged to deny all liability for loss damage or costs which are incurred due to the incompetent or incorrect application and operation of our products or which are connected with such operation in...

Страница 5: ...throttle and repeat this range check Make sure that there is no range reduc tion before fail safe occurs If the range with engine running is less then with the engine off please DON T FLY at that time...

Страница 6: ...ws Fix the all the servos into the milled plywood servo mounts using the 2 9 x13mm or 16mm sheet metal screws provided in the kit not the standard screws normally supplied with servos by the servo man...

Страница 7: ...g compound Loctite 243 ZAP Z 42 or equivalent We take great care during production at the factory to ensure that all joints are properly glued but of course it is wise to check these yourself and re g...

Страница 8: ...n option 5 Batteries and extension leads see list below for JR extension leads required 6 Powerbox Sensor switch A highly recommended item which combines 2 voltage regula tors with 2 separate electron...

Страница 9: ...light as possible so that it can best present its breathtaking aerobatic manouverability The Flash s maximum speed easily reaches the AMA s legal limit 200 mph but this is not what the plane is desig...

Страница 10: ...ll ply plates on the inside of the exhaust nozzle for the screws to go into using thick CA Redrill holes thru the plywood plates and then secure with the 2 screws There are several times when an extra...

Страница 11: ...or similar just in case you have a turbine wet start as they are quite close to the thrust tube With the servo hatches in place drill 2mm through the fixing holes in each corner and secure the hatche...

Страница 12: ...rvo and cover the plate with aluminium tape This will give the servo and extension cable some protec tion in the case of an accidental hot or wet start Make up the linkage using the M3 x 120mm all thr...

Страница 13: ...an either use the 4 small 2 2 x 10mm sheet metal screws provided or 4 small pop rivets Both methods work fine Push the tube into the carbon bellmouth about 10mm it is a tight fit and you may need to s...

Страница 14: ...a maximum of 116mm max diameter With the recommended receiver and turbine bat teries positioned in the pockets either side of the nosegear you will find that Centre of Gravity is easily set without a...

Страница 15: ...milled wood pack you will find 4 plywood rectangles 80mm long x 30mm wide 2 3mm thick and 2 1 5mm thick Glue one of each thickness together with 30 minute epoxy to make 2 adapter plates at 4 5mm thick...

Страница 16: ...o over the engine mounting bracket so that it is easy to get on and off in case you have to change a glow plug at the airfield If you fit a 116m JetCat with kerosene starting then you will have to mak...

Страница 17: ...e at the front of the the bypass duct Trim the inlet joiner length to fit exactly After final trimming to length apply 1 wrap of the fibreglass joining tape around the back edge with laminating epoxy...

Страница 18: ...the fuselage see photos right Position the front face of the fuel tank about 10mm 3 8 behind the back of the cockpit opening Cut 2 strips of the 3mm thick composite balsa fibreglass sheet provided bot...

Страница 19: ...in a few seconds The length from the back of the stopper to the centre of the brass tube should be 125mm and after assembly check that the baffle cannot touch the Tygon tube in any position For extra...

Страница 20: ...en the feed tube and the fuel pump and disconnect here to fill This has the added advantage that you cannot accidentally fill the turbine with fuel if the manual shut off valve has been left open or t...

Страница 21: ...o exit It is most convenient that the overflow vent tube is posi tioned in the tank bay itself right at the back of the tank so that you can put the Flash on it s nose for assembly at the airfield Glu...

Страница 22: ...The 65mm diameter dual ball raced nosewheel has an alu minium hub in 2 halves that are fixed together using the 3 short countersunk bolts included Centre the wheel in the oleo forks using the 2 short...

Страница 23: ...it your nosegear steering servo into the factory installed plywood mount using the 2 9 x 13mm sheetmetal screws provided Make up the steering cables passing them through the holes in the plywood eithe...

Страница 24: ...sition tack glue this block to the back of the nosegear door with one small drop of CA directly in front of the oleo and only 2 3mm above knuckle of the trailing link oleo mechanism see photo P13 and...

Страница 25: ...prevents you scratching it while checking the size and fit and it s easy to mark clear lines on it for trimming Lay the clear canopy on top of the frame and mark the shape with a felt pen about 6mm ou...

Страница 26: ...n the usual way Paint and add details and pilot bust to your choice When completed it can be glued permanently inside the cockpit canopy frame or glued onto a lightweight balsa base plate and left loo...

Страница 27: ...rface of the servo hatch carefully where it will be glued on see also photos P15 and P16 Remove the aileron servo and glue the servo mount to the hatch using slow epoxy Hysol 9462 recommended and clam...

Страница 28: ...s are available if necessary The main LG mounts are jig assembled in the wing moulds from aircraft grade plywood and are fully integrated into the wing spar structure locked together with tabs and slo...

Страница 29: ...ach leg When satisfied tighten all the set screws fully with a drop of Loctite on them Complete the final assembly of the wheels brakes and axles securing the set screws with a little Loctite onto the...

Страница 30: ...doors will lay flush with the bottom surface of the wing when they are glued in place Wipe any oil or grease off the surface of the oleo legs with Acetone or similar and tack glue 2 blocks to each le...

Страница 31: ...turbine ECU in the milled slots provided The Powerbox Sensor switch is a superb and very reli able unit and we use this in all our planes that do not have Powerboxes in them It combines 2 independent...

Страница 32: ......

Страница 33: ...omise you should increase elevator throw and reduce the expo to an almost linear elevator curve and at the same time also reduce the expo on your ailerons With the 3 flightmodes you also make it easy...

Страница 34: ...age pack Quantity Description 1 Plastic Hinge Flat 25mm wide nosedoor fixing 2 Aluminium angles 12 x 12 x 10mm approx carbon cone fixing 4 Sheet metal screw 2 9 x 10 mm fixing carbon cone outer thrust...

Страница 35: ...ervo LG covers to wing 8 Allen bolt M4 x 16mm fixing landing gear 8 T nuts M4 fixing landing gear 16 Sheetmetal screws 2 9 x 13mm fixing servos to mounts 6 Clevise steel M3 aileron flap linkages 6 Nut...

Страница 36: ...bs I D 4mm x 5mm long 1 Fuel tubing clear 6mm x 1 0 metre to connect fuse tank to hopper etc SPARE Hardware pack Quantity Description 2 Phenolic horns 6 Sheetmetal screw 2 9 x 13mm 2 Allen bolt M3 x 2...

Страница 37: ...35 above Vertical Fin Rudder Hardware pack above Wing Hardware pack above Fuselage Hardware pack...

Страница 38: ...36 above Stabiliser Elevator Hardware pack above Fuel System Hardware pack above Spare Hardware pack...

Страница 39: ...37 above C ARF Landing Gear set for Flash Optional above Milled wood pack above Wing Fuel tank set Optional...

Страница 40: ...38 template of NACA style inlet for additional air in outer thrust tube full size 65mm approx...

Страница 41: ...an also be done the other way around This picture shows the complete saddle tank set as it comes Each tank carries aprox 900ml of liquid Fuel or Smoke Together aprox 1 8 liters Also included are 2 fil...

Страница 42: ...join the parts together Tygon or equivalent To prevent any chance of fuel or air leaks we highly recommend that you solder the supplied short brass sleeves over both ends of all the 4mm O D brass tub...

Страница 43: ...teel cable in case you have to take out a tank for any reason without damaging the fuselage After the silicon cured may take up to 16 hrs depending on temperature and humidity you can start to install...

Страница 44: ...o slightly cut certain areas of the duct joiner to make it still fit because with the saddle tanks installed it is very tight We anyways recommend leaving the inlet duct joiner out once the saddle tan...

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