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Carefree of Colorado Installation 

Manual 

Adjustable 

T

RAVEL

'

R WITH 

DR 

052540-031r4 

7 

D

IRECT 

R

ESPONSE 

I

NSTALLATION

 

 

 

WARNING

  Shock Hazard.  Always disconnect battery or power source before 

working on or around the electrical system. 

Notes: 

1.  Failure to follow the wiring instructions in this publication may void the motor warranty. 

2. D

O NOT 

wire two or more motors to one switch—No parallel wiring. 

3.  All wiring must conform to NEC (National Electrical Code) and local codes. 

Routing the Wire into the Vehicle 

1.  Determine the final layout of the switches and the control box and mark 

the locations. 

2.  Drill a 1/2" hole through the outside wall of the vehicle. 

3.  Route the sensor cable and motor wires through the hole and into the 

vehicle. 

Tip:  Insert the sensor cable connector through the hole first then insert 
the motor cable. 

4.  Seal the cables and holes using a silicone sealant. 

 

 

 

 

Installing the Switches 

1. 

At the switch location cut a 3.5" [8.9cm] x 1.5" 
[3.8cm] hole 

2.  Push the wires and switches into the hole 

then attach the switch frame using four (4) #6 
x 1/2" screws. 

 NOTICE

   

Ensure that the switches 

are oriented with the ON/OFF switch on 
the left to match the faceplate labels for 
the switch identification and orientation. 

Tip:  Drilling a small pilot hole for the screws 
will reduce the chance of splitting or stripping 
out the holes in the mounting surface. 

3. 

Press the face plate onto the switch frame. 

Wiring an Additional Patio Switch 

(Refer to the wiring diagram on page 10) 

1. 

Route the switch wires to the main switch location. 

2. 

Splice the wires in parallel with the E

XTEND

/R

ETRACT 

switch wires.  Pin 1 of the additional switch 

should go to pin 1 of the main patio switch etc. 

TravelR006b

Top of Channel Routing

Bottom of Channel Routing

Ø1/2" Hole

Ø1/2"
Hole

Motor

Cable

Module
Cable

Motor

Cable

Module
Cable

1.5"

[3.8cm]

2.9"

[7.4cm]

1" 

[2.5cm]

Min. Clearance

#6 x 1/2" Screw

(4 plcs)

DR040

4.25" 

[10.8cm]

3.5" 

[8.9cm]

Содержание Travel series

Страница 1: ...ns 1 Component Checklist 2 Installation 3 Required Pre Installation Preparation 3 Installing an Awning Rail 3 Assembling the Awning 4 Mounting the Awning 5 Direct Response Installation 7 Routing the Wire into the Vehicle 7 Installing the Switches 7 Wiring an Additional Patio Switch 7 Installing the Control Box 8 Ignition Lockout Sensor Installation Optional 8 Installing the Remote Receiver 9 Progr...

Страница 2: ...MATION This is the safety alert symbol It is used to alert individuals to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible personal injury or death WARNING Indicates a hazardous situation which if not avoided could result in death or serious bodily injury CAUTION Indicates a hazardous situation which if not avoided may result in minor or moderate...

Страница 3: ...ement is from centerline of Awning Rail to centerline of roller tube MOTOR Power 10VDC 14VDC Circuit Rating 15 amp motor mounted in arm POWER SOURCE Motor and controls are routed and hardwired into the vehicle s 12V system EXTEND ACTUATION Gas Shock POSITION CONTROL Motorized roll out in CONTROLLER Carefree Direct Response COLOR Frame White Black Canopy Available in a Variety of fabrics and colors...

Страница 4: ...433MHz 1 17 Cable 60 2 18 Sensor Ignition Lock Out 1 19 Splitter 1 Notes 1 Awning configuration is specified at time of order including awning length fabric color etc Check awning assembly against original purchase order Arms are configuration specific and are not interchangeable 2 Screws and Tractioners are furnished with roller tube assemblies equipped with optional Alumaguard 6 7 8 5 Travelr002...

Страница 5: ...s incorporated into the coach trim or a drip rail it will be necessary to mount a standard awning rail flat on the coach wall The awning rail and arms must be positioned so that any existing trim does not interfere with the Alumaguard or Uniguard s Flex Connect or the awning arm when in the closed position 1 Determine the optimum positioning of the awning so that the arms will not interfere with t...

Страница 6: ...etely Firmly hold the arms closed while removing the wrap 3 2 Pull the motor cable from the back of channel and out the hole in the top of the channel 3 3 Close the arm 3 4 Secure the top of the arm in the closed position using a plastic wrap or equivalent 4 Align the roller assembly with the end cap on the motorized arm assembly Rotate the end cap until the slot in the cap aligns with the empty s...

Страница 7: ...wning is in the pre determined location 5 Position the motorized arm on the coach Align the center of the motorized arm with the centerline marked in step 2 Butt the top of the rear channel against the awning rail as shown IMPORTANT NOTE For Uniguard and Alumaguard installations the centerline of the roller tube must be 3 4 1 4 above the centerline of the awning rail If the arm cannot be positione...

Страница 8: ... hole using a 5 32 drill bit and a 1 4 x 1 1 2 lag screw 11 Hold the awning closed and carefully remove the plastic wraps at the top of the arms The awning will open a few inches 12 Open the awning about 18 or until the top mounting holes on the arms are visible To open 12 1 Temporarily connect the ends of the motor wires to a 12V 14V source i e drill battery If the awning does not begin to move r...

Страница 9: ...es using a silicone sealant Installing the Switches 1 At the switch location cut a 3 5 8 9cm x 1 5 3 8cm hole 2 Push the wires and switches into the hole then attach the switch frame using four 4 6 x 1 2 screws NOTICE Ensure that the switches are oriented with the ON OFF switch on the left to match the faceplate labels for the switch identification and orientation Tip Drilling a small pilot hole f...

Страница 10: ...onal STD ignition lockout disables the extend function when the module receives current through a switched 12VDC circuit A switched 12VDC source is a line that is hot when the ignition switch is in the on position or a 12VDC circuit through a relay that is hot when a specific condition is met i e releasing the parking brake Relays are furnished by the installer Refer to the wiring diagram on page ...

Страница 11: ...tton on the bottom of the receiver box The receiver is in program mode when the red light comes on 3 Press and release the stop button on the remote The red light will go out after the receiver learns the remote signal NOTE Pressing the stop button will cause the blue up arrow button to default as the close retract function If a function button is pressed to train the receiver it will be programme...

Страница 12: ...ONTROL BOX PART NO 060574 003 MOTION SENSITIVITY SWITCH RR433 Optional PATIO SWITCH MOTION SENSOR MODE SWITCH A B MOTOR 12V GROUND FUSE 15A Carefree of Colorado 12V DIRECT RESPONSE CONTROL BOX PART NO 060574 003 14 15 16 11 12 13 12VDC Ground Motion Sensor 5 6 7 8 1 2 B A DR005c Control Box Ignition Switched 12VDC 12VDC Ground Splitter 2 1 Ignition Lockout Sensor Optional On Off Black Red Blue Gra...

Страница 13: ...ns must be removed INSTALLING THE TRACTIONERS The tractioners are used with Alumaguard and Uniguard metal fabric wraps 1 Partially extend the awning until the Alumaguard Uniguard is extended as shown 2 Unlock the keeper and wrap the tractioner around the roller tube 3 Position the tractioner under the Alumaguard Uniguard with a 1 4 gap between Alumaguard and tractioner Lock the keeper 4 Repeat for...

Страница 14: ...anty WIRE ROUTING 1 For roller tube LED s 1 1 Route the LED canopy harness wires into the vehicle with the awning motor wires as shown 1 2 Allow a minimum 3 loop between the canopy and rear channel 1 3 Secure the LED harness inside the channel with a quality silicone sealant 2 For optional OEM awning rail LED s 2 1 Route the LED power harness into the vehicle with the awning motor wires Allow 3 4 ...

Страница 15: ...cts NOTE Allow adequate slack in the 12VDC power line so that the in line fuse installed in step 4 can be accessed from behind the switch 4 Install the in line fuse 4 1 Near the switch cut the red 12VDC power line to the switch Do not strip the insulation 4 2 Insert a wire end into one of the wire channels until it butts up against the stop 4 3 Fold that half of the connector body over until the e...

Страница 16: ...es from the awning 2 Route the Red wire to 12Vdc 3 Route the Black wire to ground 4 Ensure that the connections are tight solid and sealed when completed 5 For awning rail applications 5 1 Mount the control module and RF sensor on the outside of the vehicle as shown using double sided tape 5 2 Connect the module wires to the power harness and LED strip NOTE The LED connector and receiver connector...

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