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KETTLE COOKING – PUMPABLES

 

Pumpable  foods  are  cooked  in  CapKold  steam-jacketed 

kettles,  with  an  inclined  agitator/mixer  and  a  bottom-mounted 
product discharge valve. The patented inclined agitator lifts, folds 
and mixes kettle ingredients, eliminating product burning/scorching 
and  maintaining  batch  consistency.  The  discharge  valve  allows 
efficient  transfer  of  kettle  product  to  a  pump-fill  station  without 
damaging delicate foods.
 

The  Kettle  Control  Panel  sequences  the  cooking 

cycle,  controlling  the  agitator,  temperature    and  metered 
water.  A chart recorder provides a time/temperature record 
for HACCP and quality assurance.

PROVEN AGITATOR DESIGNS

 

Groen has manufactured steam jacketed kettles for 

over 90 years.  We were the first to introduce steam-jacketed 
kettles to commercial and institutional foodservice after World 
War II. CapKold offers a wide range of large kettles, agitators, 
jacket configurations and control packages. We are the leader 
in Kettle technology.

•  CapKold INA-Series inclined agitators are available in fixed-

agitator, tilt-out agitator (TO), retractable pinned tilt-out 
agitator (RTO) and fixed agitator/tilt (TW) with variations.

•  The new retractable pinned tilt-out agitator is anchored at the 

bottom for heavy , viscous products.  The agitator retracts off 
an anchor then tilts out of the kettle eliminating the cleaning 
and maintenance issues associated with horizontal agitators.

•  CapKold N-Series Pasta Kettles feature rim-mounted drains.

•  Capkold DH/INA/2-100 Kettle is a self-contained 
 

gas-heated model.

•  All direct-steam kettles available in 50-300 gallon working 

capacities.  Larger sizes are available on request.

TRANSFER & PACKAGING

 

At the completion of a cooking cycle, the Pump-fill Station 

draws product from the kettle, measures a pre-set volume, and fills a 
flexible plastic casing. The operator uses a station-mounted clipper 
to seal, attach a label, and trim the casing in one fluid motion.  One 
employee can typically empty and package the entire contents of a 
200-gallon (750-liter) kettle in 15-20 minutes. A Pump-fill Station 
can be shared by two or more kettles.

BETTER FOOD TRANSFER 

& PACKAGING SOLUTIONS

 

CapKold  was  first  to  introduce  transfer  pumps  and  air-

operated, product valves to Cook-Chill.  

•  The Pump-fill Station handles a broad range of product types, 

viscosities and particulate sizes. 

•  The Pump-fill Station features digital input and display, 

making adjustment of pump speed and fill volume quick, 
precise and very easy.

•  Air operated casing clippers and air driven vacuum pump 

available for muscle meats and cut vegetables.

KETTLE COOKING 

HOT FILLING CASING 

Proven kettle agitator design

Transferring kettle foods to flexible plastic casings

Station-mounted clipper for sealing, attaching 
label and trimming casing

Heated, plated and ready to eat

COOK-CHILL PRODUCTION SYSTEMS AT A GLANCE

Содержание Cook-Chill Production Systems

Страница 1: ...e Jackson MS 39272 888 994 7636 601 COOK CHILL PRODUCTION SYSTEMS ...

Страница 2: ...e delivering the fresh taste and quality of just cooked food CapKold kitchen from left to right shown above kettle control panel 2 kettles tumble chiller and pump fill station Cooking packaging and chilling equipment allows preparation of multiple portions in a single batch Sophisticated systems control equipment and monitor product through the entire process Combination of plastic casings and wat...

Страница 3: ...al savings 318 600 Estimated savings 10 Savings of raw prepared food cost includes reduces food waste of 2 3 recipe standardization savings of 1 2 purchasing economy savings of 2 reduction in pilferage of 1 and a 3 5 cost savings on increased muscle meat yields of 25 35 CALCULATEYOURYEARLY SAVINGS CAPKOLD MENU APPLICATIONS A CapKold System can prepare a wide variety of popular menu entrees side di...

Страница 4: ...e easily scheduled around normal production Output can typically be doubled or tripled with little or no additional equipment investment CapKold offers capacity for growth A refrigerated food bank provides an emergency back up in case of natural disaster or a work stoppage Food Quality CapKold food has the taste texture color and aroma of freshly prepared items Centralized purchasing ingredient pr...

Страница 5: ...tilts out of the kettle eliminating the cleaning and maintenance issues associated with horizontal agitators CapKold N Series Pasta Kettles feature rim mounted drains Capkold DH INA 2 100 Kettle is a self contained gas heated model All direct steam kettles available in 50 300 gallon working capacities Larger sizes are available on request TRANSFER PACKAGING At the completion of a cooking cycle the...

Страница 6: ...dly chill 100 gallons of filled casings in a circulating water bath The WaterJet will slow cook using steam slack prepackaged raw meats vegetables and starches or rapidly reheat prepared foods in its circulating hot water bath An internal lift mechanism raises and lowers product from the water eliminating the need for a hoist lifting mechanism Chills most products from temperatures of approximatel...

Страница 7: ... food tables for serving applications WATER BATH SLOW COOKING Whole meat products such as roasts and turkey breasts and many prepared foods such as rice vegetables and meatloaf can be slow cooked in a WaterJet or a Cook Tank Both use circulating hot water to cook products vacuum packaged in plastic casings At the end of the cooking cycle the units automatically drain and then circulate cold water ...

Страница 8: ...N ON SITE ASSISTANCE PROGRAM Kettle control panel training Information contained in this document is known to be current and accurate at the time of printing Unified Brands recommends referencing our product line websites for the most updated product information and specifications Installation Advisory Service Site visit by CapKold personnel as a supervisory service to advise the installation team...

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