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Maintenance

-26-

Item

Description

Schedule

Note

PSI

Mon

Year

, Drive

Train

Wheels
Sprockets
Idlers

Shall be free of cracks, defromation, or
excessive wear.

√ √ √

There shall not be excessive play in axle.
Irregular noise or overheating shall not be
observed when traveling.

√ √ √

Mounting bolt or nut shall not be loose or
missing.

√ √

There shall be no oil leak in or around axle.

√ √

Linkage

Rods, links, and wires in linkage shall be free
of deformation or damage.

√ √

Connections shall be free of looseness,
excessive play, or missing cotter pins.

Body

, Chassis, Loading Deck, Safety Devices

Chassis
Frame

Shall be free of cracks, deformation, or
corrosion.

√ √

Fastening bolts or nuts shall not be loose or
missing.

√ √

Body Panels

Shall be free of cracks or deformation.

√ √

Fastening bolts or nuts shall not be loose or
missing.

√ √

Loading Deck

Loading deck shall raise and lower smoothly.

√ √

Frames shall slide smoothly and can be
locked in place securely.

√ √

Shall be free of cracks, deformation, or
corrosion.

√ √

Fastening bolts or nuts shall not be loose or
missing.

√ √

Loading Deck
Fixing Rod

Loading deck ixing rod shall be free of any
deformation.

√ √

Labels

Warning labels and instruction plates shall be
clean, legible, and free of damage.

√ √ √

Содержание BP31

Страница 1: ...njury or death Keep this manual for future reference by you and by all those who operate and maintain this machine CHIKUSUI CANYCOM INC 90 1 Fukumasu Yoshii machi Ukiha shi Fukuoka Japan 839 1396 Tel 81 0 943 75 2195 Fax 81 0 943 75 4396 Original Instructions in English Off road Rubber Track Carrier BP31 Operator s Manual 3584 5102 000 ...

Страница 2: ...uarters TEL 81 0 943 75 2195 FAX 81 0 943 75 4396 Foreign Trade Center TEL 81 0 3 3552 6277 FAX 81 0 3 3552 6288 All rights reserved Unauthorized use or reproduction of this material is prohibited Authorized Dealer CHIKUSUI CANYCOM INC ...

Страница 3: ... This machine may not be operated on public road or what is considered to be public road It is the sole responsibility of the operator to consult the local regulations Do not modify this machine or do not operate this machine with safety covers removed or open A serious accident could result Thank you for purchasing this machine This manual provides information needed for safe and effective use of...

Страница 4: ...o the machine if the user does not follow the procedures or the instructions Indicates important information which needs particular attention In this manual the following four warning terms are used to signal the four levels of hazard or seriousness of possible accidents Read and understand what they mean and always follow the instructions in this manual Warning Terms Used in this Manual NOTE Noti...

Страница 5: ...rders or any questions or problems that may arise when using this machine Please make sure to have the product name serial number and the make and type of the engine handy at the time of contact The model and serial number can be found on the model label as shown below and the make and type of the engine can be found in Chapter 3 Speciications of this manual Page10 3584M 0005 021 3584M 0005 010E L...

Страница 6: ...ning 2 Preparation 3 Operation 4 Servicing 7 2 Controls and Components 8 Name and Function of Controls 8 3 Speciications 10 Product Speciications 10 Contents of the Tool Bag 11 4 Operation 12 Preparation 12 Pre start up Inspection 12 Checking and Filling Fuel 12 ...

Страница 7: ...d 22 Using Slide Frame 23 5 Maintenance 24 Maintenance Schedule 24 Engine 24 Chassis 25 List of Fluids and Lubricants 26 Greasing Points 27 Greasing Points 27 List of Consumables and Spares 28 Removing and Installing Body Panels 29 Fender 29 Engine 30 Engine Oil 30 Air Cleaner 32 Spark Plug 32 Fuel Filter 33 ...

Страница 8: ... Belt 36 Parking Brake 37 Side Clutch 38 After Use Care 39 After Normal Use 39 After Cold Weather Use 39 Storage 40 6 Troubleshooting 41 Troubleshooting 41 7 Transporting 44 Hauling 44 Loading and Unloading 44 Product Information Noise level Vibration ...

Страница 9: ...ual Have the warranty certiicate signed and sealed after you have received and fully understood the instructions for handling this machine and received the receipt Appendix Operator s Manual for the Engine Be sure to read and understand it together with this manual ...

Страница 10: ...instructions and precautions in them Failure to do so could result in serious injury or death to the operator or bystanders Keep the labels clean and legible Do not use solvents or gasoline to clean the labels Replace these labels immediately if they have been removed have fallen off or become illegible Use the part number on the label or shown in this manual to order a replacement label from your...

Страница 11: ...ict the minimum age for operating a machine Consult your local authority This machine is not intended to carry a person Do not ride or carry a person The operator is responsible for the accidents or hazards caused to other people or their property Always keep in mind that care and concentration is required when working with a load carrying machine Loss of control on a slope cannot be regained by t...

Страница 12: ... beforehand the working rules and procedures such as signaling and traic control for the work place Following such rules will reduce the risk of accidents Perform daily pre startup inspection see Preparation page 12 before starting machine Repair or replace damaged parts before starting machine Fuel is highly lammable See Checking and Filling Fuel page 12 for important safety information on handli...

Страница 13: ...These areas will be very hot and can cause burns Do not operate machine under the inluence of alcohol or drugs Do not operate machine when you are tired ill or not it to operate machine Before starting engine and moving machine scan around your surroundings and make sure all persons and other vehicles are a safe distance away from machine Never operate on terrain that you are not comfortable with ...

Страница 14: ...ang or a landslide area Use an observer to help direct machine when visibility is poor terrain is rugged or hilly or maneuvering room is limited An observer should be able to see machine and its immediate surroundings and should give pre arranged signals to direct the operator Driving on a Slope Driving on a slope can be dangerous It can result in a tip over and cause serious injury or death Alway...

Страница 15: ...rest Without a load drive machine backwards up a slope operator s handle toward the top when climbing and drive it forward when going down a slope With a load drive machine forward up a slope operator s handle away from the top when climbing and drive it backwards when going down a slope Be especially cautious when operating on a slope with a load Loading and Driving with a Load The maximum payloa...

Страница 16: ...a slope loading and driving with a load Whenever you park machine disengage clutch and stop engine Gasoline is highly lammable and can be explosive When parking machine indoors make certain that the building is well ventilated and that machine is not close to any source of lame or spark including appliances with pilot lights Servicing Do not service machine when engine is running If it is absolute...

Страница 17: ...er Drive Clutch Lever is used to engage or disengage drive clutch 3 Side Clutch Lever Side Clutch Lever is used to steer machine by engaging side clutch 4 Main Switch Main Switch is used to start or stop engine 5 Choke Lever Choke Lever is used to help start engine by closing choke valve Forward Backward 3584M 0201 010US 1 2 3 3 4 6 7 8 5 9 ...

Страница 18: ...used to shift gears 8 Auxiliary Transmission Auxiliary Transmission Shift Lever is used to select fast or slow driving mode 9 Loading Deck Loading Deck Fixing Rod is used to ix loading deck Remove this rod when dumping loading deck Use this rod as a sfety prop when working under loading deck Shift Lever Fixing Rod ...

Страница 19: ...ck Height mm 295 Loading Deck Type Slide Frame Inside Dimensions Length mm 850 1000 Width mm 520 740 Height mm 210 Dumping System Manual Dumping Angle degrees 60 Engine Model Mitsubishi GT400 Type Air cooled 4 cycle OHV single cylinder gasoline Cylinder Bore Stroke mm 62 42 Displacement cm3 cc 126 126 Rated Output kw PS rpm 2 5 3 4 3200 Maximum Torque N m kgf m rpm 7 56 0 78 2800 Starter System Re...

Страница 20: ...0 5 Forward 2nd km h 0 8 Forward 3rd km h 1 3 Forward 4th km h 1 8 Forward 5th km h 3 0 Forward 6th km h 4 9 Reverse 1st km h 0 6 Reverse 2nd km h 2 3 Minimum Turning Radius m 1 15 Gradeability Degrees 25 unloaded Drivetrain Clutch Belt Tension Main Transmission Gear Slide Auxiliary Transmission Gear Slide Steering Mechanism Dog Clutch Brake Internally Expanding Transmission Oil Capacity L 1 5 ind...

Страница 21: ...el is spilt wipe out immediately Pre start up Inspection Preparation Always perform an inspection before use Refer to Maintenance Schedule page 24 for the inspection schedule and procedure Checking and Filling Fuel 1 Check fuel visually If fuel level is low ill fuel 2 Open fuel iller cap and ill fuel 3 Close fuel iller cap securely Fuel to Use Automotive Unleaded Gasoline Capacity 2 5L NOTE Fuel F...

Страница 22: ... before driving machine A cold engine delivers poor performance which may result in an accident It also causes excessive wear Do not use this machine in dusty places such as desert Dust may clog air cleaner or enter engine which may reslt in loss of performance and an accident It also causes excessive wear Do not use this machine in the altitude above 1500m in its original coniguration This machin...

Страница 23: ...ever is in N neutral position 3 Open fuel cock 4 Move choke lever to Close position It is not necessary to close the choke valve when engine is already warm NOTE 3584M 0402 010E Drive Clutch Lever 3584M 0402 070E Fuel Cock 3584M 0402 080E Choke Lever Close Shift Lever 3583M 0402 020US Ｎ ...

Страница 24: ...sition 7 Pull starter handle rapidly to start engine When engine starts return handle gently 8 Once engine starts return throttle lever to Slow position Fast Slow Throttle Lever 3583M 0402 050US 3584M 0402 090E Main Switch ON OFF Starter Handle 3584M 0402 050E Slow Throttle Lever 3583M 0402 070US ...

Страница 25: ...igh speed Avoid sudden maneuvers this may cause the operator to be dragged or to be thrown or machine to tip over Shift auxiliary transmission to Low position and drive slowly when traveling on a slope Operator can be dragged or thrown or machine can tip over Do not drive machine across a slope Machine can slip or tip over Do not turn on a slope Machine can turn the opposite direction slip or tip ...

Страница 26: ...tion Refer to Product Speciications Page 11 for speed in each gear When it is dificult to shift gears move drive clutch lever toward Run position slightly and try again It may help shifting smoothly NOTE 5 Move drive clutch lever to Run position to start 1 4 3 6 R1 R2 2 5 Fast Slow 3583M 0402 100US Shift Lever Aux Shift Lever Ｎ Fast Slow Throttle Lever 3583M 0402 110US 3584M 0402 120E 3584M 0402 1...

Страница 27: ... Never park on a potentially dangerous place Stopping 1 Move throttle lever toward Slow position to slow down 7 Grasp right side clutch lever to turn right Right Turn Backward Right Turn Forward 3584M 0402 140E Side Clutch Lever Left Fast Slow Throttle Lever 3583M 0402 150US Left Turn Forward Left Turn Backward 3584M 0402 130E Side Clutch Lever Left ...

Страница 28: ...xiliary aux shift lever irmly into a desired position Refer to Product Speciications Page 11 for speed in each gear When it is dificult to shift gears move drive clutch lever toward Run position slightly and try again It may help shifting smoothly NOTE 2 Move drive clutch lever to Stop position to stop 3584M 0402 120E 3584M 0402 160E Drive Clutch Lever 1 4 3 6 R1 R2 2 5 Fast Slow 3583M 0402 100US ...

Страница 29: ...entially dangerous place Avoid parking on a slope Never park on a slope with an incline of 15 degrees or steeper If it is absolutely necessary to park machine on a slope less than 15 degrees make certain to apply parking brake irmly and block tracks with chocks Parking 4 Turn main switch to OFF position to stop engine Shift Lever 3583M 0402 020US Ｎ 3584M 0402 170E Main Switch ON OFF ...

Страница 30: ...rk plug when running engine at low engine speed When engine has been run at low engine speed for an extended period run engine at high engine speed for a while before stopping engine to burn off carbon deposite NOTE 3584M 0402 110E Fuel Cock 5 Close fuel cock ...

Страница 31: ...ixing rod before lowering loading deck Using Loading Deck Fixing Rod 1 Pull loading deck ixing rod and lift loading deck Loading Deck Fixing Lod 3584M 0403 010E Loading Deck Fixing Rod 3584M 0403 020E Fixing Plate Hole 2 Insert short side of the loading deck ixing rod to the hole on ixing plate and insert the other side to the hole on loading deck to use as a safety prop ...

Страница 32: ...e frames left and right shall remain on the baseplate of loading deck Slide frame may be damaged Using Slide Frame 1 Loosen knob bolt to unlock 2 Move slide frame to a desired position 3 Tighten knob bolt to lock side frame 3584M 0403 050E Knob Bolts 3584M 0403 040E The plates shall remain at least 10mm on the baseplate of loading deck NOTE 3584M 0403 060E Plates ...

Страница 33: ...t Check and adjust spark plug gap Every 200 hours contact Canycom representative for replacement Check and adjust tappets Every 300 hours contact Canycom representative for replacement Remove carbon deposit from cylinder head Every 500 hours contact Canycom representative for replacement Clean carburator Every 500 hours contact Canycom representative for replacement Perform valve lapping Every 500...

Страница 34: ...cting Adjusting Page 36 Clutch Clutch shall not make noise and shall disengage completely when operated at idle Clutch shall not slip and shall engage smoothly Brake Brake shall work properly Adjusting Inspecting Page 37 Parking brake shall be able to hold machine on a 25 degree slope Side Clutch Side clutch shall work positively without making irregular noise Lever play and stroke shall be proper...

Страница 35: ...ve play or missing cotter pins Body Chassis Loading Deck Safety Devices Chassis Frame Shall be free of cracks deformation or corrosion Fastening bolts or nuts shall not be loose or missing Body Panels Shall be free of cracks or deformation Fastening bolts or nuts shall not be loose or missing Loading Deck Loading deck shall raise and lower smoothly Frames shall slide smoothly and can be locked in ...

Страница 36: ... Greasing Point Every 6 months Chassis Grease Lubrication Point Every 6 months Gear Oil API rating GL 4 or 5 SAE rating 80 List of Fluids and Lubricants Item Schedule Grade Cap Fuel As needed Automotive unleaded gasoline 2 5L Engine Oil Fill Inspect daily Fill as needed Change Initially After 20 hours of use Every 100 hours afterwards Automotive gasoline engine oil API rating SE or better SAE rati...

Страница 37: ...ctive 1 Fuel Filter Seal LK13018AB001 Replace if defective 1 Drive Train V Belt SA30 08511300030 Replace if defective 1 Track 35152033000 Replace if defective or reaches the wear limit 2 Brake Lining 73069901000 Replace if defective 1 Track wear limit 5mm of lug height NOTE When replacing a consumable or spare always use the CANYCOM genuine part Using non genuine parts may void warranty ...

Страница 38: ... and pinch points Make certain to reinstall panels after removing for repairs or inspection 1 Put fender back in its place Align hole on fender with pin on chassis and move fender so that pin mates with hole 2 Install two screws Removing Installing 2 Slide fender forward remove pin on frame and lift up fender to remove Screw 3583M 0504 010US Screw Fender Pin 3583M 0504 020US Slot Fender ...

Страница 39: ...e of oil to the speciied level Insuficient amount or wrong grade of oil reduces performance and may cause permanent damage to engine To obtain correct reading check oil level before starting or wait about 10 minutes after stopping engine to allow oil to drain back to oil pan Circulating oil stays in various parts of engine right after stopping Always check oil level on a level surface Oil to Use P...

Страница 40: ...l oil iller cap Changing 1 Have an appropriate oil drain pan 2 Remove loading deck ixing rod and lift loading deck Use loading deck ixing rod as a safety prop to ix loading deck irmly 3 Insert trough irmly through the square hole on frame 4 Remove oil drain plug and drain oil 5 Put drain plug back in place and tighten it securely 6 Fill oil 7 Remove trough 8 Remove loading deck ixing rod and lower...

Страница 41: ...ading deck and support it with loading deck ixing rod 2 Remove spark plug cap and spark plug 3 Follow the instructions in Operator s Manual for the Engine to inspect clean or replace spark plug 4 Install spark plug and spark plug cap and lower loading deck Spark Plug When removing spark plug cap do not pull cable pull plug cap Pulling cable can damage the conductor or the joint of cable Replace sp...

Страница 42: ... the Engine to clean fuel ilter 2 Start engine and visually inspect fuel ilter cup so that there is no leak Fuel is highly lammable Keep ire and spark away when servicing fuel ilter If fuel is spilt wipe it off immediately Dispose of waste fuel properly 3584M 0505 060E Fuel Filter ...

Страница 43: ...clearance A to be between 50 and 55 mm Adjust tracks if the clearance is not within this range 3 Lower machine Inspecting Jack up machine securely when inspecting and adjusting track Jack it up on a level ground Always unload machine before jacking up Make certain to adjust track tension properly Inproperly tensioned tracks may wear or come off resulting in property damage serious injury or death ...

Страница 44: ...e between 50 and 55mm 4 Tighten lock nut 5 Lower machine Transmission Oil 1 Park machine on level ground 2 Have an appropriate drain pan 3 Remove drain plug to drain oil 4 Install drain plug Oil to Use Page 27 Oil Capacity Page 27 NOTE 5 Remove fender 6 Remove iller plugs 7 Fill oil into iller 8 Install iller plugs 9 Install fender Track Tension Bolt Lock Nut 3583M 0506 020US 3583M 0506 040US Fill...

Страница 45: ...s between 3 to 4 mm when drive clutch lever in Run position 4 If drive clutch does not disengage positively adjust belt stopper Loosen mounting bolt Move drive clutch lever to Run position and adjust stopper so that it does not contact the belt Move drive clutch lever to Stop position and adjust stopper so that the belt does not rotate with the pulley 5 When adjustment is done tighten lock nut Adj...

Страница 46: ...not within that range adjust 4 Install fender Inspecting 1 Remove fender 2 Loosen locknut A 3 Move drive clutch lever to Stop position 4 Adjust stretch of spring A to be between 170 to 174 mm with adjust nut A 5 Tighten lock nut A 6 Loosen lock nut B 7 Move drive clutch lever to Run position and adjust so that brake is released and there is enough play in the slot 8 Tighten lock nut B 9 Install fe...

Страница 47: ...k and support it with loading deck ixing rod 2 Adjust side clutch with adjust nut so that the play on side clutch lever is between 1 and 5 mm 3 Undo loading deck ixing rod and lower loading deck 3584M 0506 080E 1 to 5 mm 3583M 0506 090US Adjust Nuts ...

Страница 48: ...air breather with running water water may enter inside and cause rust or damage Clean machine after use leaving dirt or foreign objects may cause damage Do not attempt to move machine when it becomes inoperable due to freezing 1 Clean machine wash off dirt mud and other foreign matter after use 2 Park machine on a paved or irm dry surface 3 If machine is to be left outside cover machine with a pro...

Страница 49: ...f covering after machine cools off Do not wash engine or control panel with running water water may enter inside and cause rust or damage Clean machine before storage leaving dirt or foreign objects may cause rust or damage Do not store machine in a humid dusty or hot place Fire hazard do not store machine where there is a possiblity of ignition Refer to Operator s Manual for the Engine for detail...

Страница 50: ... dificult to start Out of fuel Fill fuel Page 12 Engine is looded too much fuel fed into the engine Wait and restart Fuel cock is closed Open fuel cock Page 14 Poor ignition due to a problem with spark plug Clean or replace spark plug Page 32 Other other than the above Follow the instructions in Starting to restart If problem persists please contact your CANYCOM representative Page 13 Engine stall...

Страница 51: ...e overheats Insuficient amount of engine oil Fill oil Page 30 Excessive Fuel consumption Insuficient intake air clogged air cleaner Clean or replace air cleaner element Page 32 Other other than the above Please contact your CANYCOM representative Black smoke comes out of exhaust Choke lever is in Close position Move choke lever to Open position Page 16 Air cleaner is clogged Clean or replace air c...

Страница 52: ...e belt Adjust drive belt Page 36 Transmission jumps out of gear Transmission is not positively in the gear Shift irmly Excessive load Reduce load Other other than the above Please contact your CANYCOM representative Machine does not turn smoothly Improperly adjusted side clutch Adjust side clutch Page 38 Other other than the above Please contact your CANYCOM representative Irregular noise or abnor...

Страница 53: ...es the width of track and length more than 4 times the height of loading deck of transporter and have anti slip ramp surfaces Secure hooks of loading ramps irmly and lush with loading deck of transporter Move slowly forward when loading onto and move slowly backward when unloading off of transporter Pay special care when going over the joint between loading deck and ramps machine may tip Do not tu...

Страница 54: ...ooks of ramps irmly and lush with loading deck of transporter 3 Drive machine slowly forward onto loading deck 4 Park machine according to the instructions in Parking page 20 Secure machine irmly to loading deck of transporter with tie down belts rope or wire 3584M 0701 010E More than 4 times the Height Height ...

Страница 55: ...rpm BP31 Mitsubishi GT400 3000 rpm 101 dB A NOISE LEVEL evaluated based on factory standard NOISE LEVEL Model Engine Rated revolution Vibration Handle lever BP31 3000 rpm 15 m s2 VIBRATION evaluated based on factory standard VIBRATION ...

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