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Canon MF3110 - ImageCLASS Laser Multifunction, Руководство по обслуживанию

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4.5.13Feed Deceleration Gear ........................................................................................................................... 4 15
4.5.14Fixing Deceleration Gear ........................................................................................................................ 4 16
4.5.15FD Delivery Roller .................................................................................................................................. 4 17
4.5.16Large Gear Bushing F ............................................................................................................................. 4 17
4.5.17Pressure roller.......................................................................................................................................... 4 18
4.5.18Cassette Pickup Roller............................................................................................................................. 4 18
4.5.19CCD Shaft ............................................................................................................................................... 4 19
4.5.20Wheel Shaft ............................................................................................................................................. 4 19

Chapter 5

ޓ

TROUBLESHOOTING

5.1 Phenomenon Table ............................................................................................................................................ 5 1

5.1.1Symptoms .................................................................................................................................................... 5 1

5.2 Countermeasure................................................................................................................................................. 5 2

5.2.1 Image Faults................................................................................................................................................ 5 2
5.2.2 Malfunction................................................................................................................................................. 5 2
5.2.3 Printing/Scanning........................................................................................................................................ 5 3
5.2.4 Jam (Main Unit) .......................................................................................................................................... 5 3

5.3 Measurement and Adjustment........................................................................................................................... 5 4

5.3.1 Basic Adjustments ...................................................................................................................................... 5 4

5.4 Service Tools ..................................................................................................................................................... 5 5

5.4.1Special Tools ............................................................................................................................................... 5 5

5.5 Error Code ......................................................................................................................................................... 5 6

5.5.1 Outline......................................................................................................................................................... 5 6
5.5.2 Service Error Code...................................................................................................................................... 5 6

5.6 Service Mode..................................................................................................................................................... 5 8

5.6.1 Outline......................................................................................................................................................... 5 8
5.6.2 Service Soft Switch Settings (SSSW)....................................................................................................... 5 12
5.6.3 ROM Management (ROM)....................................................................................................................... 5 14
5.6.4 Test Mode (TEST) .................................................................................................................................... 5 14

Chapter 6

ޓ

APPENDIX

6.1 Outline of Electrical Components ..................................................................................................................... 6 1

6.1.1 Sensor.......................................................................................................................................................... 6 1
6.1.2 PCBs ........................................................................................................................................................... 6 2

Содержание MF3110 - ImageCLASS Laser Multifunction

Страница 1: ...Aug 27 2004 Service Manual MF3110 Series LaserBase MF3110...

Страница 2: ......

Страница 3: ...need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countri...

Страница 4: ...uiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet...

Страница 5: ...d to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mech...

Страница 6: ......

Страница 7: ...ent Feed and Exposure System 2 1 2 1 1 Overview Configuration 2 1 2 2 Laser Exposure 2 2 2 2 1 Overview Configuration 2 2 2 3 Image Formation 2 4 2 3 1 Overview Configuration 2 4 2 4 Pickup and Feed S...

Страница 8: ...5 7 Gear Unit 3 55 3 6 FIXING SYSTEM 3 56 Chapter 4 MAINTENANCE AND INSPECTION 4 1 Periodically Replaced Parts 4 1 4 1 1Parts Requiring Periodical Replacement 4 1 4 2 Consumables 4 2 4 2 1Consumable 4...

Страница 9: ...ountermeasure 5 2 5 2 1 Image Faults 5 2 5 2 2 Malfunction 5 2 5 2 3 Printing Scanning 5 3 5 2 4 Jam Main Unit 5 3 5 3 Measurement and Adjustment 5 4 5 3 1 Basic Adjustments 5 4 5 4 Service Tools 5 5...

Страница 10: ......

Страница 11: ...Chapter 1 PRODUCT DESCRIPTION...

Страница 12: ......

Страница 13: ...pecifications 1 3 1 2 1Printing Speed 1 3 1 2 2Stack Upon Delivery 1 3 1 2 3System Requirements for Printer Driver 1 4 1 3 Names of Parts 1 5 1 3 1External View 1 5 1 3 2Operation panel 1 7 1 4 Safety...

Страница 14: ......

Страница 15: ...00 1 1 294 1 0 786 1 0 647 1 0 500 Zoom 0 500 to 2 000 unit 1 Print area Print 5 mm and more inner from paper egdes Copy 2 mm and more inner from paper egdes Reading resolution 1200 x 2400 dpi Copying...

Страница 16: ...s Heavy paper 90 105 g m2 approx 200 sheets Heavy paper H 128 g m2 approx 100 sheets Transparency approx 100 sheets Envelope approx 20 sheets Multi purpose capacity 1 sheet Continuous reproduction 99...

Страница 17: ...20 12 20 A4 65 to 90 g m2 18 10 8 18 B5 64 to 90 g m2 8 8 4 4 8 A5 64 to 90 g m2 8 8 4 4 8 A4 105 to 128 g m2 18 12 B5 105 to 128 g m2 4 4 LTR 75 to 90 g m2 21 21 21 12 21 LGL 75 to 90 g m2 15 LTR Bon...

Страница 18: ...n as a user with adoministrator privileges is recommended OS CPU RAM Available Free Disk Space Windows 98 Intel Pentium 90 MHz or greater 32 MB of RAM 64 MB or greater is recommended At least 115 MB 2...

Страница 19: ...1 1 5 1 3 Names of Parts 1 3 1 External View 0007 6429 Front View F 1 1 T 1 4 1 Platen glass cover 5 Front cover 2 Platen glass 6 Multi purpose feeder 3 Operation panel 7 Cassette 4 Output tray 1 2 3...

Страница 20: ...Chapter 1 Running H F 5 1 6 Rear View F 1 2 T 1 5 1 USB port 2 Face up cover 3 Power socket 4 Extension cover 1 2 3 4...

Страница 21: ...AN key 11 Collate 2on1 key 3 Enlarge Reduce key 12 Image Quality key 4 Exposure key 13 Memory indicator 5 Alarm indicator 14 Menu key 6 LCD 15 Cursor keys 7 Numeric keys 16 OK key 8 Start key 17 Statu...

Страница 22: ...l cover No radiation can leaak from the machine in the normal operation of the product by the user 1 4 2 Handling the Laser Unit 0007 8181 The laser scanner unit emits invisible laser light inside it...

Страница 23: ...toner into fire It may explode Toner on the Skin or Clothes 1 If your skin or clothes came into contact with toner wash with water at once 2 Do not use warm or hot water which will cause the toner to...

Страница 24: ......

Страница 25: ...Chapter 2 TECHNICAL REFERENCE...

Страница 26: ......

Страница 27: ...ed System 2 6 2 4 1 Overview Configuration 2 6 2 4 1 1 Overview 2 6 2 4 2 Detection Jams 2 7 2 4 2 1 Jam Detection Outline 2 7 2 4 2 2 Delay Jams 2 8 2 4 2 3 Stationary Jams 2 8 2 4 2 4 Other Jams 2 8...

Страница 28: ......

Страница 29: ...ent Feed and Exposure System 2 1 1 Overview Configuration 2 1 1 1 Overview 0007 8185 F 2 1 T 2 1 The CCD unit driven by the flatbed motor reads out image data of a document on the platen glass 1 Flatb...

Страница 30: ...he engine controller The laser driver serves to turn on the laser diode according to the laser control signal and video signals from the engine controller The laser beam moves thorough the collimator...

Страница 31: ...after the scanner motor has reached a specific revolution number of rotations Scanner Fault If the machine does not detect the BDI signal 1 4 sc after it has stopped forcing the scanner motor to accel...

Страница 32: ...incoming video signals The image thus formed on the photosensitive drum is a static latent image it is turned into a visible image by means of the toner from the developing cylinder The resulting tone...

Страница 33: ...o strong light it develops what is know as photo memory which can cause white spots or black lines in images To protect the drum against light the machine is equipped with a drum cover shutter The dru...

Страница 34: ...Cassette pickup solenoid 4 Manual feed 15 Manual feed pickup solenoid 5 Feed roller 16 Cassette paper sensor 6 Transfer assembly photosensitive drum transfer charging roller 17 Manual feed paper sens...

Страница 35: ...turns on the manual feed pickup solenoid to stop the rotation of the feed roller so that the paper will not move forward until the laser scanner and the fixing unit become ready for operation When the...

Страница 36: ...ntifies a delivery stationary jam if the delivery sensor does not detect the trailing edge of paper for 1 715 sec after the top sensor has detected the trailing edge of paper 2 4 2 4 Other Jams 2 4 2...

Страница 37: ...ilm unit and the pressure roller the fixing film has a built in fixing heater thermistor and thermal fuse The toner transferred to paper is heated by the fixing heater which provides heat through the...

Страница 38: ...l to go Low and turns off the photo triac couple thus cutting off the power to the fixing heater 2 Protective Mechanism by the Fixing Heater Safety Circuit The fixing heater safety circuit monitors th...

Страница 39: ...g C or more for 1 sec continuously while fixing temperature control is under way c the CPU detects that the reading of the main thermistor remains 100 deg C or less for 1 2 sec continuously while pape...

Страница 40: ...Energy Saver Mode In the Energy Saver mode the machine always monitors the following activities which are the triggers to resume the operations When the machine detects any of them it returns to the s...

Страница 41: ...Chapter 3 DISASSEMBLY AND ASSEMBLY...

Страница 42: ......

Страница 43: ...eft Cover 3 4 3 1 5 1 Removing the Cassette 3 4 3 1 5 2 Removing the left cover 3 5 3 1 6 Operation Panel Unit 3 5 3 1 6 1 Removing the Cassette 3 5 3 1 6 2 Removing the right cover 3 5 3 1 6 3 Removi...

Страница 44: ...7 Removing the Top Cover 3 18 3 1 11 8 Removing the Right Frame 3 18 3 1 11 9 Removing the Plate 3 18 3 1 11 10 Removing the Left Frame 3 18 3 1 11 11 Removing the Power Supply Shield Plate 3 19 3 1 1...

Страница 45: ...er Unit 3 31 3 2 4 6 Removing the Board Unit 3 32 3 2 4 7 Removing the Operation Panel Unit 3 32 3 2 4 8 Removing the Scanner Cover Unit 3 32 3 2 4 9 Removing the Flatbed Motor Unit 3 33 3 3 LASER EXP...

Страница 46: ...ing the Rear of the Cassette 3 46 3 5 3 2 Removing the Cassette Separation Pad 3 46 3 5 4 Paper Feed Roller 3 47 3 5 4 1 Removing the Cassette 3 47 3 5 4 2 Removing the right cover 3 47 3 5 4 3 Removi...

Страница 47: ...7 1 Removing the Cassette 3 60 3 5 7 2 Removing the right cover 3 60 3 5 7 3 Removing the Gear Unit 3 60 3 6 FIXING SYSTEM 3 61 3 6 1 Fixing Film Unit 3 61 3 6 1 1 Removing the Cassette 3 61 3 6 1 2...

Страница 48: ...Contents 3 6 2 11 Removing the Power Supply Shield Plate 3 68 3 6 2 12 Removing the Fixing Film Unit 3 68 3 6 2 13 Removing the Fixing Pressure Roller 3 69...

Страница 49: ...to disengage the connection 2 Remove the shafts on both sides 3 while warping the shaft arms inside and remove the front cover F 3 1 3 1 2 Rear Cover 3 1 2 1 Removing the Cassette 0002 6890 1 Remove t...

Страница 50: ...1 Opening the face up cover 1 and then lower the fixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 6 3...

Страница 51: ...the rear cover 0007 7450 1 Opening the face up cover 1 and then lower the fixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you p...

Страница 52: ...Right Cover 3 1 4 1 Removing the Cassette 0002 6871 1 Remove the cassette by holding the cassette handle 3 1 4 2 Removing the right cover 0007 7418 1 Open the front cover 1 and remove the 2 screws 2...

Страница 53: ...e 2 screws 1 on the back side and remove the left cover 2 F 3 18 3 1 6 Operation Panel Unit 3 1 6 1 Removing the Cassette 0007 9904 3 1 6 2 Removing the right cover 0007 7486 1 Open the front cover 1...

Страница 54: ...the face up cover 1 and then lower the fixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 23 3 1 6 5 Re...

Страница 55: ...board unit 1 and remove the connector 2 the grounding cable 3 and the 3 flat cables 4 F 3 27 3 1 6 7 Removing the Operation Panel Unit 0007 7491 1 Reomve the 2 screws 1 and remove the flat cable from...

Страница 56: ...cover 0007 7477 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 32 2 Remove the 2 screws 1 on the back side and remove the left cover 2 F 3 33 3 1 7 4 Removing the rear cover...

Страница 57: ...4 and the 2 pins 5 on the right and left sides F 3 35 3 Remove the 2 screws on the back 1 Slide the scanner unit 2 to the back then remove it by lifting it F 3 36 3 1 7 6 Removing the Board Unit 0007...

Страница 58: ...g the left cover 0007 9240 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 40 2 Remove the 2 screws 1 on the back side and remove the left cover 2 F 3 41 3 1 8 3 Removing the...

Страница 59: ...7564 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 43 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 44 3 1 9 3 Removing the left cover 0007 7568...

Страница 60: ...ng the Power Supply Shield Plate 0007 7694 1 Remove the connector 1 and remove the cable from the cable guide F 3 48 2 Remove the 9 screws 1 to remove the power supply shield plate 2 F 3 49 3 1 9 6 Re...

Страница 61: ...le 2 2 Remove the 4 screws 3 As you disengage the 3 spacers 4 remove the power supply board 5 F 3 52 3 1 10 High voitage Power Supply PCB 3 1 10 1 Removing the Cassette 0002 7494 1 Remove the cassette...

Страница 62: ...F 3 56 3 1 10 4 Removing the rear cover 0007 7704 1 Opening the face up cover 1 and then lower the fixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove...

Страница 63: ...s the flat cable 3 on the ECNT board F 3 60 3 As you remove the bosses on both sides 1 lower the front part of the power supply assembly 2 Then pull it to remove the power supply assembly F 3 61 3 1 1...

Страница 64: ...n the front side F 3 63 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 64 3 1 11 3 Removing the left cover 0007 7534 1 Open the front cover 1 and remove the 2 screws 2 on th...

Страница 65: ...fixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 68 3 1 11 6 Removing the Scanner Unit 0007 7538 1 R...

Страница 66: ...ove the 3 screws 1 and remove the right frame 2 F 3 72 3 1 11 9 Removing the Plate 0007 7544 1 Remove the connector 1 of the ECNT board 2 Remove the 3 screws 2 and then removes the plate 3 F 3 73 3 1...

Страница 67: ...n the ECNT board F 3 76 3 As you remove the bosses on both sides 1 lower the front part of the power supply assembly 2 Then pull it to remove the power supply assembly F 3 77 3 1 11 13 Removing the To...

Страница 68: ...007 7553 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 79 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 80 3 1 12 3 Removing the left cover 0007...

Страница 69: ...ure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 84 3 1 12 6 Removing the Power Supply Shield Plate 0007 7560 1 R...

Страница 70: ...ve the connector 1 of the ECNT board 2 Remove the 3 screws 2 and then removes the plate 3 F 3 88 3 1 12 9 Removing the Paper Delivery Sensor 0007 7563 1 Remove the connector 1 on the ECNT board and ta...

Страница 71: ...ight cover 0007 7453 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 90 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 91 3 2 1 3 Removing the left...

Страница 72: ...t cable 2 on the ECNT board and remove the screw 3 Remove the flat cable from the core 2 Remove the 2 screws 4 and the 2 pins 5 on the right and left sides F 3 95 3 Remove the 2 screws on the back 1 S...

Страница 73: ...the rear cover 0007 7496 1 Opening the face up cover 1 and then lower the fixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you...

Страница 74: ...on the back side of the scanner unit F 3 104 2 Open the board unit 1 and remove the connector 2 the grounding cable 3 and the 3 flat cables 4 F 3 105 3 2 2 7 Removing the Operation Panel Unit 0007 749...

Страница 75: ...0002 7747 1 Remove the cassette by holding the cassette handle 3 2 3 2 Removing the right cover 0007 7516 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 109 2 Remove the 2 sc...

Страница 76: ...the flat cable 2 on the ECNT board and remove the screw 3 Remove the flat cable from the core 2 Remove the 2 screws 4 and the 2 pins 5 on the right and left sides F 3 114 3 Remove the 2 screws on the...

Страница 77: ...nit F 3 119 3 2 3 8 Removing the Scanner Cover Unit 0007 7522 1 Remove the platen glass cover 2 Remove the 3 screws 1 3 Remove the 4 front claws 2 and the 6 claws 3 on the right and left sides and rem...

Страница 78: ...p on the left side also 4 Remove the CCD unit 5 by pulling it out of the shaft F 3 122 3 2 4 Flatbed Motor Unit 3 2 4 1 Removing the Cassette 0002 7748 1 Remove the cassette by holding the cassette ha...

Страница 79: ...lease levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 127 3 2 4 5 Removing the Scanner Unit 0007 7506 1 Remove the connector...

Страница 80: ...e Operation Panel Unit 0007 7509 1 Reomve the 2 screws 1 and remove the flat cable from the core F 3 132 2 Remove the 2 claws 2 on the operation panel unit 1 and remove the operation panel unit F 3 13...

Страница 81: ...Chapter 3 3 33 3 2 4 9 Removing the Flatbed Motor Unit 0007 7512 1 Remove the 2 screws 1 2 While watching the CCD unit drive belt 2 carefully remove the flatbed motor unit 3 F 3 135 2 3 1...

Страница 82: ...t cover 0007 7768 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 136 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 137 3 3 1 3 Removing the left c...

Страница 83: ...ving the Scanner Unit 0007 7771 1 Remove the connector 1 and the flat cable 2 on the ECNT board and remove the screw 3 Remove the flat cable from the core 2 Remove the 2 screws 4 and the 2 pins 5 on t...

Страница 84: ...the cable off the cable clamp The external cover is omitted from the illustration below to show the instructions clearly 2 Take the flat cable 2 off the board of the laser scanner unit 3 Remove the 4...

Страница 85: ...ransfer Charging Roller 3 4 1 1 Removing the Transfer Charging Roller 0007 7699 1 Open the front cover 2 Hold the 2 claws 1 on the right side of the roller lifting them up 3 Slide the transfer chargin...

Страница 86: ...right cover 0007 7800 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 146 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 147 3 5 1 3 Removing the le...

Страница 87: ...ixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 151 3 5 1 6 Removing the Scanner Unit 0007 7805 1 Rem...

Страница 88: ...ve the 3 screws 1 and remove the right frame 2 F 3 155 3 5 1 9 Removing the Plate 0007 7809 1 Remove the connector 1 of the ECNT board 2 Remove the 3 screws 2 and then removes the plate 3 F 3 156 3 5...

Страница 89: ...4 connectors 2 as well as the flat cable 3 on the ECNT board F 3 159 3 As you remove the bosses on both sides 1 lower the front part of the power supply assembly 2 Then pull it to remove the power su...

Страница 90: ...nit down on its front face so that the interior of the main unit is easily visible 2 Remove the boss of the bushing 1 and turn it to the front then slide it to detach the bushing 3 Slide the pickup ro...

Страница 91: ...Removing the front cover 0007 7825 1 Open the front cover 1 and remove the arm claws 2 to disengage the connection 2 Remove the shafts on both sides 3 while warping the shaft arms inside and remove t...

Страница 92: ...crews 4 and the 2 pins 5 on the right and left sides F 3 172 3 Remove the 2 screws on the back 1 Slide the scanner unit 2 to the back then remove it by lifting it F 3 173 3 5 2 7 Removing the Top Cove...

Страница 93: ...cable 1 from the cable guide 2 Remove the 2 screws 2 and remove the left frame 3 F 3 177 3 5 2 11 Removing the Power Supply Shield Plate 0007 9963 1 Remove the 5 screws 1 to remove the power supply s...

Страница 94: ...d behind the main motor F 3 181 3 5 3 Cassette Separation Pad 3 5 3 1 Removing the Rear of the Cassette 0002 3783 1 Lift the rear of the cassette and separate the rear from the front 3 5 3 2 Removing...

Страница 95: ...dle 3 5 4 2 Removing the right cover 0007 7835 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 185 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 18...

Страница 96: ...ixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 190 3 5 4 6 Removing the Scanner Unit 0007 7845 1 Rem...

Страница 97: ...ve the 3 screws 1 and remove the right frame 2 F 3 194 3 5 4 9 Removing the Plate 0007 7848 1 Remove the connector 1 of the ECNT board 2 Remove the 3 screws 2 and then removes the plate 3 F 3 195 3 5...

Страница 98: ...4 connectors 2 as well as the flat cable 3 on the ECNT board F 3 198 3 As you remove the bosses on both sides 1 lower the front part of the power supply assembly 2 Then pull it to remove the power su...

Страница 99: ...tooth missing gear 2 F 3 203 3 5 4 15 Removing the Manual Stay 0007 7855 1 Release the lower claw 2 of the solenoid cover 1 and remove the solenoid cover 2 Remove the 3 screws 3 While watching the sen...

Страница 100: ...olding the cassette handle 3 5 5 2 Removing the right cover 0007 7858 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 207 2 Remove the 2 screws 1 on the back side and remove t...

Страница 101: ...ixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 212 3 5 5 6 Removing the Scanner Unit 0007 7863 1 Rem...

Страница 102: ...ve the 3 screws 1 and remove the right frame 2 F 3 216 3 5 5 9 Removing the Plate 0007 7867 1 Remove the connector 1 of the ECNT board 2 Remove the 3 screws 2 and then removes the plate 3 F 3 217 3 5...

Страница 103: ...ble 3 on the ECNT board F 3 220 3 As you remove the bosses on both sides 1 lower the front part of the power supply assembly 2 Then pull it to remove the power supply assembly F 3 221 3 5 5 13 Removin...

Страница 104: ...1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 223 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 224 3 5 6 3 Removing the left cover 0007 7781 1...

Страница 105: ...ixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 228 3 5 6 6 Removing the Scanner Unit 0007 7784 1 Rem...

Страница 106: ...ve the 3 screws 1 and remove the right frame 2 F 3 232 3 5 6 9 Removing the Plate 0007 7788 1 Remove the connector 1 of the ECNT board 2 Remove the 3 screws 2 and then removes the plate 3 F 3 233 3 5...

Страница 107: ...nectors 2 as well as the flat cable 3 on the ECNT board F 3 236 3 As you remove the bosses on both sides 1 lower the front part of the power supply assembly 2 Then pull it to remove the power supply a...

Страница 108: ...7775 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 239 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 240 3 5 7 3 Removing the Gear Unit 0007 7778...

Страница 109: ...er 0007 7729 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 243 2 Remove the 2 screws 1 on the back side and remove the right cover 2 F 3 244 3 6 1 3 Removing the left cover...

Страница 110: ...ixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 248 3 6 1 6 Removing the Scanner Unit 0007 7734 1 Rem...

Страница 111: ...ve the 3 screws 1 and remove the right frame 2 F 3 252 3 6 1 9 Removing the Plate 0007 7740 1 Remove the connector 1 of the ECNT board 2 Remove the 3 screws 2 and then removes the plate 3 F 3 253 3 6...

Страница 112: ...it 0007 7749 1 Remove the 2 screws 1 and take off the Fixing cover 2 F 3 256 2 Remove the 2 screws 1 Remove the Fixing entrance guide 2 by sliding it sideways back and forth F 3 257 3 Disengage the co...

Страница 113: ...he cassette handle 3 6 2 2 Removing the right cover 0007 7754 1 Open the front cover 1 and remove the 2 screws 2 on the front side F 3 260 2 Remove the 2 screws 1 on the back side and remove the right...

Страница 114: ...ixing pressure release levers 2 on both sides and release the pressure 2 Remove 2 screws 3 3 Remove the rear cover 4 as you pull it toward you F 3 265 3 6 2 6 Removing the Scanner Unit 0007 7760 1 Rem...

Страница 115: ...ve the 3 screws 1 and remove the right frame 2 F 3 269 3 6 2 9 Removing the Plate 0007 7763 1 Remove the connector 1 of the ECNT board 2 Remove the 3 screws 2 and then removes the plate 3 F 3 270 3 6...

Страница 116: ...it 0007 7766 1 Remove the 2 screws 1 and take off the Fixing cover 2 F 3 273 2 Remove the 2 screws 1 Remove the Fixing entrance guide 2 by sliding it sideways back and forth F 3 274 3 Disengage the co...

Страница 117: ...ing the Fixing Pressure Roller 0007 7767 1 Remove the gear 1 by disengaging the claw 2 Take out the boss of the bushing 2 turn it and remove the bushing F 3 277 3 Hold the shorter shaft 2 of the Fixin...

Страница 118: ......

Страница 119: ...Chapter 4 MAINTENANCE AND INSPECTION...

Страница 120: ......

Страница 121: ...5 1Areas Requiring Application of Grease 4 7 4 5 2Delivery Idler Gear 4 8 4 5 3Fixing Drive Transmission Gear 4 9 4 5 4Large Gear Bushing R 4 9 4 5 5Large Gear 4 10 4 5 6Feed Gear 4 10 4 5 7Internal...

Страница 122: ......

Страница 123: ...Chapter 4 4 1 4 1 Periodically Replaced Parts 4 1 1 Parts Requiring Periodical Replacement 0003 0867 The machine does not have parts that require periodical replacement...

Страница 124: ...pter 4 Running H F 5 4 2 4 2 Consumables 4 2 1 Consumable 0007 6479 T 4 1 Work by Item Interval guide User Cartridge EP 27 When toner in the toner cartridge being used has run out Service Techician No...

Страница 125: ...Chapter 4 4 3 4 3 Periodical Service 4 3 1 Items Requiring Scheduled Servicing 0003 0865 The machine does not have items that require scheduled servicing...

Страница 126: ...e separation pad When paper separation performance has lowered Feed roller When paper feed performance has lowered Transfer charging roller When the back of paper tends to become soiled or when a whit...

Страница 127: ...d detergent be sure to remove its residue using a soft moist cloth After removing all soiling dry wipe the area with a soft dry cloth 4 4 3 Cleaning Method scanning unit 0007 6487 F 4 1 1 Rear surface...

Страница 128: ...f the transfer charging roller to avoid soiling the back of paper or white spots in the images Never use solvent If the soiling cannot be removed using lint free paper or the roller is deformed replac...

Страница 129: ...ase be sure to apply grease Printer unit F 4 3 T 4 3 1 Delivery idler gear 10 FU delivery roller 2 Fixing drive transmission gear 11 Pickup idler gear 3 Large gear bushing R 12 Feed deceleration gear...

Страница 130: ...4 4 T 4 4 4 5 2 Delivery Idler Gear 0002 7926 Area of application 1 Grease MOLYKOTE EM 50L Amount 40 10 mg Location of application 2 locations on gear support shaft in opposition spread in axial direc...

Страница 131: ...on gear butting ribs in opposition spread in circumferential direction over a length of 1 4 or more F 4 6 4 5 4 Large Gear Bushing R 0002 7930 Area of application 1 Grease MOLYKOTE EM 50L Amount 10 5...

Страница 132: ...cation of application rib against which gear is butted spread in circumferential direction over a length of 1 2 or more F 4 8 4 5 6 Feed Gear 0002 7935 Area of application 1 Grease MOLYKOTE EM 50L Amo...

Страница 133: ...1 4 5 7 Internal Gear 0002 7937 Area of application 1 Grease MOLYKOTE EM 50L Amount 40 10 mg Location of application 5 teeth or more of internal gear in opposition 2 locations in circumferential direc...

Страница 134: ...e MOLYKOTE EM 50L Amount 40 10 mg Location of application 5 teeth or more covering entire small dia tooth area Are of application 2 Grease MOLYKOTE EM 50L Amount 10 5 mg Location of application suppor...

Страница 135: ...Chapter 4 4 13 4 5 9 Main Motor 0002 7939 Area of application 1 Grease MOLYKOTE EM 50L Amount 40 10 mg Location of application 5 teeth or more covering entire gear width F 4 12 1...

Страница 136: ...F 5 4 14 4 5 10 Drive Releasing Arm 0002 7940 Area of application 1 Grease MOLYKOTE EM 50L Amount 10 5 mg Location of application 4 locations on sliding surface against gear support shaft of drive rel...

Страница 137: ...st FU grounding spring Area of application 2 Grease MOLYKOTE EM 50L Amount 10 5 mg Location of application sliding surface between FU delivery roller shaft and FU delivery roller bushing Area of appli...

Страница 138: ...locations on pickup idler gear support shaft 5 teeth or more covering entire large diameter tooth surface of pickup idler gear F 4 15 4 5 13 Feed Deceleration Gear 0002 7946 Area of application 1 Gre...

Страница 139: ...mall diameter teeth Area of application 2 Grease MOLYKOTE EM 50L Amount 10 5 mg Location application tip of feed deceleration gear butting rib in circumferential direction over a length of 1 2 or more...

Страница 140: ...OTE EM 50L Amount 30 5 mg Location of application entire sliding surface against FD delivery bushing F 4 18 4 5 16 Large Gear Bushing F 0002 7950 Area of application 1 Grease MOLYKOTE EM 50L Amount 10...

Страница 141: ...of pressure roller shaft sliding surface against contact spring F F 4 20 4 5 18 Cassette Pickup Roller 0003 6451 Area of application 1 Grease MOLYKOTE EM 50L Amount approx 10 mg Location of applicati...

Страница 142: ...Location of application part of CCD shaft where contacts the CCD unit all the faces in the shaft direction F 4 22 4 5 20 Wheel Shaft 0007 8738 Area of application 1 Grease MOLYKOTE EM 50L Amount suita...

Страница 143: ...Chapter 5 TROUBLE SHOOTING...

Страница 144: ......

Страница 145: ...5 4 5 3 1 Basic Adjustments 5 4 5 3 1 1 Items of Adjustment 5 4 5 4 Service Tools 5 5 5 4 1Special Tools 5 5 5 5 Error Code 5 6 5 5 1 Outline 5 6 5 5 1 1 Error Code Outline 5 6 5 5 2 Service Error Cod...

Страница 146: ......

Страница 147: ...the LCD in standby mode shows ENV regardless of envelope type When paper size is set to A5 paper size error does not occur even if printing is made with other size paper Printing Scanning When legal p...

Страница 148: ...5 2 2 1 Control Panel Related 5 2 2 1 1 When manual paper size is set to envelope the LCD in standby mode shows ENV regardless of envelope type 0007 8088 Cause The LCD in standby mode does not support...

Страница 149: ...medy Set correct paper type and size 5 2 4 Jam Main Unit 5 2 4 1 Jam when feeding paper from a cassette 0007 8093 Cause There are cases where the cassette paper sensor detects paper and feeds it even...

Страница 150: ...Chapter 5 Running H F 5 5 4 5 3 Measurement and Adjustment 5 3 1 Basic Adjustments 5 3 1 1 Items of Adjustment 0003 3366 The machine does not have items that are cited for adjustment...

Страница 151: ...007 6537 T 5 2 Tool Description Parts No Grease MOLYKOTE EM 50L Apply to specified areas HY9 0007 Grease MOLYKOTE EMD 110 Apply to specified areas HY9 0023 Grease IF 20 Apply to specified areas CK 800...

Страница 152: ...service man for correction it is indicated as a service man error code in the form of SYSTEM ERROR E number 5 5 2 Service Error Code 5 5 2 1 Unique Remedies Service Error Codes 0007 6768 T 5 3 5 5 2 2...

Страница 153: ...the power off and on 2 Make sure that the Laser Scanner unit J801 and ECNT board J503 are properly connected 3 Make sure that the Laser Scanner unit and ECNT board J504 are properly connected 4 Make...

Страница 154: ...anged by following the menu SSSW Use it to set the document scanning size NUMERIC Do not use SPECIAL Do not use NCU Do not use FAX Do not use SCAN Do not use PRINT Do not use NETWORK Do not use CODEC...

Страница 155: ...d Not used Not used Not used Not used Not used Inch mm resolution settings Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used...

Страница 156: ...SW001 SW030 001 070 SPECIAL SW001 to SW030 Not used 001 to 070 Not used SW001 SW050 001 100 FAX SW001 to SW050 Not used 001 to 100 Not used SW001 SW050 001 350 SCAN SW001 to SW050 Not used 001 to 350...

Страница 157: ...to SW050 Not used 001 to 050 Not used SW001 SW050 001 050 NETWORK SW001 to SW050 Not used 001 to 050 Not used SW001 SW050 001 050 CODEC SW001 to SW050 Not used 001 to 050 Not used SW001 SW050 001 100...

Страница 158: ...d CLEAR Data initialization mode settins TEST MODE Not used TEL USER DATA SERVICE DATA COUNTER TYPE ALL Dialing data and user data initialization Data on system dump list initialization Total number o...

Страница 159: ...of parameters of Bit 0 and Bit1 T 5 5 Bit Function 1 0 0 Document scanning size type 1 0 1 Document scanning size type 1 0 2 Not used 3 Not used 4 Not used 5 Not used 6 Not used 7 Not used Bit0 Bit1 0...

Страница 160: ...Test Mode TEST 5 6 4 1 Overview 5 6 4 1 1 Test Mode Overview 0007 6666 The following test modes are available from the menu on the display D RAM tests Writes data to DRAM image storage areas and reads...

Страница 161: ...key Turn OFF and back ON the power to end the Test Mode F 5 9 1 DRAM TEST 2 SCAN TEST 3 PRINT TEST 4 MODEM TEST 5 AGING TEST 6 FUNCTION TEST 1 DRAM TEST 2 DRAM TEST 1 WHT 2 BLK 3 STRPS 4 CHKRS 5 CHKR...

Страница 162: ...10 Before D RAM test output all image data in image memory When D RAM test is performed all image data are cleared Error Restart by pressing Start button DRAM TEST 40960KB DRAM TEST 40960KB complete n...

Страница 163: ...int Test menu to select 3 2 BLACK or press the numeric key 6 to select 3 6 ENDURANCE Do not use the other patterns They are for development and factory use Check for white stripes and unevenness on th...

Страница 164: ...selected by pressing the numeric key 6 from the test mode menu These tests test the following faculties of this machine T 5 6 Test type Overview Sensor tests Test whether the sensors are operating cor...

Страница 165: ...t used DES Not used HPS Home position sensor on of JAM Paper delivery jam detection on of TN Toner sensor on of and toner amount JAM000 JAM code display 010 Pickup delay jam 020 Pickup stationary jam...

Страница 166: ...by pressing the Start key after the display test Check for any LED that does not blink during the test However the Energy Saver key does not go on at this time Operation key Test The operation key te...

Страница 167: ...HHHHHHHH Press Start Key All LCD dots displayed Press Start Key Press Start Key Press the Stop key to end the test The LED lamps other than the Energy Saver key go on When the entire display has goes...

Страница 168: ......

Страница 169: ...Chapter 6 APPENDIX...

Страница 170: ......

Страница 171: ...Contents QPVGPVU 6 1 Outline of Electrical Components 6 1 6 1 1 Sensor 6 1 6 1 1 1 Arrangement of Sensors and Switches 6 1 6 1 2 PCBs 6 2 6 1 2 1 Arrangement of PCBs 6 2...

Страница 172: ......

Страница 173: ...Feed Paper Sensor Used to detect the presence absence of paper in the manual feed section 3 Paper Leading Edge Sensor top sensor Used to detect the leading trailing edge of paper being moved 4 Paper D...

Страница 174: ...NT Board Used to control the whole of the system 2 ECNT Board Used to control the operation of the printer unit 3 High Voltage Power Supply Board Used to supply high voltage power to the printer unit...

Страница 175: ...Aug 27 2004...

Страница 176: ......

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