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Chapter 4

4-11

4.2

Variable Resistors (VR), Light-Emitting Diodes (LED), and

Check Pins by PCB

4.2.1

Overview

0009-2619

Of the LEDs and check pins used in the machine, those needed during servicing in the field are discussed.

Do not touch the check pins not found in the list herein. They are exclusively for factory use, and require special

tools and a high degree of accuracy.

4.2.2

Finisher Controller PCB

0009-2620

F-4-7

T-4-9

Switch

Switch Function

SW101

Used for making adjustments to the alignment position/stapling
position.

SW102

Used for making adjustments to the alignment position/stapling
position.

SW103

Used to start operation for alignment position adjustment/stapling
position adjustment.

SW104

Used to start operation for alignment position adjustment/stapling
position adjustment.

J731

J709

J713

J721

J711

J715

J714

J717

J708

J702

J716

J720

J722

J704

SW104

J705

J718

J707

J701

J706

SW103 SW101

SW102

J703

J719

J712

J710

J732

B15

A15

B10

A10

B10

A10

J723

J724

J725

Содержание Finisher-T1

Страница 1: ...Feb 21 2005 Portable Manual Finisher Sorter DeliveryTray Finisher T1 ...

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Страница 3: ... need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This ma...

Страница 4: ...quiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a descri...

Страница 5: ...sed to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the in...

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Страница 7: ...aper Upward Curl Mode 2 2 2 1 5Stack Delivery Mode 2 3 2 1 6Offset Stack Mode 2 4 2 2 Adjustment at Time of Parts Replacement 2 5 2 2 1Adjusting the Alignment Position 2 5 2 2 2Adjusting the Staple Position 2 5 Chapter 3 Error Code 3 1 User Error Code 3 1 3 1 1Staple is absent 3 1 3 1 2Stapler safety protection function activated 3 1 3 1 3Stack tray overstacking 3 2 3 2 Service Error Code 3 3 3 2 ...

Страница 8: ...noids Finisher Unit 4 5 4 1 4Motors Finisher Unit 4 6 4 1 5Clutches Finisher Unit 4 8 4 1 6PCBs Finisher Unit 4 9 4 2 Variable Resistors VR Light Emitting Diodes LED and Check Pins by PCB 4 11 4 2 1Overview 4 11 4 2 2Finisher Controller PCB 4 11 Chapter 5 System Construction 5 1 Product Specifications 5 1 5 1 1Specification 5 1 ...

Страница 9: ...Chapter 1 Maintenance and Inspection ...

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Страница 11: ...nts 1 1 Periodically Replaced Parts 1 1 1 1 1 Periodically Replaced Parts Finisher Unit 1 1 1 2 Durables 1 2 1 2 1 Durables Finisher Unit 1 2 1 3 Periodical Servicing 1 3 1 3 1 Periodical Servicing Finisher Unit 1 3 ...

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Страница 13: ...Chapter 1 1 1 1 1 Periodically Replaced Parts 1 1 1 Periodically Replaced Parts Finisher Unit 0009 2560 The Finisher unit does not have parts that must be replaced on a periodical basis ...

Страница 14: ... 500 000 times 1 cartridge lasts approximately 5 000 times 2 Delibery static chargeeliminator L FC5 3667 000 1 1 000 000 sheets 3 Delibery static charge eliminator R FC5 5571 000 1 1 000 000 sheets 4 Inlet static charge eliminator FL2 0822 000 1 1 000 000 sheets 5 Swing guide inside static charge eliminator FL2 0817 000 1 1 000 000 sheets 6 Buffer roller FC5 3442 000 2 1 000 000 sheets 7 Return ro...

Страница 15: ...Chapter 1 1 3 1 3 Periodical Servicing 1 3 1 Periodical Servicing Finisher Unit 0009 2562 Does not have parts that must be serviced on a periodical basis ...

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Страница 17: ...Chapter 2 Standards and Adjustments ...

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Страница 19: ...Special Curl Mode 2 1 2 1 3 Downward Curl Mode 2 2 2 1 4 Heavy Paper Upward Curl Mode 2 3 2 1 5 Stack Delivery Mode 2 4 2 1 6 Offset Stack Mode 2 5 2 2 Adjustment at Time of Parts Replacement 2 7 2 2 1 Adjusting the Alignment Position 2 7 2 2 2 Adjusting the Staple Position 2 7 ...

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Страница 21: ...this mode item has been enabled changes in conditions e g the use of paper with little curl or paper with downward curl can cause improper stacking In this regard it is very important to study the type of paper that is most often used by the user before enabling this mode item 2 1 2 Special Curl Mode 0009 2564 a Outline If paper with irregular curl is deposited its edges can block the delivery slo...

Страница 22: ...e paper still develops downward curl and thus fails to deposit itself normally try enabling the downward curl mode item b Enabling the Downward Curl Mode 1 Turn off the host machine 2 Set the bits of SW104 on the finisher controller PCB as follows F 2 6 3 Turn on the host machine When this mode item is enabled the machine changes the speed of its stack delivery roller to ensure proper stacking Whe...

Страница 23: ...e of paper used by the user before enabling this mode item 2 1 5 Stack Delivery Mode 0009 2567 a Outline Depending on the selected paper handling mode condition of paper and environment the trailing edge of paper can rain against the stacking wall and prevent the machine from stacking it correctly also causing it to prematurely detect an over stack condition see the following figure For instance i...

Страница 24: ... the source cassette If doing so has caused the paper to curl much more than before turn back over the stack If the machine still fails to stack paper due to large curl try enabling the offset stack mode b Enabling the Offset Stack Mode 1 Turn off the host machine 2 Set the bits of SW104 on the finisher controller PCB as follows F 2 11 3 Turn on the host machine When this mode has been enabled the...

Страница 25: ... This adjustment adjusts the front rear stitches with A4 A4R when the paper used for adjustment is AB type and with LTR LTRR when the paper is INCH type 1 Remove the rear upper cover of the finisher unit 2 Check that the host machine power is off and set SW104 on the finisher controller PCB as follows according to paper stitch position used for adjustment F 2 13 3 Turn on the host machine power 4 ...

Страница 26: ...r PCB and adjust the staple position When SW101 is pressed staple position moves 0 49 mm forward When SW102 is pressed staple position moves 0 49 mm backward 10 Repeat steps 5 and 6 and check that the staple position is adjusted correctly 11 Turn off all bits of SW104 on the finisher controller PCB 12 Turn off the power of the host machine and install the rear cover of the finisher unit ...

Страница 27: ...Chapter 3 Error Code ...

Страница 28: ......

Страница 29: ...ection function activated 3 1 3 1 3 Stack tray overstacking 3 2 3 2 Service Error Code 3 3 3 2 1 E500 3 3 3 2 2 E505 3 3 3 2 3 E514 3 3 3 2 4 E530 3 4 3 2 5 E531 3 4 3 2 6 E532 3 5 3 2 7 E535 3 5 3 2 8 E537 3 6 3 2 9 E540 3 7 3 2 10 E542 3 8 3 2 11 E584 3 9 3 2 12 Temporary Functional Limit 3 9 ...

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Страница 31: ... run out of staples Always monitored Normal operation can be continued However whether to operate or not depends on the instruction from the host machine Replace the staple cartridge or set it correctly Error Descrip tion Condition Detection timing Machine operation Resetting Stapler safety protectio n function activated Stapler safety protection function was activated When starting staple operati...

Страница 32: ... Condition Detection timing Machine operation Resetting Stack tray over stacking The number of sheets on the ejection tray has exceeded the stackable sheet or set count After ejecting the sheet set exceeding the limit Normal operation will continue Remove paper from ejection tray ...

Страница 33: ...timing E505 0001 Backup RAM The checksum for the finisher controller PCB has an error when the power is turned on Code Detail Error Description Detection timing E514 8001 Rear end assist motor M109 Rear end assist homeposition sensor PI109 The stapler does not leave the rear end assist home position when the rear end assist motorhas been driven for 3 seconds 8002 The stapler does not return to the...

Страница 34: ...t motor has been driven for 4 seconds 8002 The aligning plate does not leave the aligningplate front home position sensor when thealignment plate front motor has been driven for 4 seconds Code Detail Error Description Detection timing E531 8001 Staple motor M111 Staple home position detect sensor PI50 The stapler does not return to the staple home position when the staple motor has been driven for...

Страница 35: ...o the stapler shift home position when the stapler shift motor has been driven for 20 seconds The stapler is caught in the way of its travel route and the sensor flag of the stapler alignment interference sensor is activated Code Detail Error Description Detection timing E535 8001 Swing motor M106 Swing home positionsensor PI105 The stapler does not return to the swing home position when the swing...

Страница 36: ...ing plate rear home position sensor PI107 The aligning plate does not leave the aligning plate rear home position sensor when the alignment plate rear motor has been driven for 4 seconds 8002 The aligning plate does not return to aligning plate rear home position sensor when the alignment plate rear motor has been driven for 4 seconds ...

Страница 37: ...face sensor detects paper surface during the paper surface detection operation A discontinuous area is detected during tray operation 8003 The tray 1 closing detect switch is activated while the tray 1 is operating 8004 Clock signal input cannot be detected when the tray 1 shift motor has been driven for 0 2 second 8005 The lock detection signal turns OFF 150 ms after the lock detection signal tur...

Страница 38: ...r surface during paper surface detection operation A discontinuous area is detected during tray operation During evacuation operation arrival at the area beyond the tray 2 paper surface sensor 2 is detected before this sensor detects paper surface 8004 Clock signal input cannot be detected when the tray 2 shift motor has been driven for 0 2 second 8005 The lock detection signal turns OFF 150 ms af...

Страница 39: ...urn off and then on the main power switch of the host machine 3 Communication with the Host Machine 1 When the main power switch is turned on the DC controller PCB will communicate to the main controller PCB that a functional limit has been imposed The control panel will indicate that a functional limit has been imposed on the finisher 2 The DC controller PCB backs up information on the functional...

Страница 40: ... Stapler shift motor error E535 Swing motor error E537 Rear aligning plate motor error E540 Tray 1 shift motor error E542 Tray 2 shift motor error E590 Punch motor error E591 Scrap full detector sensor error E592 Trailing edge Horizontal registration sensor error E593 Horizontal registration motor error E590 to E593 are when equipped puncher unit option ...

Страница 41: ...Chapter 4 Outline of Components ...

Страница 42: ......

Страница 43: ...t 4 1 4 1 2 Microswitches Finisher Unit 4 4 4 1 3 Solenoids Finisher Unit 4 5 4 1 4 Motors Finisher Unit 4 6 4 1 5 Clutches Finisher Unit 4 8 4 1 6 PCBs Finisher Unit 4 9 4 2 Variable Resistors VR Light Emitting Diodes LED and 4 11 4 2 1 Overview 4 11 4 2 2 Finisher Controller PCB 4 11 ...

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Страница 45: ... Ref Name Description Parts No Jam Error PI10 2 Front cover sensor Detects front cover open close WG8 5593 1400 1788 PI10 3 Inlet sensor Detects paper in inlet WG8 5509 1001 1101 1200 1300 PI105 PI103 PI109 PI106 PI104 PI108 PI119 PI115 PI113 PI111 PI112 PI107 PI110 PI116 PI102 PI114 PI120 PI121 PI118 ...

Страница 46: ... sensor Detects paper on tray 1 WG8 5593 PI11 2 Tray 2 paper sensor Detects paper on tray 2 WG8 5593 PI11 3 Shutter HP sensor Detects shutter HP WG8 5509 E584 PI11 4 Tray 1 paper surface sensor Detects paper surface on tray 1 WG8 5593 PI11 5 Tray 2 paper surface sensor 1 Detects paper surface on tray 2 WG8 5593 PI11 6 Stapler alignment interference sensor Detects stapler alignment interference WG8...

Страница 47: ...2 J887 J886A J708B PI103 J712 PI104 J731 PI105 J731 PI106 J721B PI107 J721B PI108 J721B PI109 J721B PI110 J721A PI111 J718B PI112 J719B PI113 J721A PI114 J721A PI115 J721A PI116 J994 J993 J992 J991 J720 PI118 J887 J886A J708B PI119 J887 J886A J708B PI120 J721A PI121 J887 J886A J708B ...

Страница 48: ... Description Parts No Jam Error Finisher controller PCB MS W1 01 Front cover switch Detects front cover close FH7 6379 1400 E5F9 J707 MS W1 02 Swing guide switch Detects swing guide open FH7 6379 J714 MS W1 03 Tray 1 switch Detects tray 1 FH7 6377 J715 MSW103 MSW101 MSW102 MSW104 ...

Страница 49: ...Detects swing guide open FH7 6379 J714 Ref Name Parts No Feed driver PCB Finisher controller PCB SL 101 Feed roller separation solenoid FL2 0811 J713 SL 102 Buffer roller separation solenoid FL2 0813 J713 Ref Name Description Parts No Jam Error Finisher controller PCB SL101 SL102 SL103 SL104 SL105 ...

Страница 50: ...12 J713 SL 104 Buffer rear end holding solenoid FL2 0821 J713 SL 105 Escape solenoid FH6 5089 J889 J881B J705B Ref Name Parts No Error M101 Feed motor FH5 1034 M102 Stack ejection motor 4K1 1106 E584 Ref Name Parts No Feed driver PCB Finisher controller PCB M101 M107 M106 M102 M109 M105 M108 M111 M104 M103 M113 M112 ...

Страница 51: ...4K1 1102 E542 M109 Rear end assist motor FH5 1039 E514 M111 Stapler motor FM2 0665 E531 M112 Escape feed motor 4K1 1105 M113 Inlet motor FH5 1043 Ref Stapler PCB 2 Stapler PCB 1 Feed driver PCB Finisher controller PCB M101 J709 M102 J717 M103 J722 M104 J722 M105 J995 J993 J992 J991 J720 M106 J711 M107 J718A M108 J719A M109 J722 M111 J994 995 J993 J992 J991 J720 M112 J888 J886A J708A M113 J883 J881...

Страница 52: ...8 4 1 5 Clutches Finisher Unit 0009 2617 F 4 5 T 4 7 Ref Name Parts No Error Finisher controller PCB CL10 1 Shutter clutch FH6 5101 E584 J732 CL10 2 Stack ejection lower roller clutch FH6 5101 E584 J716 CL101 CL102 ...

Страница 53: ... 4G1 1487 2 Stapler PCB 1 FM2 1426 CABLE STAPLE CONNECTING ASS Y E531 E532 3 Stapler PCB 2 FM2 1426 CABLE STAPLE CONNECTING ASS Y E531 E532 4 Feed driver PCB 4G1 1488 5 Tray 1 shift area sensor PCB FG3 2886 E540 6 Tray 2 shift area sensor PCB FG3 2886 E542 7 Tray 1 shift motor PCB 4K1 1102 E540 1 4 2 3 6 5 7 8 ...

Страница 54: ... 8 Tray 2 shift motor PCB 4K1 1102 E542 Ref Name Parts No Error ...

Страница 55: ...Used for making adjustments to the alignment position stapling position SW102 Used for making adjustments to the alignment position stapling position SW103 Used to start operation for alignment position adjustment stapling position adjustment SW104 Used to start operation for alignment position adjustment stapling position adjustment J731 1 1 6 9 J709 J713 J721 J711 J715 J714 J717 J708 J702 J716 J...

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Страница 57: ...Chapter 5 System Construction ...

Страница 58: ......

Страница 59: ...Contents Contents 5 1 Product Specifications 5 1 5 1 1 Specification 5 1 ...

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Страница 61: ...eight 64g m2 to 200g m2 Modes Non sort Escape tray Trays 1 and 2 Sort Trays 1 and 2 Staple Trays 1 and 2 Stacking capacity 2 3 Escape tray Non sort Large size 43 mm high 125 sheets Small size 43 mm high 250 sheets Tray 1 Non sort Large size 96 mm high 650 sheets Small size 188 mm high 1300 sheets Tray 2 Non sort Large size 96 mm high 650 sheets Small size 243 mm high 1700 sheets Small size 347 mm ...

Страница 62: ...ss T 5 2 Large size 96 mm high 50 sets Small size 188 mm high 100 sets Mixed stacking capac ity Size mixing Escape tray 43 mm high Tray 1 and 2 96 mm high 650 sheets Stapling 96 mm high 50 sets Mode mixing Large size 96 mm high 50 sets Small size 188 mm high 100 sets Stapling By rotating cam Stapling capacity Small size 50 sheets Large size 30 sheets Item Specifications Remarks Staple supply Speci...

Страница 63: ...1 x 17 LGL LTR LTRR Paper detection Provided Control panel Not provided Display Not provided Dimensions W 649 761 x D 656 x H 1108mm If within parentheses with the tray extended Weight Approx 48 kg Power supply From host machine 24VDC Maximum power consumption 5 3 W or less during standby 110 W or less operating Item Specifications Remarks Front 1 point stapling 30deg A4R LGL and LTRR 5 2mm 5 2mm ...

Страница 64: ... 1 point stapling 45deg A3 A4 B4 B5 279mm x 432mm 11 x 17 and LTR 5 2mm 5 2mm 83 4mm 203 4mm 5 2mm 2 point stapling A3 and A4 63 4mm 183 4mm 5 2mm B4 and B5 279mm x 432mm 11 x 17 and LTR 74 4mm 194 4mm 5 2mm 159 5 4mm 5 2mm A4R LGL and LTRR 162 5 4mm 5 2mm 39 5 4mm 42 5 4mm ...

Страница 65: ...Feb 21 2005 ...

Страница 66: ......

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