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2

Wire Feed Arc Welder

General Safety

Danger

indicates

an imminently hazardous situation
which, if not avoided, will result in
death or serious injury.

Warning 

indicates

a potentially hazardous situation
which, if not avoided, COULD result in
death or serious injury.

Caution

indicates

a potentially hazardous situation
which, if not avoided, MAY result in
minor or moderate injury.

NOTE: 

Note means any additional

information pertaining to the product
or its proper usage.

Always keep a fire
extinguisher accessible while
performing arc welding
operations.

Before starting or
servicing any electric arc
welder, read and
understand all
instructions. Failure to
follow safety precautions or
instructions can cause equipment
damage and/or serious personal
injury or death. 

All installation, maintenance, repair
and operation of this equipment
should be performed by qualified
persons only in accordance with
national, state, and local codes.

Improper use of electric arc
welders can cause electric
shock, injury, and death! Take
all precautions described in
this manual to reduce the possibility of
electric shock.

Verify all components of the arc
welder are clean and in good
condition prior to operating welder.
Be sure insulation on all cables,
torch and power cord is not
damaged. Always repair or replace
damaged components before
operating the welder. Always keep
welder panels, shields, etc. in place
when operating welder.

Always wear dry, protective
clothing, welding gloves and
insulated footwear when operating
unit.

Always operate welder in a clean,
dry, well ventilated area. Do not
operate welder in humid, wet, rainy
or poorly ventilated areas.

Be sure work piece is properly
supported and grounded prior to
beginning any electric arc welding
operation.

Spread out coiled welding cable
before use to avoid overheating and
damage to insulation.

Never

immerse

wire or torch in water. If welder
becomes wet for any reason, be
absolutely certain it is completely clean
and dry before use!

Always shut equipment off and
unplug power cord prior to moving 
the unit.

Always attach the work lead first.

 

Verify work piece is securely
grounded.

Always shut off electric arc welding
equipment when not in use and cut off
any excess wire from torch.

Never allow any part of the body to
touch welding wire and ground or
grounded work piece at the same
time.

Awkward welding conditions and
positions can be electrically hazardous.
When crouching, kneeling or at
elevations, be sure to insulate all
conductive parts, wear appropriate
protective clothing and take
precautions to prevent injury from falls.

Never attempt to use this equipment
at current settings or duty cycles
higher than specified on equipment
labels.

Never use an electric arc welder to
thaw frozen pipes.

Flying sparks and hot metal
can cause injury. As welds
cool, slag can be thrown off.
Take all precautions described
in this manual to reduce the possibility
of injury from flying sparks and hot
metal.

Wear ANSI approved face shield or
safety glasses with side shield
protection when chipping or
grinding metal parts.

Wear ear plugs when welding
overhead to prevent spatter or slag
from falling into ears.

Electric arc welding
operations produce intense
light and heat and ultraviolet
(UV) rays. This intense light
and UV rays can cause injury to eyes and
skin. Take all precautions described in
this manual to reduce the possibility of
injury to eyes and skin.

All persons operating this equipment
or in the area while equipment is in
use, must wear protective welding
gear including: welding helmet or
shield with at least shade 10 lens, flame
resistant clothing, leather welding
gloves and full foot protection.

Never

look at

arc welding operations without eye
protection as described above. Never
use a shade filter lens that is cracked,
broken, or rated below number 10.
Warn others in the area not to look at
the arc.

Electric arc welding
operations cause sparks and
heat metal to temperatures
that can cause severe burns!
Use protective gloves and clothing when
performing any metal working
operation. Take all precautions
described in this manual to reduce the
possibility of skin and clothing burns.

Make sure all persons in welding
area are protected from heat, sparks
and ultraviolet rays. Use additional
face shields and flame resistant
barriers as needed.

Never touch work pieces until
completely cooled.

Heat and sparks produced
during electric arc welding
and other metal working
operations can ignite
flammable and explosive materials!
Take all precautions described in this
manual to reduce the possibility of
flames and explosions.

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MANUAL

Содержание IN974200AV

Страница 1: ...s are not recommended Blown fuses and tripped circuit breakers can result from failure to comply with this recommendation COMPONENTS AND CONTROLS FIGURE 1 1 Work Clamp connects to work piece 2 Torch w...

Страница 2: ...excess wire from torch Never allow any part of the body to touch welding wire and ground or grounded work piece at the same time Awkward welding conditions and positions can be electrically hazardous...

Страница 3: ...ns or slings ADDITIONAL SAFETY STANDARDS ANSI Standard Z49 1 from American Welding Society 550 N W Le June Rd Miami FL 33126 Safety and Health Standards OSHA 29 CFR 1910 from Superintendent of Documen...

Страница 4: ...nment Dust and dirt in the welder retain moisture and increase wear of moving parts Place welder in an area with at least twelve inches 305 mm of ventilation space at both the front and rear of unit K...

Страница 5: ...quickly Welding operations may continue when the red lamp is no longer illuminated OVERLOAD PROTECTION The welder is equipped with a circuit breaker which protects the machine if the maximum output i...

Страница 6: ...as Type The gas used in any welding application for your welder must be an INERT NON FLAMMABLE TYPE You can get the type of gas needed from a nearby welding gas distributor often found in the yellow p...

Страница 7: ...at all times unless wire needs to be changed BEFORE EVERY USE 1 Check condition of weld cables and immediately repair or replace any cables with damaged insulation 2 Check condition of power cord and...

Страница 8: ...metal of the weld wire flows into the molten crater and forms a bond with the work piece as shown Figure 7 Arc Welding Basics Six basic techniques affect weld quality These are wire selection heat set...

Страница 9: ...can be used flat horizontal vertical and overhead Welding in the flat position is easier than any of the others because welding speed can be increased the molten metal has less tendency to run better...

Страница 10: ...h tension 1 Slag inside gun nozzle 2 Insulation ring melted expired 1 Poor contact 2 Using an extension cord with excessive length 1 Wire jammed 2 Out of wire 3 Not enough tension 4 Wire liner worn 5...

Страница 11: ...ielding gas 4 Wrong shielding gas aluminum 5 Extension cord is too long 6 Aluminum Possible oxide buid up on surface 1 Damp wire 2 Wire speed too fast 3 Wrong type of wire 4 No or low shielding gas 1...

Страница 12: ...ER70S6 WE300001AV Ref Part No Description Number Qty MIG Weld Wire 0 024 0 6 mm 11 lb Spool ER70S6 WE301500AV MIG Weld Wire 0 030 0 8 mm 2 lb Spool ER70S6 WE300501AV MIG Weld Wire 0 030 0 8 mm 11 lb S...

Страница 13: ...rk piece Filler metal may or may not be used Lap Joint a joint between two overlapping members in parallel planes Open Circuit Voltage OCV the voltage between the electrode and the work clamp of the w...

Страница 14: ...HAUSFELD PRODUCT Some states do not allow limitations on how long an implied warranty lasts so above limitations may not apply to you C This warranty does not apply to any accessory items included wi...

Страница 15: ...l arc avec fil lectrode fourr Flux Cored Arc Welding FCAW ou de soudage l arc sous protection de gaz inerte avec fil lectrode fusible Gas Metal Arc Welding GMAW sa livraison de l usine ce soudeur peut...

Страница 16: ...utilisation Toujours mettre l quipement hors circuit et le d brancher avant de le d placer Toujours brancher le conducteur de travail en premier lieu V rifier que l objet sur lequel vous travaillez s...

Страница 17: ...la possibilit de flammes et d explosions Enlever tous les mat riaux inflammables moins de 35 pieds 10 7 m de l arc de soudage Si l enlevage n est pas possible bien couvrir les mat riaux inflammables...

Страница 18: ...lements Professionnels et d ducation de S curit pour la Protection des Yeux et du Visage Norme ANSI Z87 1 de l Institut American National Standards Institute 1430 Broadway New York NY 10018 Se r f rer...

Страница 19: ...per le fil REMARQUE Toujours maintenir le contr le de l extr mit libre du fil de soudure pour viter le d bobinage 1 V rifier que le mod le soit hors circuit OFF et ouvrir le panneau sur le soudeur afi...

Страница 20: ...e gaz utilis dans toute application de soudure pour votre appareil doit tre d un TYPE INERTE ININFLAMMABLE Vous pouvez obtenir le type de gaz n cessaire de tout distributeur local de gaz de soudure so...

Страница 21: ...ompartiment de fil ferm sauf pendant le changement du fil AVANT CHAQUE USAGE 1 V rifier la condition des c bles de soudage et r parer ou remplacer imm diatement les c bles dont l isolation est endomma...

Страница 22: ...s coule dans le crat re fondu et produit un adh rance avec l objet de travail indiqu ci dessous Figure 7 Principes Du Soudage L Arc Six techniques de base affectent la qualit de soudure Les voici s l...

Страница 23: ...t de la pointe de contact et l extr mit du fil de soudure La rallonge d lectrode recommand e est de 6 13 mm 1 4 1 2 po Si elle est trop longue le courant de soudure sera r duit et le boudin sera haut...

Страница 24: ...rdon prolongateur plus que 20 pi de longueur 1 Recharger le fil 2 Remplacer la bobine de fil 3 Resserrer le bouton de tensionnement si le fil glisse 4 Remplacer la chemise 5 Appeler 1 800 746 5641 pou...

Страница 25: ...3 Type de fil incorrect 4 Manque de niveau bas de gaz protecteur 1 Diminuer et maintenir une vitesse de d placement constante 2 Augmenter le r glage de chaleur de sortie 1 Augmenter et maintenir une...

Страница 26: ...Fil de soudure fourr 0 9 mm 0 030 po 0 9 kg 2 lb E71T GS WE200001AV Fil de soudure fourr 0 9 mm 0 030 po 4 5 kg 10 lb bobine E71T GS WE201000AV Fil de soudure fourr 0 9 mm 0 035 po 0 9 kg 2 lb E71T G...

Страница 27: ...e deux pi ces en chevauchement Tension au Repos la tension entre l lectrode et le collier de mise la terre quand il n y a pas de flux de courant pas de soudage Ceci d termine la vitesse auquelle l arc...

Страница 28: ...sion ni la limitation des dommages fortuits ou indirects La limitation ou exclusion pr c dente peut donc ne pas s appliquer C Les accessoires qui sont compris avec le produit et qui sont soumis l usur...

Страница 29: ...ito gira en sentido de las agujas del reloj para aumentar la velocidad del alambre y en sentido contrario al de las agujas del reloj para disminuir la velocidad del alambre 6 Interruptor de apagado ca...

Страница 30: ...no est utiliz ndolo y retire del soplete todo el alambre en exceso Nunca permita que ninguna parte del cuerpo toque el alambre de soldadura y la tierra o la pieza de trabajo conectada a tierra al mis...

Страница 31: ...erve todas las piezas correctamente Retire el rostro de la salida de la v lvula cuando abra la v lvula del cilindro Mantenga la tapa protectora en su lugar sobre la v lvula salvo cuando se est utiliza...

Страница 32: ...i n UBICACI N La selecci n de la ubicaci n correcta puede aumentar considerablemente el rendimiento confiabilidad y vida de la soldadora por arco Para mejores resultados ubique la soldadora en un ambi...

Страница 33: ...Voltee la perilla tensora hacia abajo y gire hacia arriba el brazo giratorio sobre el mecanismo de conducci n Esto permite realizar la alimentaci n manual del alambre dentro del revestidor del soplet...

Страница 34: ...Asegure el cilindro para prevenir que se caiga C mo obtener el tipo correcto de gas El gas que use en cualquier aplicaci n de soldadura para su soldadora debe ser DE TIPO INERTE NO INFLAMABLE Puede o...

Страница 35: ...la secci n Pautas de la soldadura antes de utilizar este equipo 2 Apague la soldadora 3 Verifique que las superficies de los metales que van a ser unidos no tengan suciedad xido pintura aceite costra...

Страница 36: ...i n de la soldadura tipo de material de la pieza de trabajo espesor y estado de la superficie a soldar La Sociedad de Soldadura de los Estados Unidos AWS ha establecido algunos requerimientos para cad...

Страница 37: ...7 9 VELOCIDAD DE PROPAGACI N La velocidad de propagaci n es la velocidad con la que se mueve el soplete a trav s del rea de soldadura Los factores tales como el di metro y tipo de alambre de soldadura...

Страница 38: ...esas quiz s sea necesario biselar los bordes que est n unidos con un ngulo de 60 Recuerde retirar el desecho antes de cada pasada para el proceso sin gas SOLDADURA DE ALUMINIO Cualquier superficie de...

Страница 39: ...rte trasera de la unidad 4 Reduzca la carga del circuito active el cortacircuito o reemplace el fusible 1 Use una punta de contacto de tama o correcto 2 Limpie o reemplace el forro de alambre 3 Limpie...

Страница 40: ...ando el gas incorrecto aluminio 5 El cord n de extensi n es muy largo 6 Aluminio Posiblemente se est n formando residuos de xido en la superficie 1 El alambre est h medo 2 La velocidad del alambre est...

Страница 41: ...m Bobina de 2 libras ER70S6 WE300001AV Alambre de soldadura MIG 0 024 0 6 mm Bobina de 11 libras ER70S6 WE301500AV Alambre de soldadura MIG 0 030 0 8 mm Bobina de 2 libras ER70S6 WE300501AV Alambre de...

Страница 42: ...e El cable es s lido y se utiliza un gas inerte como protecci n Soldadura por arco de tungsteno de gas GTAW tambi n llamado TIG es un proceso de soldadura utilizado con un equipo soldador con un gener...

Страница 43: ...DEL PRODUCTO DE CAMPBELL HAUSFELD Algunos estados no permiten la exclusi n o limitaci n de los da os incidentales o derivados por lo que esta restricci n tal vez no rija para Ud C Esta garant a no se...

Страница 44: ...eed Arc Welder Soudeur l Arc Aliment en Fil Soldadora Por Arco Con Alimentaci n de Alambre Notes Notes Notas 44 Models WG3080 WG3090 and WG4130 Mod les WG3080 WG3090 et WG4130 Modelos WG3080 WG3090 y...

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