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Camco VARI-PAK, Инструкция по установке и эксплуатации, Страница: 1 / 24

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INSTALLATION AND OPERATING INSTRUCTIONS

VARI-PAK

CYCLING DC MOTOR CONTROL

– Designed for Indexing Applications –

© 2003 KB Electronics, Inc.

OL

STOP

ON

JOG / STOP

RUN

DC MOTOR SPEED CONTROL

VARI-PAK

NEMA-12

100

90

80

70

60

40

30

20

10

0

50

%

144 S. Wolf Rd

Wheeling, IL  60090

(847) 459-5200

See Safety Warning on Page 2

The information contained in this manual is intended to be accurate.  However, the manufacturer

retains the right to make changes in design which may not be included herein.

This manual covers the following CAMCO part numbers:

92A61633010000, 92A61633020000, 92A61633030000, 92A61633040000

Industrial Motion Control, LLC

Содержание VARI-PAK

Страница 1: ...0 60 40 30 20 10 0 50 144 S Wolf Rd Wheeling IL 60090 847 459 5200 See Safety Warning on Page 2 The information contained in this manual is intended to be accurate However the manufacturer retains the...

Страница 2: ...per J1 Setting vs Motor Horsepower 8 5 Terminal Block Wiring Information 9 6 Jumper JW Operation 12 Figures 1 Typical Indexing Performance 4 2A Control Layout Non Reversing Units 5 2B Control Layout R...

Страница 3: ...t cover of the control to a 15 or greater setting 11 2 2 Motor Horsepower Range Jumper J1 90 VDC 180 VDC 3 4 1 1 6 1 3 1 4 1 3 1 2 3 4 1 2 1 3 3A 2A 10A 5A 1 IMPORTANT You must read these simplified o...

Страница 4: ...ed with this product such as electric motors switches coils solenoids and or relays Eye protection must be worn and insulated adjustment tools must be used when working with control under power This p...

Страница 5: ...0000 92A61633030000 120 120 240 240 0 90 0 90 0 180 0 180 15 0 15 0 15 0 15 0 10 2 10 2 10 2 10 2 1 0 75 1 0 75 2 1 5 2 1 5 Unidirectional Reversing Unidirectional Reversing Fwd Run Fwd Jog Stop Rev R...

Страница 6: ...re Range C Potentiometer Front Cover ohms watts Maximum Run Stop Operations ops min Enclosure Type NEMA 115 1 6 1 0 12 0 75 208 230 1 3 2 0 25 1 5 1 3 0 25 1 4 0 18 0 100 85 0 200 170 2 3 3 5 10 3 3 2...

Страница 7: ...CL IR P4 J3 90V 180V JS NC NO 3 3A J1 2A KBPI 10A 5A O F JR TB1 3 2 COM 1 24V 6 JOG FWD STOP RTN 4 5 RUN FWD A1B A2A A2B A1A FIGURE 2A CONTROL LAYOUT Non Reversing Units 92A61633010000 and 92A6163303...

Страница 8: ...N1 120V L2 L1 A2 A1 TB2 J2B J2A 5A 2A 3 3A 10A 90V J3 180V NC JS NO KBPI R S JW CON2 J1 240V MIN MAX CL IR 120V A2A A1B A2B J1 240V A1A KBPI RELAY P1 FIGURE 2B CONTROL LAYOUT Reversing Units 92A616330...

Страница 9: ...ED MOUNTING SCREW 1 4 M6 127 00 5 000 138 99 5 472 149 50 5 886 9 07 0 357 208 94 8 226 225 45 8 876 241 00 9 488 OL STOP ON JOG STOP RUN DC MOTOR SPEED CONTROL VARI PAK NEMA 12 100 90 80 70 60 40 30...

Страница 10: ...provides a maximum armature current of 7 5 amps The position of J1 should be set to the approximate DC motor current rating Table 4 is provided as a reference IV WIRING WARNING Read Safety Warning on...

Страница 11: ...ect AC Line to ter minals L1 and L2 Be sure the control model and rating match the AC line input voltage See table 1 on page 3 B Motor Armature Connect motor armature to terminals A1 and A2 See table...

Страница 12: ...vent erratic operation do not bundle logic wiring with AC line and motor wires Use shielded cables on logic wiring over 12 30 cm in length See sec tion IV items 1 4 on page 9 The control contains seve...

Страница 13: ...e started with the START command If jumper JW is in the R position factory setting the RUN command has priority over the STOP In this mode of operation the control can be started with the RUN command...

Страница 14: ...be closed for control to run Jumper JW Setting Description Circuit Operation Run has priority over Stop Control will run even if stop contact is open Use this setting for Cycle on Demand opera tion Wh...

Страница 15: ...uate the limit switch to signal a stop Note Due to time delays the signal cam may have to signal a stop some degrees before the index drive actually enters the dwell It is important that the motor is...

Страница 16: ...off LS1 which closes When the lobe rotates around back to LS1 LS1 now opens and the drive stops The drive is now ready to repeat the cycle by initiating another start command See figure 16 on page 15...

Страница 17: ...closed NC to nor mally open NO by placing jumper JS in the NO position The wiring diagrams on page 16 illustrate typical logic circuits Many other configurations are possible Consult factory if help i...

Страница 18: ...TRIMPOT ADJUSTMENTS The control contains trimpots which have been factory adjusted for most applications Figures 2A and 2B on pages 4 and 5 illustrate the location of the trimpots and their approx ima...

Страница 19: ...o minimum CCW position Be sure jumper J1 is in proper position approximately equal to the motor DC ampere rating See section III on page 8 2 Set the main potentiometer at approximately 30 50 rotation...

Страница 20: ...le causes for this condition are as follows 1 Motor is overloaded check motor amps with DC ammeter in series with armature 2 Motor may be defective check motor for shorts or grounds 3 The CL may be se...

Страница 21: ...voltage Be sure 120 Volts AC is connected to 120 Volt AC rated con trols and 240 Volts AC is connected to 240 Volt AC rated controls 3 Motor brushes worn or improperly seated 4 Motor load is too heav...

Страница 22: ...FWD RUN FWD JOG REV RUN REV 8 7 6 5 MIN MAX CL IR 10A NO J1 3 3A 2A 5A TB1 2 4 RTN 3 24V F COM O JR RB1 RB2 JS 180V 90V J3 KBPI 120V 240V J2B J2A TB2 A1 A2 L1 L2 1 A2A KBPI RELAY A1B A2B 120V 240V J1...

Страница 23: ...NOTES 21...

Страница 24: ...A40290 Rev H 7 2003 INDUSTRIAL MOTION CONTROL LLC 1444 SOUTH WOLF ROAD WHEELING IL 60090 USA Tel 847 459 5200 Toll Free 800 645 5207...

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