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Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171

Installation Manual

PPT8/12/16/22L/LY

OWNER/INSTALLATION MANUAL

FOR

PPT8/12/16/22L/LY

(SD617650 Iss.X 08/12/09)

Health and Safety Warning:

As the heat pump includes electrical and rotational components it is required that only trained
and competent persons should remove panels giving internal access to the unit.

Содержание PPT8

Страница 1: ...n Manual PPT8 12 16 22L LY R OWNER INSTALLATION MANUAL FOR PPT8 12 16 22L LY SD617650 Iss X 08 12 09 Health and Safety Warning As the heat pump includes electrical and rotational components it is requ...

Страница 2: ...Calorex Heat Pumps Ltd The Causeway Maldon Essex CM9 4XD UK Tel 44 0 1621 857 171 Installation Manual PPT8 12 16 22L LY Page 2 R Congratulations You are now an owner of a Calorex Heat pump...

Страница 3: ...tic Corrosion in Swimming Pools 12 4 1 Electrical Machine Wiring and Supply 13 4 2 Location of Mains Input and External Interlock Terminals 14 5 0 Optional Features 15 5 1 Pool Pump Kit 15 5 2 Remote...

Страница 4: ...pe manufactured from titanium tube which is a highly corrosion resistant material The heat pumps are suitable for use in fresh water and salt water pools PPT8 12 heat pumps are fitted with rotary comp...

Страница 5: ...now enters 1 THE EVAPORATOR collects the heat from the outside ambient air pre heated by the sun In the Calorex swimming pool heat pumps high volumes of outside air are drawn into the unit by the fan...

Страница 6: ...ng operational weight of unit spread load if mounted on timber floor d Ensure water cannot collect under unit it is recommend that units are installed on plinths 100mm above finished floor level This...

Страница 7: ...multiple units are installed in an enclosed area then the inlet free areas required for each unit can be added together to form one inlet aperture BUT discharge from each unit must be kept separate an...

Страница 8: ...r level than the pool then isolation valves should be fitted e A drain valve or plug should be fitted to the lower pipe to facilitate drain down in the winter period f Connections on all models are by...

Страница 9: ...er systems the last connections to be made in the system should be breakable connections to avoid any stresses on the unit connections IMPORTANT 1 All Pool Purifying Devices and Chemical Injection Sys...

Страница 10: ...VALVE NON RETURN VALVE CHEMICAL DOSING SANITISER OR DEVICE IF FITTED AUX HEATER IF FITTED FILTER PUMP TO WASTE FOR WINTERISING DRAIN DOWN ANTI RETURN LOOP TO BE INCORPORATED MINIMUM HEIGHT 100mm ABOV...

Страница 11: ...tch which inhibits the operation of the heat pump when the water flow is below 5000l hr Adjust the flow rate until the flow light green lamp is illuminated This lamp indicates that the water flow thro...

Страница 12: ...e A swimming pool with its associated equipment can create this ef fect The pool water being an ideal electrolyte and components of the filtration circuit heating system steps lights etc providing the...

Страница 13: ...ommended to be fitted to all pool electrics INCONSISTENTELECTRICALSUPPLY The following limits of operation must not be exceeded if Calorex machines are to be guaranteed either in performance or warran...

Страница 14: ...230V 1N 50Hz 16 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 24 25 26 E N L N WATER PRESSURE SWITCH SOFT START KIT N 12 L 10 N O 14 COM 16 SENSOR 18 SENSOR 20 VOLT FREE POOL PUMP RUN L 16 6 7 8 9 10...

Страница 15: ...pool requires heating This feature operates by overriding the filter pump time clock for three minutes each hour so that water is pumped through the heat pump If during this sampling period the heat p...

Страница 16: ...lay required temperature to alter required temperature press the up or down keys After 5 seconds the display reverts to actual water temperature A remote thermostat kit is available which allows the u...

Страница 17: ...HARD IF FITTED IF FITTED IF FITTED 6 7 LIGHT TERMINAL BLOCK SENSOR POOL STAT INTERLOCK TERMINALS A B 6 4 1 2 11 12 N O COM HP SWITCH LP SWITCH BREAKS ON PRESSURE FALLING BREAKS ON PRESSURE RISING L C...

Страница 18: ...LIGHT MAINS LIGHT RUN CAP START CAP DEFROST FAN SOFT START O LOAD SOFT START THERMAL OVERLOAD FAULT LIGHT RELAY HARD IF FITTED IF FITTED IF FITTED 6 7 LIGHT TERMINAL BLOCK SENSOR POOL STAT INTERLOCK...

Страница 19: ...KIT IF FITTED CONTACTOR SOFT START THERMAL OVERLOAD FAULT LIGHT IF FITTED RELAY HARD START CAPACITOR IF FITTED 6 7 TERMINAL BLOCK SENSOR POOL STAT INTERLOCK TERMINALS A B 6 4 1 2 11 12 N O COM L P SW...

Страница 20: ...O A B R 2 7 4 1 N C N O COM A B R 3 7 4 1 N C N O COM A B R 4 7 4 1 N C N O COM 9 6 3 N C N O COM 8 5 2 N C N O COM 9 6 3 N C N O COM A1 A2 15 18 16 N C N O COM DELAY TIMER T2 3 MINS N C DELAY TIMER T...

Страница 21: ...CONTACTOR SOFT START THERMAL OVERLOAD FAULT LIGHT IF FITTED IF FITTED 6 7 TERMINAL BLOCK SENSOR POOL STAT INTERLOCK TERMINALS A B 6 4 1 2 11 12 N O COM HP SWITCH LP SWITCH BREAKS ON PRESSURE FALLING B...

Страница 22: ...ULT LIGHT IF FITTED IF FITTED 6 7 TERMINAL BLOCK SENSOR POOL STAT INTERLOCK TERMINALS A B 6 4 1 2 11 12 N O COM HP SWITCH LP SWITCH BREAKS ON PRESSURE FALLING BREAKS ON PRESSURE RISING L C H C N O R1...

Страница 23: ...s 3 Check capacitor tolerances where fitted 4 Check condition of all heat exchangers evaporators 5 Check refrigeration system parameters 6 Check operation of control valves 7 Check for water leaks 8 C...

Страница 24: ...44 0 1621 857 171 Installation Manual PPT8 12 16 22L LY Page 24 R 8 0 Controls and indication lamps MAINS RED Electrical supply on FAULT AMBER Internal or external fault condition DEFROST WHITE Defro...

Страница 25: ...hermostat Not used Increase Set Point Decrease Set Point Access Set Point An adjustabe single stage digital thermostat controls and maintains the water temperature Press and release the P key to displ...

Страница 26: ...equate or faulty flow switch DEFROST WHITE OFF WATER FLOW GREEN OFF MAINS RED ON First check water flow then FAULT AMBER OFF Check unit control fuse on single phase machine DEFROST WHITE OFF Check MCB...

Страница 27: ...rush Greasy debris can be removed with a mild chemical cleaner and pressure washer Also check that the heat pump is installed in a free space that will not allow exhausted cold air to re circulate bac...

Страница 28: ...on located at the base of this contactor See manual for exact position of contactor 2 Water leaks A swimming pool heat pump produces condensed water that would normally be discharges into a drain Cond...

Страница 29: ...SOR NOMINAL POWER CONSUMED kWhr 1 8 2 14 2 6 3 8 L R A 1 ph N A 66 63 100 115 R L A 1 ph N A 11 4 14 17 25 SOFT START AMPS 1 ph N A 18 18 35 25 L R A 3 ph N A 32 30 48 48 R L A 3 ph N A 4 4 7 7 3 10 S...

Страница 30: ...MIN SUPPLY CAPACITY Max F L A 3 ph N amps 6 0 6 2 8 0 13 0 MAX SUPPLY FUSE 1 ph N amps 20 0 25 0 30 0 42 0 MAX SUPPLY FUSE 3 ph N amps 10 0 10 0 15 0 18 0 WATER FLOWS ETC POOL WATER FLOW RATE litres...

Страница 31: ...nstallation Manual PPT8 12 16 22L LY R R Pro Pac 8 D562755 320 50 DIA 528 401 50 PPT8 WATER IN OUT 1 BSPM CONDENSATE DOMESTIC WASTE 1049 720 363 525 168 50 468 662 193 50 1107 AIR ON AIR OFF 526 593 1...

Страница 32: ...171 Installation Manual PPT8 12 16 22L LY Page 32 R 526 593 129 190 500 245 149 50 206 WATER IN WATER OUT CONDENSATE MAINS IN 206 R Pro Pac 12 D562755 448 50 401 50 528 PPT12 WATER IN OUT 1 BSPM COND...

Страница 33: ...0 1621 857 171 Installation Manual PPT8 12 16 22L LY R PPT16 WATER IN OUT 1 BSPM CONDENSATE DOMESTIC WASTE WATER IN WATER OUT CONDENSATE MAINS IN 129 222 165 602 289 227 147 565 R D562757 Iss 1 Pro P...

Страница 34: ...1 Installation Manual PPT8 12 16 22L LY Page 34 R PPT22 WATER IN OUT 1 BSPM CONDENSATE DOMESTIC WASTE AIR OFF AIR ON 528 402 498 5 Pro Pac 22 R D562758 Iss 1 WATER IN WATER OUT CONDENSATE MAINS IN 602...

Страница 35: ...sure water circulation pump is switched off 4 Drain water from heat pump by a drain valve if fitted b disconnecting pipework to and from heat pump 5 Flush through water circuit in heat pump by using C...

Страница 36: ...pump Replace panel 3 Remove plastic covers on water connections and reconnect water piping or close drain valve 4 Start up water circulating pump and leave running for at least 1 4 hour to establish...

Страница 37: ...o do so by Calorex Heat Pumps Ltd 4 The air flow to and from the machine is outside the specified limits 5 The water flow through the machine is outside the specified limits 6 The water pH level and o...

Страница 38: ...38 R 14 0 Contacting Calorex Email service calorex com Website http www calorex com Tel 44 0 1621 857171 or 44 0 1621 856611 Please give MODEL NUMBER and SERIAL NUMBER of your heat pump when making te...

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