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Caloo Ltd

www.caloo.co.uk | [email protected]

MAINTENANCE

Model No.: all type

11.

 

MAINTENANCE

 - 

to be carried out in conjunction with Caloo inspection and maintenance instructions.

11.1 ROUTINE VISUAL INSPECTION

Frequency of inspection: once a week.

For outdoor fitness unit installed in areas with intensive use, as well as in areas exposed to 

frequent damage caused by vandalism, daily inspections are preferred.

■Dial

Turn the dial clockwise or anticlockwise and check if the workout difficulty is changed.

■Bolts and Screws

Over time some bolts may become loose through constant or heavy use, resulting in loose and

 

unstable structures. This can cause dangerous pinch, crush or shear points, and it is therefore

 

very important to check all nuts, bolts and screws periodically.

■Nut Cap, Bolt and Aluminium Pedal Inspection

Nut caps are used throughout 

Caloo Ltd

 fitness units to cover bolts heads and potentially 

sharp

 

bolt threads, except for the anti-theft screws which have a half round head. 

1. When you check the nut cap covering a bolt, try to rotate the cap. If it rotates, the bolt needs

to be tightened.

2. To access the bolt, you need to remove the nut cap top: tap gently a screwdriver through the

cap top and pry it loose.

3. Tighten the bolt until the nut cap base is unable to rotate, or until the item is tight against its

support. Be careful not to over-tighten the bolt.

4. Replace the nut cap, bolts and Aluminium pedals if any corrosion is spotted.

■Plastic and Rubber Parts

Check and replace if necessary:

-Pipe caps, nut cap tops

-Rubber handle grips, pedals, seats

-Instruction panel

■Coating

Check for cracks or open areas in the painted coating, and seal with repair paint.

■Cleaning

Clean soiled areas on the fitness unit with soap and water. Pay particular attention to units

installed in areas with high level of salt spray.

11.2 OPERATIONAL INSPECTION

Frequency of inspection: once a quarter.

For outdoor fitness unit installed in areas with intensive use, as well as in areas exposed to 

frequent damage caused by vandalism, monthly inspections are preferred.

1. Remove anything tied or added to the fitness unit, e.g. ropes, clothing, stickers etc.

2. Check the fitness unit for missing, loose or broken components.

Содержание CV-609

Страница 1: ...est Press Variable Resistance Equipment INSTRUCTION MANUAL Caloo Ltd CALOO LTD Unit 9A Triangle Business Park Wendover Road Stoke Mandeville Buckinghamshire HP22 5BL www caloo co uk 01296 614448 info caloo co uk ...

Страница 2: ...mptoms stop your workout immediately and consult your physician 4 Maximum allowed weight of a user is 150 kg Maximum allowed number of user is one person Other user is prohibited to enter the training zone while the unit is in use Chest Press CV 609 INSTRUCTION 1 Sit on the seat Rest both of your feet on the ground and grip the handles 2 Simulate rowing movement 3 Turn the dial clockwise or anticl...

Страница 3: ...INSTALLATION Model No CV 609 Chest Press Product Size 857 x 822 x 1295 mm Free Height of Fall 517 mm Net Weight 96 6 kg 1 DATA SHEET Caloo Ltd www caloo co uk info caloo co uk ...

Страница 4: ...STALLATION Model No CV 609 Chest Press 2 IMPACT AREA AND TRAINING SPACE Area Size 4336mm x 3822mm 15 m2 Required Surface Any Caloo Ltd www caloo co uk info caloo co uk 1500 1500 1500 R1500 3822 4336 1500 ...

Страница 5: ...Chest Press Caloo Ltd www caloo co uk info caloo co uk 3 FOUNDATION OPTIONS pylon foundation 3 1 MOUNTING AREA HAS NO CONCRETE SURFACE For this type of mounting area a concrete block is needed All dimensions in mm A 260 50 500 600 ...

Страница 6: ...ts into the concrete block 3 Wait for the concrete block to cure completely Recommended curing time 48 hours A Pylon Expansion Bolts 1 Make sure the concrete surface is clean and flat 2 Drill 4 expansion bolt holes with a concrete hammer accoring to above drawing 3 Use a hammer to mount the expansion bolts into the concrete ground A 3 2 MOUNTING AREA HAS CONCRETE SURFACE 180 260 600 600 ...

Страница 7: ...d clean surface 3 Check for cracks or open areas in the painted coating 4 Check the dial on the pylon Turn the dial clockwise or anticlockwise to see if the turning is smooth 5 Check the screws and bolts All the screws and bolts should have been be tightened and covered with caps unless the screws have a half round head 6 Check the plastic pipe caps 7 Check the plastic grips and or pedals 8 Contac...

Страница 8: ... panel 3 Disassemble the side panels from the unit 4 Place the unit onto the mounting surface As shown above 5 Tighten the foundation bolts or the expansion bolts Use a socket set and straight bar to tighten fully Please note a set of grips or adjustable spanner will not tighten fully 6 Assemble the side panels and tighten the Anti theft screws Make sure the checking process has finished before mo...

Страница 9: ... the screws have a half round head 5 Check the plastic pipe caps 6 Check the plastic grips and pedals 6 2 TESTING 1 Make sure all the screws and bolts have been tightened before testing 2 Place both of your feet on the pedals and grip the handles 3 Move the pedals up and down and check if the movement is sooth and consistent 4 Turn the dial clockwise or anticlockwise and check if the workout diffi...

Страница 10: ...oo Ltd www caloo co uk info caloo co uk DIAGRAM Model No CV 609 Chest Press Y Q1 Q2 Q3 G R R R Dial 30A 23V Design is subject to change without notice Bridge Rectifier 160A self excited generator 300W 24V variable resistor ...

Страница 11: ...fo caloo co uk DIAGRAM Model No CV 609 Chest Press 8 EXPLODED VIEW 32 33 34 35 36 37 38 24 48 42 43 46 44 45 41 40 15 14 13 21 53 A 7 8 5 1 6 2 3 4 16 17 18 22 23 24 25 A 21 10 11 12 19 20 27 26 28 29 30 31 52 51 50 54 10 9 55 56 ...

Страница 12: ...11 2 Seat Back 6T 1 SS400 11 3 Seat Front 3T 1 SS400 11 4 Connecting Shackle Plate 3T 30 40 8 SS400 11 5 Sector Cover Plate 1 ZG200 11 6 Rectangular Pipe 50 80 3 170 6 1 Q235 11 7 Rectangular Pipe 50 80 3 108 6 1 Q235 12 Anti Theft Bolt M10 20 8 304 13 Seat 330 340 1 ABS 14 Seat Back 330 340 1 ABS 15 Seat Mounting Plate 4T 324 294 2 SS400 16 Switch 1 17 Screw M4 10 5 18 Dial 1 1050 19 Spacing Rubb...

Страница 13: ...p 6 PE 38 6902 Bearing 6902 2 39 6204 Bearing 6204 6 40 6204 Unilateral Bearing 6204 1 42 Synchronous Belt Wheel Large 1 Q235 43 Synchronous Belt Wheel Small 1 Q235 44 Bolt M5 100 4 45 Generator Mounting Plate 1 45 1 Mounting Plate 6T 473 144 1 SS400 45 2 Mounting Shaft Φ20 78 5 45 46 Generator 1 47 Small Synchronous Belt Wheel Weldment 1 48 Synchronous Belt Wheel Small 1 Q235 50 Generator Mountin...

Страница 14: ...k the nut cap covering a bolt try to rotate the cap If it rotates the bolt needs to be tightened 2 To access the bolt you need to remove the nut cap top tap gently a screwdriver through the cap top and pry it loose 3 Tighten the bolt until the nut cap base is unable to rotate or until the item is tight against its support Be careful not to over tighten the bolt 4 Replace the nut cap bolts and Alum...

Страница 15: ... or replace the anchorage to remove the unit Open the side panels to check the foundation 8 Clean soiled areas on the fitness unit with soap and water Pay particular attention to stations installed in areas with high levels of salt spray 9 Check the dial on the pylon Turn the dial clockwise or anticlockwise to see if the turning is smooth 11 3 ANNUAL INSPECTION Frequency of inspection once a year ...

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