Calmer BT Chopper Upgrade Kit Скачать руководство пользователя страница 9 | Manualshive

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Calmer BT Chopper Upgrade Kit Скачать руководство пользователя страница 9

(309) 629-9000 8

STEP 4

Installing Calmer BT Chopper

®

Stalk Rolls

DANGER: BT Choppers

®

are extremely sharp! Make sure that you are wearing

the gloves provided with your order and that you handle the stalk rolls with
extreme care!

CAUTION: Stalk rolls may fall off during assembly. Follow the outlined
procedure below and stay out from underneath the unbolted/unsupported stalk
roll shells at all times! DO NOT TRY AND CATCH A FALLING STALK ROLL SHELL!

NOTICE: Corn head angle must be adjusted to 23-25 degrees in standing corn
and 20 degrees in down/lodged corn for maximum performance and to avoid
excessive wear on components! Failure to do so will void warranty!

Notice: The shells are designed to be installed so the seams of both rolls are both horizontal or
both vertical, depending on the rotation of the rolls. Stalk rolls are improperly installed if one is
horizontal and one is vertical.

Rolls are marked on the left (L) and right (R) spirals and must be installed
as a set, from the same box, as packaged from Calmer Corn Heads.

Important: Stalk rolls are to be installed from your perspective while
sitting in the combine cab, looking at the corn head.

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Содержание BT Chopper Upgrade Kit

Страница 1: ...NEW HOLLAND 98D SERIES CORN HEADS www CalmerCornHeads com Weekdays 8 5 p m Office 309 629 9000 After Hours Weekends Marion s Cell 309 368 1182 Trademarks are not owned by affiliated with or under lic...

Страница 2: ...ng Stalk Rolls 7 Step 4 Installing Calmer BT Chopper Stalk Rolls 8 Step 5 Installing Adjusting Calmer Stripper Plates 11 Step 6 Installing 7 Tooth Drive and 9 Tooth Idler 12 Sprockets and Gathering Ch...

Страница 3: ...equirements please contact us at any time The intent of this manual is to provide guidelines to cover general use and to assist in avoiding ac cidents and injuries There may be times when circumstance...

Страница 4: ...esult in minor or moderate injury NOTICE is used to address safety practices not related to personal safety This equipment is dangerous to children and persons unfamiliar with its operation The operat...

Страница 5: ...d Upgrade Kit C D A B E F 309 629 9000 4 2 LOWER IDLER SPRING WASHERS 20 3 8 x 1 3 4 16 SOCKET HEAD CAP SCREWS 4 1 2 x 1 1 2 ROLL PINS 1 TRANSITION PLATE 2 CUT RESISTANT GLOVES 6 STAINLESS STEEL WASHE...

Страница 6: ...ise and secure or remove the corn head dividers and hoods 3 Remove chain guides 4 Remove idler blocks 5 Remove stripper plates 6 Remove stripper transition plate at gear box 7 Remove all weed knives 8...

Страница 7: ...4 Install new coupler 5 Install roll pins to attach drive coupler to stalk roll shaft 6 Perform spiral modification see page 7 7 DO NOT install BT Choppers Stalk Rolls at this time 8 Install stalk ro...

Страница 8: ...opper s open window design modify the spiral by removing 2 short sections of the helicoid on each stalk roll This step is strongly suggested 2 Clean stalk roll shafts All material between the old blad...

Страница 9: ...be adjusted to 23 25 degrees in standing corn and 20 degrees in down lodged corn for maximum performance and to avoid excessive wear on components Failure to do so will void warranty Notice The shell...

Страница 10: ...1 2 socket head cap screws then apply lock tight medium strength thread locker 5 From the bottom side of the corn head install the right shell See image C Ensure both shells are aligned and using a 1...

Страница 11: ...hown Tightening order 1A 1B 2A 2B 3A 3B 4A 4B 5A 5B Weed knives for 30 corn heads can be set to 1 8 clearance NOTICE To achieve 1 8 clearance you may need to trim the rear tab of the weed knives close...

Страница 12: ...ting your Calmer Hydraulic Stripper Plates Position stripper plates so the center gap between the edge of the stripper plates is located over the center of the stripping tunnel For Hydraulic Plates On...

Страница 13: ...e fixed by removing the idler bolt and adding a second washer enclosed at thebottom of the pipe spacer which is identical to the washer at the top of the pipe spacer See photo below Apply anti seize o...

Страница 14: ...ket 7 Place 1 stainless steel washer provided on 8 Reinstall 5 8 lock washer and nut some the plow bolt on top of the idler sprocket heads have regular 5 8 washer and a lock nut and torque to 100 ft l...

Страница 15: ...hain paddles are available for purchase from Calmer Corn Heads 13 Reinstall bolt and washer into top of gathering shaft to secure 7 tooth sprocket 14 Tighten the gathering chain tightener until there...

Страница 16: ...ead Angle A properly adjusted corn head angle is critical to its performance For optimum performance and to retain Calmer s warranty on parts the corn head angle MUST be set between 23 25 degrees in s...

Страница 17: ...r house chain ultimately reducing ear toss Note Adding half and or full links to lengthen the feeder house chain will move it closer to the auger Cross Auger Flighting Cross auger should be vertically...

Страница 18: ...t for calibrating corn head speeds 1 Install and hammer the two provided carriage bolts into each paddle ensuring the bolt shoulders are seated in the paddles Repeat for remaining paddles and bolts wh...

Страница 19: ...______________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ __...

Страница 20: ...e part If the Calmer part does not work in a manner that you expected we prom ise that we will work with you to adjust settings and to see if we can obtain satisfactory performance In the end if the C...

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