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21

Calix ODC-120 Installation Guide

Proprietary Information: Not for use or disclosure except by written agreement with Calix.

© 2005 Calix. All Rights Reserved. 

If the cabinet is level, then you do not need to continue with this procedure.

If the cabinet is not level, proceed to Step 2.

Step 2:

Open the cabinet doors. (See Section 3., "Opening And Closing The Cabinet 
Doors," Page 5.)

Step 3:

Retrieve the shim kit shipped in the cabinet’s battery compartment. (The kit 
contains brackets and shims to level and align the cabinet.) Set the shim kit safely 
aside.

Step 4:

Use a socket wrench to remove the bolts and washers that anchor the cabinet to the 
foundation pad. Set the bolts and washers safely aside.

Step 5:

Close and secure all cabinet doors. (See Section 3., "Opening And Closing The 
Cabinet Doors," Page 5.)

Step 6:

On a side of the cabinet that you wish to raise, attache the alignment bracket from 
the shim kit to the insert on the cabinet base (as shown in Fig. 21).

Step 7:

Place a shim beneath the alignment bracket and insert the adjustment bolt. See 
Fig. 22.

Step 8:

Turn the adjustment bolt on the alignment bracket to raise the cabinet base until the 
cabinet is level. See Fig. 23.

Step 9:

Stack shims next to the cabinet to determine how many shims you will need to place 
between the cabinet base and the rubber pad gasket to level the cabinet. See Fig. 23.

shim

Fig. 21 :  Attaching the Alignment Bracket

Fig. 22 :  Inserting the Cinch Bolt

shim for the

adjustment bolt

turn the adjustment bolt

clockwise to raise the cabinet

shims that
will level
the cabinet

shims

Fig. 23 :  Raising the Cabinet

Fig. 24 :  Inserting Shims

Содержание ODC-120

Страница 1: ...Calix ODC 120 Installation Guide June 2005 220 00050 Rev 12...

Страница 2: ...Systems North America Inc is prohibited This document is the property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson N...

Страница 3: ...NSIDERATIONS 7 4 1 Site Selection 7 4 2 Concrete Foundation Pad 7 4 3 Form Preparation 9 4 4 Unpacking the Cabinet 14 4 5 Preparing the Cabinet 15 4 6 Lifting the Cabinet 17 4 7 Placing the Cabinet on...

Страница 4: ......

Страница 5: ...plice Chamber Lower View 17 Fig 16 Slings Inserted in Eye Bolts 19 Fig 17 Front Access Panel 19 Fig 18 Pallet Mounting Bracket 19 Fig 19 Lowering Cabinet 20 Fig 20 Anchor Bolt 20 Fig 21 Attaching the...

Страница 6: ......

Страница 7: ...used in performing procedures not specifically described in this document Note The information contained in this practice is subject to change without notice and may not be suitable for all applicatio...

Страница 8: ...ry modules 2 2 3 The cabinet has four lifting eyes at the top that allow the enclosure to be lifted into mounting position using lifting equipment 2 3 Standards Compliance 2 3 1 The MESA 6 NxT Calix O...

Страница 9: ...20 has double front and rear environmentally sealed doors to access the main chamber and two environmentally sealed doors on the end chambers All doors are equipped with a locking mechanism requiring...

Страница 10: ...the cabinet chassis to the Master Ground Bar MGB 2 5 4 Environmental Control The cabinet is equipped with a heat exchanger climate control system The cabinet contains two heat exchangers each capable...

Страница 11: ...rcuit breaker for the convenience outlet and one 15A 120Vac circuit breaker provided for the battery heater pad 3 OPENING AND CLOSING THE CABINET DOORS 3 0 1 Purpose This section describes the locking...

Страница 12: ...or closed lower the door latch into the lock bed Lock the door See Fig 4 3 1 Resetting The MESA Intrusion Alarm 3 1 1 Purpose This section describes the intrusion alarm function of the MESA cabinets a...

Страница 13: ...06 68 cm away from any obstruction fence hedge etc If an area is subject to frost choose a site free of heaving Do not place the cabinet in ditches or areas subject flooding Always locate the MESA cab...

Страница 14: ...ete without a power transfer pedestal Power transfer pedestals may be mounted to the same pad as the MESA 6 NxT Calix ODC 120 cabinet mounted to a separate pad or mounted to a pole Install the power t...

Страница 15: ...ectrical conduit will rise into the MESA 6 NxT Calix ODC 120 cabinet Fig 10 Excavate the trenches to a depth of 30 inches 76 2 cm for a standard installation and 60 inches 152 4 cm for areas where the...

Страница 16: ...120 Installation Guide Proprietary Information Not for use or disclosure except by written agreement with Calix 2005 Calix All Rights Reserved Fig 9 Cabinet Mounting Template with Power Transfer Swit...

Страница 17: ...ESA 6 NxT Calix ODC 120 template Fig 10 on the ground placing it over the conduits Slip the conduits into the template holes to position them Back fill and tamp the trench to hold the conduit firmly i...

Страница 18: ...he stakes so the top of the mounting plates are flush 0 1 4 inch Check the template to be sure both diagonal measurements between the anchor bolts are equal nominal 97 7 32 or 246 94 cm Be sure the 1...

Страница 19: ...asurement between the anchor bolts is equal Note The cabinet must clear the finished concrete surface so that the base panel below the cabinet end chamber can be removed 4 3 13 The conduit should exte...

Страница 20: ...ncrete used and or local practices 4 4 Unpacking the Cabinet 4 4 1 MESA 6 NxT Calix ODC 120 cabinets are shipped on wooden pallets with plastic covering and corrugated cardboard to protect the cabinet...

Страница 21: ...Remove the end chamber cover Remove the rubber gasket Place the gasket into position on the foundation pad so that the gasket will lie underneath the bottom of the cabinet when it is placed 4 5 4 Clos...

Страница 22: ...ront half of the front split cable sleeve plate by removing the hex head bolts Pull the base plate toward you to remove it Fig 13 4 5 9 Separate the front half of the rear split cable sleeves by remov...

Страница 23: ...equipment for lifting and setting the cabinet Operators should not suspend loads over people nor should any person work stand or pass under a suspended load All persons working with crane equipment s...

Страница 24: ...ft 22 8 m long to be used as a tag line WARNING IF THE CABINET FALLS DURING LIFTING THERE IS RISK OF SERIOUS INJURY OR DEATH TAKE THE FOLLOWING SAFETY PRECAUTIONS Before lifting the cabinet block off...

Страница 25: ...securing the cabinet to the pallet Fig 18 Dispose of the lag bolts according to local practices Reserve the square flat and lock washers for use in pad mounting the cabinet Note When cables are insta...

Страница 26: ...hen the cabinet is aligned properly on the rubber pad reinstall the eight anchor bolts from the concrete pad the eight large square mounting washers and round flat washers supplied with the cabinet Ti...

Страница 27: ...5 Close and secure all cabinet doors See Section 3 Opening And Closing The Cabinet Doors Page 5 Step 6 On a side of the cabinet that you wish to raise attache the alignment bracket from the shim kit t...

Страница 28: ...o local practices 5 CABLE INSTALLATION Note Maximum outside plant cable outer diameter O D is 3 in 7 62 cm ALERT Be careful to maintain all cable manufacturer recommended minimum bend radius require m...

Страница 29: ...er hose clamps Step 10 Install any remaining cables in the front split cable sleeves Install the front split cable sleeve plate removed previously Slide nozzles up over the two front split cable sleev...

Страница 30: ...r information about codes or restrictions for your installation 6 1 1 Each MESA 6 NxT Calix ODC 120 cabinet will accept a separately protected 120 240 VAC single phase 60 Hz circuit with a maximum 60A...

Страница 31: ...em and the cabinet ground system splice compartment ground bar and only this bonding wire shall be routed through the hole located in the center of the splice compartment with a wide sweep to the grou...

Страница 32: ...re tinned copper wire shall be installed from the MGB to the ground ring Only bonding insulated conductors are allowed to loop inside the cabinet All others must route to the ground system or in condu...

Страница 33: ...r temperature Torque wrench with sockets Set of SAE box wrenches or adjustable wrench Screwdriver insulated GC Electronics type 8728A or equivalent Screwdriver small flat bladed Pliers wide nosed 6 3...

Страница 34: ...p 12 Set circuit breakers to OFF 7 DC POWER DANGER ELECTRICAL AND EXPLOSION HAZARD Under certain conditions batteries can be a lethal source of electric power Use extreme care when handling the batter...

Страница 35: ...el 7 0 5 A battery disconnect panel for strings 1 3 and 5 is located in the battery chamber on side 1 A separate battery disconnect panel for strings 2 4 and 6 is located in the battery chamber on sid...

Страница 36: ...brade these surfaces to remove any surface oxidation ALERT Do not use a wire brush be especially careful not to break through any lead plating Step 7 Use a soft water moistened cloth to clean each bat...

Страница 37: ...the batteries have been turned up Step 16 Push the battery drawer fully into place in the cabinet Step 17 Repeat Step 3 through Step 16 for all remaining batteries to be installed Step 18 If all work...

Страница 38: ...r splicing facilities The right hand chamber houses all fiber splicing and the chamber on the left houses all copper splicing The inner wall of the splice compartments contain a stationary pegboard st...

Страница 39: ...later replacement Step 2 If compressed air is available use it to blow off dust and dirt from the filter screen Step 3 Prepare a solution of warm water and mild detergent DO NOT USE SOLVENTS Gently sc...

Страница 40: ...34 Lift the top cap and set it aside for later reattachment Step 3 Remove the six bolts from the interior fan mounting plate Fig 35 Set the hardware aside for reuse later Note extra screws are suppli...

Страница 41: ...under the frame of the top cap Ensure the power plug or cable does not interfere with fan operation Step 8 Secure the top cap using the hardware set aside in Step 2 CAUTION Tighten all bolts to 25 in...

Страница 42: ...ep 3 Using 216 type tool remove the four bolts from the corners of the fan access cover and slide the Hx assembly out as shown in Fig 38 Step 4 Using the 216 type tool remove the four bolts holding th...

Страница 43: ...t Step 12 When all work is complete apply power to the fans and verify fan operation and that there are no fan failures 10 3 Accessories and Replacement Parts 10 3 4 Contact Emerson Network Power cust...

Страница 44: ......

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