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Calf-Star Milk Jug

3

C

ontents

1. Introduction .............................................................................................................4

 

 1.1  Introduction .......................................................................................................................... 4

2. Component Identification

 ......................................................................................5

3. Safety

 .......................................................................................................................6

   3.1  Safety Alert Symbol And Signal Words

 ............................................................................. 6

   3.2  Installation Hazards

 ............................................................................................................. 6

   3.3  Operational Hazards

 ............................................................................................................ 6

     3.3.1  Prepare For Emergencies

 ........................................................................................... 7

   3.4  Maintenance Hazards

 .......................................................................................................... 7

   3.5  Pressurized Air Hazards

 ...................................................................................................... 7

   3.6  Hazards From Modifying Equipment

 .................................................................................. 7

4. Installation

...............................................................................................................8

   4.1  Position Machine

.................................................................................................................. 8

   4.2  Water Connections

 .............................................................................................................. 8

   4.3  Electrical Connections

 ........................................................................................................ 8

   4.4  Detergent Pump Connection

 ............................................................................................... 8

   4.5  Programming

 ........................................................................................................................ 9

     4.5.1  Change Cooling Set Point

 ........................................................................................... 9

 

5. Operation

...............................................................................................................10

   5.1  Pre-Operation Check List

 .................................................................................................. 10

   5.2  Cooling

 ................................................................................................................................ 10

   5.3  Setting Detergent Pump

 .................................................................................................... 10

   5.4  Check Amount Of Detergent Being Dispensed

 ............................................................... 11

   5.5  Wash Cycle

 ......................................................................................................................... 12

6. Schematics

............................................................................................................13

Содержание Milk Jug

Страница 1: ...Calf Star Milk Jug 1 Calf Star 4324 N County Road P New Franken WI 54229 Phone 920 866 2485 Email info calfstar com Website www calfstar com JUne 2015 ...

Страница 2: ...Calf Star Milk Jug 2 ...

Страница 3: ...aintenance Hazards 7 3 5 Pressurized Air Hazards 7 3 6 Hazards From Modifying Equipment 7 4 Installation 8 4 1 Position Machine 8 4 2 Water Connections 8 4 3 Electrical Connections 8 4 4 Detergent Pump Connection 8 4 5 Programming 9 4 5 1 Change Cooling Set Point 9 5 Operation 10 5 1 Pre Operation Check List 10 5 2 Cooling 10 5 3 Setting Detergent Pump 10 5 4 Check Amount Of Detergent Being Dispen...

Страница 4: ...of the equipment outside of the intended use or without written approval from Calf Star is not covered by our performance guarantee nor will damages caused be covered by our warranty Calf Star cannot be held liable for consequential damages including but not limited to loss of production personal injury or property loss Installation setup operation maintenance and repairs must be performed by qual...

Страница 5: ...emical Pump Dimensions MJ50 34 in 864 mm Long 34 in 864 mm Deep MJ100 61 in 1549 mm High 34 in 864 mm Long 34 in 864 mm Deep MJ200 83 in 2108 mm High 34 in 864 mm Long 34 in 864 mm Deep 2 Component IdentIfICatIon CALF FEEDING SOLUTIONS CALF STAR Custom made for your farming needs A B D C Rear Of Milk Jug ...

Страница 6: ...t be performed by qualified technicians Installation must conform to all national local and provincial codes and standards WARNING Prevent serious injury or death Use adequate lifting devices to raise move and install machine 3 3 operatIonal Hazards WARNING Safely operate equipment Allow only properly trained and qualified personnel to operate this equipment Carefully read all safety messages in t...

Страница 7: ...rotective equipment appropriate for the job Follow company stated safety procedures and policies Always use Calf Star replacement parts 3 5 pressurIzed aIr Hazards Compressed air can cause serious injury or death WARNING Do not use compressed air for any other purpose than that for which it is provided Never direct a stream of compressed air towards your body or the body of another person Before u...

Страница 8: ...tic calf feeder 4 2 Water ConneCtIons Note Water supply must deliver a minimum of 30 psi 207 kPa and 5 gpm 19 lpm of water Connect hot water supply to water inlet A Connect cold water supply to water inlet B A B 4 3 eleCtrICal ConneCtIons WARNING Prevent serious injury or death Electrical installation must be performed by qualified technicians Installation must conform to all national local and pr...

Страница 9: ... 2 Touch Setup 3 Touch Cool Setup 4 Touch Setpoint 5 A keypad will popup Type number and press return arrow to enter value 6 Touch Main Page to return to main page 7 To turn on cooling while on main page touch Cool then Off On Compressor has a 30 second delay before starting If wash switch is on cooling will not turn on ...

Страница 10: ...armer than 60 70 F will result in a slower cooling process Close shutoff butterfly valve on bottom of tank Fill Milk Jug with tempered milk Touch Off On button Go to Cooling Menu Once milk level rises above safety float the cooling will start The agitator will also start at this time Once milk cools to desired set point cooling will turn off until the temperature rises above re cool threshold Duri...

Страница 11: ...detergent It is recommended that this procedure be performed by a trained professional 1 Touch Prime Detergent Pump button to make sure detergent pump is primed 2 Remove detergent line from output side of detergent dispense pump Be sure to wear proper protection 3 Hold a cup under the detergent out 4 Go to Detergent Calibration page Touch Start Detergent Calibrate Cycle Measure amount of chemical ...

Страница 12: ...d water rinse to flush tank and cool it down prior to filling of milk Display will indicate phase of wash cycle time of phase what is currently on cold hot agitator etc 4 Wash cycle times can be changed in factory setup menu Factory service code is service22 5 Use an acid based detergent one step for washing 6 After each of the three cycles above water will be automatically diverted down the wash ...

Страница 13: ...UL CONTROL 230VAC 1PH SCHEMATIC CALF STAR NONE CS201501 001 ATJ L1 T1 L2 T2 INCOMING POWER 230VAC 1Ø 15A MAX DS1 16A MAIN DISCONNECT FSLB16 1L1 1L2 TB1 1AWG BLK 1AWG BLK L3 TB1 TB1 1AWG BLK 1AWG BLK L1 L2 L1 L2 EX9C12D11B CON1 L1 T1 L3 T3 3L1 2L3 EX9SN25A14A MMS1 L1 L2 L3 T1 T2 T3 3L1 2L3 1L1 1L2 2L2 MTR1 3 4HP COMPRESSOR 9 1A 230VAC 14AWG BLK 14AWG BLK 2L2 14AWG BLK TB1 48 31 7 024 0500 R2 11 14 ...

Страница 14: ...8AWG BLU 3 GND 18AWG GRN YEL PS2 PS1 I2 18AWG BLU TB2 TB2 TB2 11 I4 10 I5 AI5 TB2 9 I6 AI6 20AWG BLK TB2 TB2 18AWG RED TB2 0VDC 24VDC TB2 TB2 24VDC 24VDC 8 I7 7 I8 6 I9 5 I10 4 I11 TB2 SH ANALOG IN CABLE 3C 20GA SHIELDED R2 48 31 7 024 0050 A1 A2 O0 O0 18AWG BLU 0VDC 18AWG WHT BLU DETERGENT PUMP CONTROL O1 7 R3 48 31 7 024 0050 A1 A2 O1 O1 18AWG BLU 0VDC 18AWG WHT BLU AGITATOR MOTOR CONTROL O2 8 R...

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