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2008 G4 Grill Owner’s Manual 

Page 5

LTR20081050, Rev. B

Installation / Assembly

Cylinder Specification

Any LP gas supply cylinder used with this grill must be:

Constructed  and  marked  in  accordance  with  the 

• 

Specifications for LP-Gas Cylinders

 of the U.S. De-

partment of Transportation or the National Standard 

of  Canada, 

CAN/CSA-B339,  Cylinders,  Spheres 

and Tubes for Transportation of Dangerous Goods; 

and Commission

, as applicable.

Approximately 12 inches in diameter and 18 inches 

• 

high.

The maximum fuel capacity is 20 lbs. of propane, or 5 

gallons.    Full  cylinder  weight  should  be  approximately 

38 lbs. (43.7 lbs. nominal water capacity.) Never fill the 

cylinder beyond 80% full.

Place the dust cap on the cylinder valve outlet whenever 

the cylinder is not in use. Only install the type of dust 

cap on the cylinder valve outlet that is provided with the 

cylinder valve. Other types of caps or plugs may result 

in leakage of propane.

LP Gas Hook Up

An enclosure for an LP gas cylinder shall be vented by 

openings at the level of the cylinder valve and at floor 

level. The effectiveness of the openings for purposes of 

ventilation shall be determined with the LP-gas supply 

cylinder in place.  This shall be accomplished in one of 

the following manners:

One  side  of  the  enclosure  shall  be  completely 

1. 

open.
Enclosures that have four sides, complete with a top 

2. 

and bottom:

At  least  two  ventilation  openings  at  cylinder 

a. 

valve  level  shall  be  provided  in  the  sidewall, 

equally  sized,  spaced  at  180º  (3.14  rad),  and 

unobstructed. Each opening shall have a total 

free area of not less than one square inch per 

pound (7.1 cm²/kg) of stored fuel capacity, and 

not less than a total free area of 10 square inch

-

es (64.5 cm²).
Ventilation  openings  shall  be  provided  at  floor 

b. 

level and shall have a total free area of not less 

than  one  square  inch  per  pound  (7.1  cm²/kg) 

of stored fuel capacity and not less than a total 

free area of 10 square inches (64.5cm²).  If ven

-

tilation openings at floor level are in a sidewall, 

there shall be at least two openings.  The bot

-

tom of the openings shall be at floor level and 

the upper edge no more than 5 inches (127 mm) 

above the floor. The openings shall be equally 

sized, spaced at 180º (3.14 rad) and unobstruct

-

ed.

Every opening shall have minimum dimensions 

c. 

so as to permit the entrance of a 1/8 inch (3.2 

mm) diameter rod.

Transporting and Storing LP Gas

Transport  only  one  cylinder  at  a  time.  Ensure  the  cyl

-

inder is secured in an upright position with the control 

valve turned off and the dust cap in place. Store cylin

-

ders outdoors and out of reach of children. Do not store 

cylinders  in  a  building,  garage,  or  any  other  enclosed 

area.

Natural Gas

Requirements

Always  ch

eck  the  rating  plate  to  make  sure  the  gas 

supply you are hooking up to is the gas type the grill is 

manufactured for.

IMPORTANT: Never connect the grill to an unregulated 

gas supply.
The installation of this appliance must conform with lo

-

cal codes or, in the absence of local codes, to the na-

tional fuel gas code, ANSI Z223.1a-1998. Installation in 

Canada must be in accordance with the standard CAN/

CGA-B149.2, Propane Installation Code.
A licensed contractor or local gas company representa

-

tive must perform all natural gas connections.
Ensure that the service supplying the grill is fitted with a 

shut off valve conveniently positioned near the grill and 

giving ease of access.

The grill must be isolated from the gas supply piping sys

-

tem by closing its individual manual shutoff valve during 

any pressure testing of the gas supply piping system at 

test pressures equal to or less than 0.5 psi (3.5 kPa).

The grill and its individual shutoff valve must be discon-

nected  from  the  gas  supply  piping  system  during  any 

pressure testing of that system at test pressure in ex

-

cess of 0.5 psi (3.5 kPa).
Your Cal Flame™ grill for use with natural gas comes 

equipped with its own regulator that MUST NOT be re

-

moved. If, this regulator needs to be replaced use only 

the type specified by Cal Flame™ for this applianc

e.

Connection

Remove the rear panel from the barbecue to gain 

1. 

access to the regulator and gas connection point.
Connect a suitable flex connector to the grill regula

-

2. 

tor.

Содержание G4 2008

Страница 1: ...LTR20081050 Rev B 8 4 08 ...

Страница 2: ...rbecue Island 6 Using Your Grill 7 Grill Controls 7 Basic Grill Operation 7 Lighting the Grill 8 Cleaning and Maintenance 9 Drip Pan 9 Care of Stainless Steel 9 Covering Your Grill 9 After Use Care 9 Appendix 10 Troubleshooting 10 Replacement Cover 11 Removing and Replacing Burners 12 2008 Warranty 13 Location of Serial Number Plate 14 Read all instructions before you operate your grill Save these...

Страница 3: ...plicable To prevent fire and smoke damage remove all pack aging material before operating grill Before you start cooking clean the entire grill thor oughly with hot soapy water This is necessary to remove residual solvents oil and grease used in the manufacturing process The grates should also be thoroughly cleaned in the same manner Operation Do not use grill for oth er than intended use In the e...

Страница 4: ...o not heat any unopened glass or metal container of food on the grill Pressure may build up and cause the container to burst possibly resulting in serious personal injury or damage to the grill Do not reach over your grill or any other surfaces when hot or in use Maintenance and Repair Spiders and other i nsects can nest in the burners of the grill and block the gas and airflow to the burner ports...

Страница 5: ...in a well ventilated area and only on a solid flat foundation e g deck or cement slab If you do not have an updated filler valve on your exist ing propane tank you will need to purchase one at your local hardware store Without it you will not be able to attach your tank to your Cal Flame grill or refill the tank at your local propane refill station Converting Gas Grills IMPORTANT The Cal Flame G4 ...

Страница 6: ... leak is pres ent Stop a leak by tightening the loose joint or by re 5 placing the faulty part with a replacement part rec ommended by the manufacturer Do not attempt to repair the cylinder valve if it is damaged The cylin der must be replaced Turn all control knobs back to the full OFF posi 6 tion If you are unable to stop a leak Turn all control knobs back to the full OFF posi 1 tion Shut off th...

Страница 7: ...dewall there shall be at least two openings The bot tom of the openings shall be at floor level and the upper edge no more than 5 inches 127 mm above the floor The openings shall be equally sized spaced at 180º 3 14 rad and unobstruct ed Every opening shall have minimum dimensions c so as to permit the entrance of a 1 8 inch 3 2 mm diameter rod Transporting and Storing LP Gas Transport only one cy...

Страница 8: ...ul attention to the location of the gas line It should be routed away from sources of heat and should make as few bends as possible Check to see if the gas line connection will be accessible when grill is installed If the gas line connection is not easily accessible when the grill is installed support the grill above counter level and attach the gas line to the grill When the gas connection is mad...

Страница 9: ...ontainers such as cans or jars on grills Explosion may result resulting in injury or death Never put combustible material such as paper cloth or flammable liquids on your grill at any time Do not use grill or any area around grill to store flammable materials Grill Controls The controls shown below are for the Cal Flame G4 grill Familiarize yourself with these controls before us ing your Cal Flame...

Страница 10: ...ockwise 3 past the light position to HIGH You will hear a loud click as the electronic lighter produces a spark Listen for the sound of the gas igniting If the burner 4 does not light on the first try repeat immediately If the burner does not light after three attempts turn 5 the control knobs to the OFF position Wait five min utes until the gas clears before attempting to light it again Repeat th...

Страница 11: ...d the location of the igniters Drip Pan The full width drip pan will collect grease from the main grill area The pan should be cleaned after every use to avoid the possibility of a grease fire Be sure to allow the drip pan to cool prior to cleaning You may clean the drip pan with a solution of warm soapy water Make sure to rinse thoroughly to avoid staining Care of Stainless Steel Do NOT use wire ...

Страница 12: ...s aligned inside the front hole of the burner If there is no spark at all replace the electrode or igniter wire Note Turn off the gas at the source while troubleshooting Problem Burner tube is misaligned over the orifice Solution Reposition the burner tube so that it is properly seated over the orifice Problem Obstruction in the gas line Solution Remove the fuel line from grill Do not smoke or per...

Страница 13: ...per sparking The ignition wire should be connected firmly to the valve ignition device and electrode Replace the ignition wire if it is frayed or cracked With the gas supply closed and all control knobs set to the off position check each position igniter individually for the presence of a spark at the electrode Push each knob in fully and rotate it about 1 4 turn to the left counter clockwise unti...

Страница 14: ... you want to replace Through the access door underneath the grill find 3 the round stud and locking pin that locks the burner you want to remove Carefully remove the locking pin with your fingers 4 Raise the stud from the locking hole and move the 5 burner forward carefully to release it from the igni tion and gas supply valve Take the burner out of the grill and store it in a safe 6 and dry place...

Страница 15: ...arranty repair and or replacement is the sole discretion of LMS and this warranty does not cover costs therein including but not limited to freight removal re installation etc This warranty is non transferable and may not be extended beyond the above mentioned time frames under any circumstances by any LMS representative Warranty Limitations This warranty is void if the barbecue grill has been sub...

Страница 16: ...u may have regarding the warranty coverage on your barbe cue Warranty Limitations The Limited Warranty is void if the grill has been sub ject to negligence alteration misuse abuse repairs by non LMS authorized representatives acts of God and any other cases beyond the control of LMS Examples of common acts invalidating this warranty include but are not limited to Scratches caused by normal use Dam...

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