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Barbecue Owner’s Manual

www.calspas.com

G3000 Island / Sports Bar Canopy

Canopy Wiring

Prior to assembling the bar and the canopy, you must wire the unit. The wiring plan has been designed
with simplicity in mind.  Electrical service for this unit requires a 120V/20 amp circuit breaker  for correct
operation. If there are any questions dealing with the wire code, please refer to Figure 23. Run all wiring
before the final assembly of the barbecue and before the initial assembly of the canopy.

Figure 23. Canopy wiring diagram

The following sections show how each wiring connection is to be made. These connections will be identi-
cal for the top and bottom of the canopy support post. Make sure that after the connections are made, the

While the G3000 Island / Sports Bar Canopy is intended for outdoor use, some precautions must
be taken when using and caring for your new Cal Flame™ equipment. When the equipment is
not being used, or especially in times of inclement weather, it is the owners responsibility to
remove and store the electronic equipment that is listed in this manual. When storing the equip-
ment, it is strongly advised that the equipment be stored in a dry and moisture-free environment.
The electronic equipment that is used with the G3000 Island/Sports Bar is high-end audio and
video equipment, making them extremely susceptible to moisture damage. It is the owner’s
responsibility to ensure that the G3000 Island/Sports Bar be covered with a water-resistant tarp
or plastic sheeting to protect the enclosure.

Any damage incurred from moisture is not covered by the warranty. These preventative care
measures must become a part of the owner’s maintenance routine. In addition, all efforts should
be taken by the owner to keep excessive dirt and foreign debris from settling into the island
enclosure. If these requirements are neglected, all warranties on the audio and video components
will be void. With a little care and maintenance, you can look forward to many trouble-free years
of use.

Page 19

Assembly and Installation

12/17/04

Содержание G-3000 Sports Bar

Страница 1: ...odels operation and or specifications are subject to change without prior notice 5 00 2005 Owner s Manual BARBECUES DROP IN GRILLS ISLANDS CARTS G3000 ISLAND SPORTS BAR manufactured after December 1 2...

Страница 2: ...766 Toll Free 1 800 CAL SPAS Fax 1 909 629 3890 www calspas com Copyright 2004 2005 California Acrylic Industries Inc All rights reserved Duplication without written consent is strictly prohibited Cal...

Страница 3: ...elves 15 Modular Carts 15 Side Burners 16 New Access Doors 17 Griddle and Griddle Storage 18 G3000 Island Sports Bar Canopy 19 Operating Your Barbecue Cal Flame Familiarization 28 Operating the Grill...

Страница 4: ...e 45 Cleaning and Maintenance Cleaning Instructions 47 Care of Stainless Steel Carts Grills 52 Covering Your Stainless Steel Cart 52 After Use Care 52 Appendix Troubleshooting Procedures 53 Parts List...

Страница 5: ...rflow to the burner ports This creates a dangerous condition that can result in a fire from behind the valve panel Inspect and clean the burners periodically and follow the guidelines in the Cleaning...

Страница 6: ...the flame This can scorch utensils and hamper cleanup Excessive flames on large stainless steel pots can result in permanent discoloration For best results we recommend commercial quality aluminum pa...

Страница 7: ...ded 110V outlet with a dedicated 15A GFCI breaker Do not use an extension cord to supply power to your Cal Flame Island grill or cart Such use may result in fire electrical shock or other personal inj...

Страница 8: ...BECUE Islands grills and stainless steel carts in well ventilated areas and only on solid flat foundations e g cement slab or deck Do NOT place barbecue islands outdoor kitchens or stainless steel car...

Страница 9: ...onvection Grill 30 3 4 22 1 2 9 1 4 BARBECUE875 5 Burner Grill 38 1 4 22 1 2 9 1 4 BARBECUE875C 5 Burner Convection Grill 38 1 4 22 1 2 9 1 4 BARBECUE870 Charcoal Grill 30 3 4 22 1 2 9 1 4 BARBECUE898...

Страница 10: ...17 3 4 3 1 2 Drop In Sink 14 14 12 Drop In Food Warmer 12 22 7 3 4 Figure 3 Model Hardware Cutout Dimension Width In Depth In Height In Propane Tank Access Door 14 1 2 16 1 4 20 1 4 Single Access Doo...

Страница 11: ...ave an updated filler valve on your existing propane tank you will need to pur chase one at your local hardware store as you will not be allowed to refill the tank at any filling station LP Gas Hook U...

Страница 12: ...ight should be approximately 38 lbs 43 7 lbs nominal water capacity Always use the cylinder dust cap on the cylinder valve outlet during transport and when the cylinder is not connected to the grill T...

Страница 13: ...bottom drip pan and check the serial number label on the left Either LP or NG will be marked on the operating tab indicating the proper operating fuel Attempting to convert Cal Flame grills from one...

Страница 14: ...r natural gas line connect to the grill wait until the burners cool down 2 Open the hood remove the grate and flame tamer on top of the brass burner you want to replace Fig ure 6 3 Through the access...

Страница 15: ...install the locking pin Make sure the locking pin is secured correctly 10 Repeat steps 2 through 9 if you want to replace other burners Figure 9 11 Put back the grate you just removed You don t need...

Страница 16: ...olts as shown Figure 13 Tighten the bolts all the way using a 9 16 wrench Figure 12 Figure 13 6 Prepare and fill the gap or seam line with speed set Figure 14 7 Using your fingertips push and flatten...

Страница 17: ...not level use shims to level out the island sections This needs to be done before you place the bolts 3 Connect the speakers lights and main power cables before sliding the sections together 4 Insert...

Страница 18: ...mixture well with the next tint color and compare it with the color of the granite top 8 If the colors do not match add a tiny amount of tint color one at a time and mix it until you match the color...

Страница 19: ...corner connection modular and end shelf modular Individual modular cart comes in a carton box pre assembled Customers are required to piece together the individual modular using the hardware supplied...

Страница 20: ...heck for gas leaks using soap water solution Figure 20 Side burner installation BARBECUE GASLINE C B A B C A Connect the last open line to the side burner Use gas rated tape seal on all connections Th...

Страница 21: ...3 Attach doors to frame 4 Adjust doors as follows a For height adjustment loosen the two screws attached to each mounting plate b Snap off hinge and secure mounting plate with 6 X 1 flat phillips scre...

Страница 22: ...on your barbecue island as shown in Figure3 Align the enclosure as shown opening facing out Make sure the enclosure is aligned horizontally Tighten the mounting screws on both side of the enclosure to...

Страница 23: ...ed or especially in times of inclement weather it is the owners responsibility to remove and store the electronic equipment that is listed in this manual When storing the equip ment it is strongly adv...

Страница 24: ...3 position male connector has 3 metal prongs at the end of it These prongs fit into the female receptacle of the other connector Match up the 3 position wire female with the 3 position wire male and...

Страница 25: ...TRONGLY RECOMMEND THAT YOU HAVE SOMEONE HELP YOU 1 Carefully rotate the canopy upright and place it as close as possible to the canopy mounting holes 2 Finish connecting all the wires When complete st...

Страница 26: ...t don t over tighten Figure 27A 2 After mounting the awning bracket remove the awning from the box Tilt the awning at a 45 angle and hang the awning onto the awning bracket Figure 27B 3 After making s...

Страница 27: ...on the frame to secure the screen to the metal frame 2 Attach screen to top metal frame using nuts and bolts 3 Center and attach the TV box to the screen with the TV facing the barbecue grill Figure...

Страница 28: ...hrough the connector one by one Figure 32 9 Attach and secure the connector to the black flex Figure 33 Figure 32 Figure 33 10 Insert all connection cables through the hole drilled on the post Figure...

Страница 29: ...o each other by matching colors 37 Figure 36 Figure 37 14 Arrange all cables inside the metal post Figure 38 15 Attach and secure the metal cover on top of the metal post Figure 39 We recommend you ap...

Страница 30: ...Barbecue Owner s Manual Assembly and Installation www calspas com 16 Connect all TV cables to the DVD unit Figure 40 Figure 40 Electrical Diagram See diagram next page Page 26 12 17 04...

Страница 31: ...Barbecue Owner s Manual www calspas com Page 27 Assembly and Installation 12 17 04...

Страница 32: ...tting upright For natural gas units make sure the shut off valve is on 1 Make sure the drip tray is in place 2 Light the grill burners using the instructions below 3 Turn the control knob to HIGH and...

Страница 33: ...at the process on the other burners you wish to light 9 To shut off the burners rotate the knob and turn to OFF It is normal to hear a popping sound when the burners are turned off Manually Lighting t...

Страница 34: ...ng near the end of the cooking time The warming rack is used for defrosting or for keeping food warm while grilling Grilling Hints The cooking of meat whether rare medium or well done is affected to a...

Страница 35: ...the rotisserie system is assembled into the motor by placing the pointed end into the motor and resting the threaded end on the support at the side of the grill Once the rod is pushed as far as possib...

Страница 36: ...compartment and makes use of the outdoor grill somewhat haphazard Accordingly there is need for a barbecue grill which overcomes this problem in the prior art Figure 43 Intake Recirculation Fan Cover...

Страница 37: ...d Chops Rare 120 F to 125 F Center is bright red pinkish toward the exterior portion Medium Rare 130 F to 135 F Center is very pink slightly brown toward the exterior Medium 140 F to 145 F Center is l...

Страница 38: ...e and firm Clams Cook until shells crack open if shell doesn t open throw away Muscles Cook until shells crack open if shell doesn t open throw away Oysters Cook until shells crack open if shell doesn...

Страница 39: ...doors or within flammable materials and vapors NEVER use flammable materials and fluids such as gasoline kerosene butane or propane diesel fuel or alcohol to light or re light fires Keep the grill awa...

Страница 40: ...sliding the griddle out of the enclosure always do it slowly as the heavy weight may cause you to suddenly drop the griddle Lift the griddle out of the enclosure instead of sliding it all the way out...

Страница 41: ...ls can catch fire plastic items may melt or ignite and other types of items could be ruined Do not hang articles from any part of the appliance or place anything against the drawer Some fabrics are qu...

Страница 42: ...re reaching in to remove or replace any foods Do not repair or replace any part of this appliance unless it is specifically recommended in this man ual All other servicing should be referred to a qual...

Страница 43: ...to five seconds to reset to the first show Turn OFF for more than six seconds and it stores the last show you selected returning to that show the next time it is switched ON Note When the LED lights a...

Страница 44: ...d series of intense flashes of varying colored light Cross fade Colors cycle back and forth gracefully between blue and green Total cycles lasts one minute 13 fixed colors Static display of a single c...

Страница 45: ...ivered with the manufacturers operating instructions We strongly recommend that you read these instructions prior to operating this unit NOTE Although this unit is marine grade you will still need to...

Страница 46: ...make adjustments in the picture mode Figure 49 Remote control NOTE These buttons will not affect the volume of wireless headphones or a wired RF modulator When using these devices the volume must be...

Страница 47: ...e TV Moni tor to accept the signal from the DVD player 6 When an antenna cable or satellite system is connected to the coaxial cable on the right front side of the spa you will be able to receive live...

Страница 48: ...LUME Down Press VOLUME Up CONTRAST Decrease picture contrast Increase picture contrast for soft color for vivid color BRIGHTNESS Darken the picture Brighten the picture SHARPNESS Decrease picture shar...

Страница 49: ...Cd player 3 Move the DVD selector switch Located next to the DVD player to the ON position This will allow the Audio signal to be received by the Stereo CD player NOTE When not using the DVD player th...

Страница 50: ...mote Control to switch the Video from OUT to IN 4 Press the Channel Up or Down buttons on the TV remote control to select TV Channel Switching Back to DVD Operation 1 Press the SELECT button on the TV...

Страница 51: ...n opened paper clip 3 Inspect the burner for damage cracks and holes If any damage is found replace burner and discon tinue grill usage 4 Upon reinstallation inspect the following gas valve orifices f...

Страница 52: ...e drip pan to dry before reinserting into the grill Cooking Grates Use a solution equal parts detergent and hot water just as you would for any cooking equipment A sniff brush may also be helpful in r...

Страница 53: ...The cleaner will be more effective when used in the direction of the polished lines Use only clean sponges soft cloths paper towels plastic or non metal soap pads for cleaning or scouring as recommen...

Страница 54: ...rs that contain acid such as bathroom cleaners grout cleaners or tub tile cleaners Don t use abrasive cleaners such as dry cleansers or soft cleansers Don t mix bleach and ammonia this combination cre...

Страница 55: ...oblem Do read and follow label directions for all cleaners Do keep this information and refer to it when necessary Do not combine ammonia and household bleaches Do not use harsh cleaning agents such a...

Страница 56: ...re many types of stainless steel cleaners on the market today We recommend that you clean the external and internal stainless steel components with a cleaner that is approved for 304 stainless steel a...

Страница 57: ...r wire is connected firmly to the valve ignition device and electrode Make sure valve orifice is free of any debris dust or grease Make sure valve orifice is aligned inside the front hole of the brass...

Страница 58: ...hile the grill is still hot you must wait for a minimum of five minutes before commenc ing re ignition this allows accumulated gas fumes to clear If all checks corrections have been made and gas grill...

Страница 59: ...com 5 Insert the power cord of the new submersible pump through the flex pipe 6 Connect the power cord of the submersible pump to the barbecue outlet line 7 Connect the main power source to the barbec...

Страница 60: ...OME MC 500 2002 PARTS ORDERS BARBECUE04103054 FOOT REST CHROME MC 600 2002 PARTS ORDERS BARBECUE04103052 FOOT REST CHROME MC 700 2002 PARTS ORDERS Umbrellas BARBECUE04100698 UMBRELLA MARKET GREEN 9 AL...

Страница 61: ...12 Porcelain Tile Goldland TIL27000271 12 x 12 Porcelain Tile Whiteland TIL27000081 12 x 12 Porcelain Tile Atlante TIL27000281 12 x 12 Porcelain Tile Greyland TIL27000111 12 x 12 Porcelain Tile Pierin...

Страница 62: ...nd and or water damage Damage caused by continued operation of the barbecue with either known or unknown problems Damage caused by direct sunlight Damage caused as a result of failure to follow the op...

Страница 63: ...e authorized service agent may assess labor freight and a reasonable travel or mileage charge per service call If C A I determines that repair of a cov ered item is not feasible C A I reserves the rig...

Страница 64: ...ice is required Your new Cal Flame Island Barbecue serial number is located on a metal plate inside the door below the grill on the door You will need this number to properly register your barbecue an...

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