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P4, P5, and P6 Barbecue Grills

LTR50001137, Rev. Q

Built-in Construction

www.calflamebbq.com

4

Built-in Construction

Construction materials

DO NOT use combustible materials for the built-in construction .

Acceptable building materials: 

Brick, 

cinder  block,  steel  frame,  hardiboard, 

granite, tile, glass brick, concrete, cement, 

stucco, stone.

Unacceptable building materials: 

Wood 

of any sort, laminate or synthetic materials, 

plastics, linoleum, fiberglass.

In addition, we do not recommend using materials that are susceptible to damage or decomposition by weather, 

such as dry wall or plaster.

LMS will not be held responsible for property damage, injury, or death as a result of locating a grill 

enclosure in a non-approved location or using non-approved construction materials .

Note:  The  terms  “built-in  construction”  and  “grill 

enclosure” as used in these instructions refer to any 

method  for  installing  a  barbecue  island  for  use.  A 

barbecue island is both built-in constructions and a grill 

enclosure. Read these instruction before constructing 

your grill enclosure.
The Cal Flame convection grill is expected to be used 

with  a  Cal  Flame  barbecue  island.  If  the  convection 

grill is not placed in a Cal Flame barbecue island, it 

must be used in a safe manner that will not void your 

warranty. If you plan to do this, use the information in 

this section on the construction and materials required 

for the grill enclosure and its proper location. Cal Flame 

wishes our customers to enjoy our products safely. We 

strongly recommend that grill owners hire a contractor 

to construct the built-in enclosure. 
Failure to follow these instructions may result in voiding 

your warranty, property damage, injury, or death.

WARNING! 

Proposition 65 Warning: Handling the brass material on this product 

exposes you to lead, a chemical known to the State of California to cause cancer, 

birth  defects  or  other  reproductive  harm.  (Wash  hands  after  handling  this 

product.)
This  product  and  the  fuels  used  to  operate  this  product  (propane  or  natural 

gas), and the products of combustion of such fuels, can expose you to chemicals 

including Benzene, which is known to the state of California to cause cancer and 

birth defects or reproductive harm.
For more information go to www.P65Warnings.ca.gov.

Содержание BBQ19P04

Страница 1: ...LTR50001137 Rev Q 7 29 20 ...

Страница 2: ...asic Grill Operation 15 Gas Cylinder Orientation 15 Grill Controls 16 Lighting the Burners 17 Proper Burner Flame 18 Heat Distribution on the Cooking Grates 19 Drop in Griddle 19 Smoker Box 19 Cooking with the Rotisserie 20 Optional Grill Accessories Sear Zone Infrared Burner 21 Pizza Brick Tray 21 Rotisserie Basket 21 Charcoal Tray 22 Cleaning and Maintenance Stainless Steel Care and Cleaning 23 ...

Страница 3: ...cord to supply power to your Cal Flame grill Such use may result in fire electrical shock or other personal injury Do not install a fuse in the neutral or ground circuit A fuse in the neutral or ground circuit may result in an electrical shock hazard Do not ground this appliance to a gas supply pipe or hot water pipe Keep any electrical supply cords and the fuel supply hose away from any heated su...

Страница 4: ...ppliance off and smother the flaming pan with a tight fitting lid a cookie sheet or a flat tray For flaming grease outside of the pan smother it with baking soda or use a dry chemical or foam type fire extinguisher Never allow clothing pot holders or other flammable materials come in contact with or be close to any grate burner or hot surface until it has fully cooled Never wear loose fitting or h...

Страница 5: ...roduce carbon monoxide which has no odor Using it in an enclosed space can kill you Never use this appliance in an enclosed space such as a camper tent car or home Here are some general considerations when determining where to place your new barbecue island Be certain that your installation will meet all city and local safety codes and requirements When planning your Cal Flame grill location acces...

Страница 6: ...ucting your grill enclosure The Cal Flame convection grill is expected to be used with a Cal Flame barbecue island If the convection grill is not placed in a Cal Flame barbecue island it must be used in a safe manner that will not void your warranty If you plan to do this use the information in this section on the construction and materials required for the grill enclosure and its proper location ...

Страница 7: ...nnections inspected and tested There must be a minimum clearance of 2 inches 51mm between the floor of the LP gas cylinder enclosure and the ground Model Description Width Depth Height BBQ19P04 P4 Premium Four Burner Grill 30 22 9 BBQ19P05 P5 Premium Five Burner Grill 38 22 9 BBQ19P06 P6 Premium Six Burner Grill 45 22 9 WIDTH WIDTH WIDTH WIDTH Minimum Clearance 12 Minimum Distance Between Grill an...

Страница 8: ... Side By Side Flat Burner 24 19 BBQ18852P Single Flat Side Burner 11 17 12 Minimum Distance Between Grill and Side Burner WIDTH DEPTH WIDTH WIDTH DEPTH WIDTH WIDTH WIDTH WIDTH WIDTH Minimum Clearance Minimum Clearance WIDTH DEPTH DEPTH HEIGHT HEIGHT The back edge of the grill must maintain a minimum clearance of 8 from non combustible back splash materials The dimensions shown below are for Cal Fl...

Страница 9: ... total free area of not less than 10 square inches 254 square mm Ventilation openings shall be provided at floor level and shall have a total free area of not less than 10 square inches 254 square mm If the ventilation openings at floor level are in a side wall there shall be at least two openings The bottom of the openings shall be at floor level and the upper edge no more than 5 inches 127mm abo...

Страница 10: ...fication The LP cylinder must be constructed and marked in accordance with the Specifications for LP Gas Cylinders of the U S Department of Transportation or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable Any LP gas supply cylinder used with this grill must be approximately 12 inches in diameter and 18 inc...

Страница 11: ...e grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 0 5 psi 3 5 kPa Electrical Supply Requirements You will need a dedicated 120V 10 amp grounded electrical service The power supplied to your grill enclosure must be on a dedicated circuit with no...

Страница 12: ...l or side burner does not become overheated Pay careful attention to the location of gas lines Gas lines should be routed away from sources of heat and should make as few bends as possible Check to see if gas line connections will be accessible when grill is installed If gas line connections are not easily accessible when the grill is installed support the grill above counter level and attach the ...

Страница 13: ...l for natural gas before connecting the gas line to the regulator See page 31 for instructions on converting the grill from LP to NG Connecting the grill only If you have a grill and side burner combination go to step 3 b Slide the grill forward about six inches and connect the gas line to the grill using the appropriate connection for your gas type Natural Gas Liquid Propane ...

Страница 14: ...r the convection grill can be configured for both LP and NG Make sure you connect to the correct fitting depending on your gas type Connect to gas line to the grill as shown in step 3 a above c Connect to the side burner Connect the flex line from the T connector to the 1 2 to 3 8 flare reducer fitting on the side burner gas line No regulator is required for either LP or NG Connect to NG gas sourc...

Страница 15: ...er Do not attempt to repair the cylinder valve if it is damaged The cylinder must be replaced 6 Turn all control knobs back to the full OFF position If you are unable to stop a leak 1 Turn all control knobs back to the full OFF position 2 Shut off the gas supply to the grill and release pressure in the hose and manifold by pushing in and turning any of the control valves one quarter turn counter c...

Страница 16: ...tion www calflamebbq com 14 Attach the two brackets to the sides of the grill one on each side using two screws as shown below Slide the rotis motor on one of the brackets as shown below The rotis motor will work on either side of the grill Attaching the Rotisserie Motor ...

Страница 17: ...ea around grill to store flammable materials Never operate main burners and rear infrared convection burners at the same time Excessive grill temperatures will result Read all instructions before you operate your grill Before lighting make sure all burner controls are off Do not attempt to light the burners if the smell of gas is present Check the connection with a soap and water solution after at...

Страница 18: ...operly when combustion heat is trapped below the cooking surface CAUTION NEVER spray water on a hot gas unit This may damage porcelain or cast iron components Grill Controls The controls shown below are for the P4 P5 and P6 drop in grills Familiarize yourself with these controls before lighting your grill The push button ON OFF switch controlling the halogen light is located on the control panel a...

Страница 19: ...he hood 2 Keep your face as far away from the burners as possible 3 Press and rotate the burner knob counter clockwise past the light position to HIGH You will hear a loud click as the electronic lighter produces a spark 4 Listen for the sound of the gas igniting If the burner does not light on the first try repeat immediately 5 If the burner does not light after three attempts turn the control kn...

Страница 20: ...perating properly the flame will appear between light to dark blue with occasional yellow bursts due to impurities in propane this is normal When the burner is set on high the flame spread out about away from the side of the burner See top figure at right When the burner is set on low the flame should be just slightly visible when viewed from the side See bottom figure at right Note Flame that is ...

Страница 21: ...ill Light the grill and turn on the burners under the griddle to high for several minutes to heat the griddle The griddle is slightly bowed in the center to allow grease to run off while you are cooking To remove the griddle wait until it cools down when done cooking Use both hands when removing the griddle Place wood chips or charcoal in the smoker box and place it on the grates Ignite the burner...

Страница 22: ...l even out in about five minutes The back burner flame can be adjusted to the level of intensity you prefer Cooking with the Rotisserie The rotisserie cooks with the infrared back burner which provides intense searing radiant heat The location of the rotisserie and burner allows the placement of a rotisserie basting pan NOT included beneath the food to collect juices and drippings for basting and ...

Страница 23: ... grill as a pizza oven using the pizza brick tray Made of stone and stainless steel it fits on any Cal Flame grill and is large enough to cook a large sized pizza Set the tray on the grates set the burners to medium heat and heat up your grill for about 10 minutes Place the pizza on the tray and close the hood Depending on the size of the pizza it will need between 10 to 20 minutes to cook BBQ0789...

Страница 24: ...duce excessive heat and may be dangerous Make sure the drip tray is in the grill before you begin Keep the hood up until you are ready to cook 1 Arrange charcoal in the tray 2 Replace the grates 3 Ignite both burners under the Charcoal Tray and turn them up to HIGH 4 Let them burn until the charcoal remains lit without help from the burners This should take 7 to 10 minutes 5 When the charcoal is r...

Страница 25: ...ely after cooking is completed Doing so will extend the life of your grill prevent grease fires and present a pleasant appearance while you grill 1 Clean Thoroughly clean stains food and grime using a sponge or damp cloth with warm water and a mild dish soap Use Fantastik or Formula 409 to remove heavier soil 2 Rinse Thoroughly rinse all surfaces and dry them completely with a clean towel Do not a...

Страница 26: ...s who live near the beach need to be diligent in maintaining their stainless steel hardware You need to clean and polish your stainless steel frequently apply a protectant and ensure water does not collect and puddle Caution Although nitric acid also called aqua fortis can be effective for rust removal it is a highly corrosive chemical Because of the potential for injury or damage to your stainles...

Страница 27: ... clean the drip pan with a solution of warm soapy water Make sure to rinse thoroughly to avoid staining Cooking Grates Steam Cleaning Your Grill Use a solution equal parts detergent and hot water just as you would for any cooking equipment A stiff wire brush or steel wool may also be helpful in removing grime and food deposits Drip Pan Griddle To prevent burns or injury make sure the griddle is co...

Страница 28: ...hey don t need to be in the grill in order to clean them In fact all of the items can be cleaned in a dishwasher if you wish Leave the drip pan in place for now 2 Remove the burners The burners can be removed by taking out the locking pins and carefully lifting them up and away from the valve orifice The locking pins are located under the grill toward the back They are used to keep the burners in ...

Страница 29: ... interior While the burners are out of the grill you can use this opportunity to clean the interior of your grill thoroughly You should still have the drip pan in place to catch water and grime as you clean the grill interior When the grill interior is clean remove the drip pan Dump out any water and grime residue and spray it off with a garden hose Dry both the grill interior and the drip pan tho...

Страница 30: ... clip and screw aside 3 Unscrew the two screws located at the side of the white ceramic light fixture 4 Using a tissue or small piece of paper pull the burnt bulb out of the socket 5 Using a tissue or small piece of paper carefully push a new bulb into the socket making sure both wires on the bulb go into the light socket evenly 6 Tighten the two screws on the side white ceramic light fixture 7 Re...

Страница 31: ...lve orifice is aligned inside the front hole of the burner If there is no spark at all replace the electrode or igniter wire Problem Burner tube is misaligned over the orifice Solution Reposition the burner tube so that it is properly seated over the orifice Problem Obstruction in the gas line Solution Remove the fuel line from grill Do not smoke or perform any maintenance in the vicinity of an op...

Страница 32: ...e of grease to allow proper sparking The ignition wire should be connected firmly to the valve ignition device and electrode Replace the ignition wire if it is frayed or cracked With the gas supply closed and all control knobs set to the off position check each position igniter individually for the presence of a spark at the electrode Push each knob in fully and rotate it about 1 4 turn to the lef...

Страница 33: ... kit contains orifices to convert main burners rear infrared burners and the large infrared burner Your kit will have only the parts you need to convert your grill Before you begin make certain the LP gas source has been disconnected from the grill To gain access to the NG regulator tilt the grill forward You will need Pipe wrench Regulator Pipe compound suitable for natural gas Converting from LP...

Страница 34: ... d Using a 6mm socket or nut driver remove the orifice for the burner e Apply a small amount of pipe compound to the orifice threads f Screw in the orifice until it is finger tight g Tighten the orifice with the 6mm wrench h Repeat the above steps for the remaining burners i Replace the burners flame tamers drip tray and grates You do not need to replace the locking pins They are used to keep the ...

Страница 35: ...e burner Pipe compound suitable for natural gas a Remove the grate burner cap and burner diffuser from the side burner b Using a 7mm wrench remove the orifice for the burner c Apply a small amount of pipe compound to the orifice threads d Screw in the orifice until it is finger tight e Tighten the orifice with the 7mm wrench f If you have dual side burners repeat the previous steps for the second ...

Страница 36: ...o release it from the igniter and gas supply valve 6 Take the burner out of the grill and store it in a safe and dry place 7 Install the Sear Zone burner Align the gas inlet on the burner with the gas supply valve on the grill and torch tube with the igniter Make sure they align perfectly Slide the stud at the other end into the locking hole 8 Adjust the Sear Zone burner make sure the burner is al...

Страница 37: ...HALOGEN LIGHT HALOGEN LIGHT TRANSFORMER PLUG PUSH BUTTON LIGHT QUICK CONNECTOR QUICK CONNECTOR NOTE USE TERMINAL CONNECTORS TO ALL WIRE ENDS THAT CONNECT TO ALL ELECTRICAL COMPONENTS NO SOLDERING WHITE WHITE WHITE WHITE GREEN GREEN GREEN WHITE WHITE RED RED RED NC NO C Wiring Diagram ...

Страница 38: ...P4 P5 and P6 Barbecue Grills LTR50001137 Rev Q Appendix www calflamebbq com 36 P6 Dimensions ...

Страница 39: ...8 27 17 6 19 23 21 18 12 3 4 9 22 20 31 5 25 1 15 24 13 28 14 16 26 30 2 34 33 29 5 10 11 Replacement Parts See following page for part numbers To order replacement parts contact an authorized selling dealer Call LMS Customer Service at 800 225 7727 Visit us at www quickbbqparts com ...

Страница 40: ...Q07100639 5 burner BBQ07100641 10 Light lens All BBQ04103059 11 Halogen lamp All LIT16300031 12 Rotisserie bracket All BBQ04100786 13 Convection panel heat shield 4 burner BBQ07220170 5 burner BBQ07200171 14 Upper rack holder right side All BBQ04100707 15 Regulator NG All BBQ04103041 Regulator with hose LP All BBQ04101043 16 Light housing All BBQ10103070 17 Back panel 4 burner BBQ07104054 5 burner...

Страница 41: ... valve LP All BBQ04101014 Back burner valve NG All BBQ04101013 29 Main burner valve LP All BBQ04101016 Main burner valve NG All BBQ04101015 30 Back burner deflector All BBQ08300441 31 Button light switch PV3F2G0SS All BBQ04300425 32 120V rotisserie motor 33 Smoke tray All BBQ13855P 34 Removable plate griddle All BBQ13867 Grill cover not shown 4 burner BBQCP4 B 5 burner BBQCP4 B 6 burner BBQCP6 Gas...

Страница 42: ...ginal date of purchase LIMITED WARRANTY YEAR LIMITED TY D W W T WAR NT AN R R RR RA A T T TY Y T T T N N NT T R R A A AN N N R R RR RA A A Y W D D W T T T T N N NT T N N N W W R R R R A A A A A A R R G A S V A L VES OTHER COM P O N E N T S 1 Year Gas Valves and Other Components Cal Flame gas valves and other components detailed in the Cal Flame grill owners manual specifically on the Cal Flame par...

Страница 43: ...ase through the date failure is determined to be non repairable This charge will be waived during the first twelve months of ownership Limitations The Manufacturer disclaims all warranties expressed or implied in fact or in law to the extent allowed by your State s Law including the warranty of merchantability and fitness for use except as stated specifically herein All warranty service must be pe...

Страница 44: ...________________ Cal Flame dealer s phone number _________________________________________________________ Cal Flame dealer s address _______________________________________________________________ Don t forget to register your new product at www calflamebbq com www calflamebbq com LTR50001137 Rev Q 7 29 20 WARNING Proposition 65 Warning Handling the brass material on this product exposes you to l...

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