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FreeStyle

and FreeStyle 5

Portable Oxygen Concentrators with UltraSense

And Patient-Removable Battery

Provider Technical Service Manual

Содержание FreeStyle

Страница 1: ...FreeStyleTM and FreeStyle 5TM Portable Oxygen Concentrators with UltraSenseTM And Patient Removable Battery Provider Technical Service Manual...

Страница 2: ...e and FreeStyle 5 Work 14 Flow Rates 15 Indications for Use 16 Contraindications 17 Introduction 18 Pre Delivery Checklist 18 Operation Check 19 Alarm System 19 Oxygen Concentration Test 21 Safety War...

Страница 3: ...cement 61 Product Manifold Replacement 63 Solenoid Valve Replacement 65 Sieve Bed Replacement 66 Feed Waste Manifold Replacement 69 Measuring the System Pressure 71 FreeStyle Hour Meter 73 Motor Contr...

Страница 4: ...peration Providers are given proper guidance in the use of the FreeStyle and FreeStyle 5 and their accessories that can be conveyed to patients Providers are made aware of the care diagnostics mainten...

Страница 5: ...MN220 1 A 5 Portable Oxygen Concentrator INTRODUCTION TO THE FREESTYLE...

Страница 6: ...rnal Components Alarm Service Indicator Selector Buttons Rechargeable Battery Button Battery Charge Indicators Pulse Flow Indicators Figure 1 2 Control Panel Handle Oxygen Outlet Air Outlets External...

Страница 7: ...MN220 1 A 7 Portable Oxygen Concentrator INTRODUCTION TO THE FREESTYLE 5...

Страница 8: ...ternal Components Figure 2 2 Control Panel Handle Pulse Flow Indicators Alarm Service Indicator Selector Buttons External Battery Button Battery Charge Indicators Oxygen Outlet Air Outlets External Po...

Страница 9: ...ting 1 4 25 hours Setting 2 2 5 hours Setting 3 1 75 hours Setting 4 1 5 hours Setting 5 1 25 hrs Warm Up Time 2 minutes 2 minutes Operating Temperature 41 F to 104 F 5 C to 40 C 41 F to 104 F 5 C to...

Страница 10: ...e breathing through your nose If the alarm persists contact your Equipment provider Alarm Intermittent Beep beep beep 25 Yellow BATT battery indicator Battery voltage is too low to operate the FreeSty...

Страница 11: ...Standard CAN CSA C22 2 No 601 1 M90 Medical Electrical Equipment Part 1 General Requirements for Safety Protection against potential electromagnetic or other interference between the equipment and oth...

Страница 12: ...y 8 30am 5 00pm EST Chart CAIRE can only support customers who are recognized as Providers Dealers Distributors and or Agents These partnerships are qualified as having an existing account or are in t...

Страница 13: ...ection 21 Category M Compliant FAA SFAR 106 requirement Safety agency for CAN CSA C22 2 No 60601 1 08 M90 for medical electrical equipment Fragile handle with care Safety agency for CAN CSA C22 2 No 6...

Страница 14: ...t exchanger to reduce the temperature Next a solenoid feed valve directs the air into one of two sieve beds that contain molecular sieve The unique property of molecular sieve enables it to physically...

Страница 15: ...maintain a constant volume per minute Flow Setting FreeStyle Volume mL min FreeStyle 5 Volume mL min Setting 1 227 5 mL min 227 5 mL min Setting 2 420 mL min 420 mL min Setting 3 500 mL min 630 mL mi...

Страница 16: ...of a physician or other licensed health care provider It is very important to select only the prescribed level of oxygen Do not change the flow selection unless you have been directed to do so by a li...

Страница 17: ...zardous These devices should only be used when prescribed by a physician Not for use in the presence of flammable anesthetics As with any electrically powered device the user may experience periods of...

Страница 18: ...ple Easy to use controls FreeStyle battery pack Quiet operation Alarm system After completing each training procedure ask your patient if he or she has any questions Proper training of your patients w...

Страница 19: ...ed from external power before removing the battery pack 1 Install the battery pack 2 Connect the AC Power Supply to the POC and connect the AC power cord from the Power Supply to a 100 240 volt 50 60...

Страница 20: ...reathing through your nose If the alarm continues to sound change to another source of oxygen as available and contact your Equipment Provider BREATH RATE EXCEEDED If your breathing rate causes the ca...

Страница 21: ...sh and implement their own protocol to check oxygen concentration 1 Connect the POC using the supplied AC power supply to a 100 240 volt 50 60 Hz electrical outlet 2 Turn unit on by pressing setting 2...

Страница 22: ...warranty Keep the POC at least five 5 ft feet 1 5 m from heat sources sparking objects or open flames Ask your patient where they would like to set up the device While unpacking and setting up the de...

Страница 23: ...nt the icons and symbols and explaim what each one means Explain each step in the operation of the unit to the patient with reference to the patients User Manual Advise your patient to thoroughly read...

Страница 24: ...e right side of the FreeStyle or FreeStyle 5 so that it will slide into the empty compartment Push the battery inward until you hear a click to confirm that it has locked in place Figure 5 2 Battery P...

Страница 25: ...the depressed finger slot to grip the battery when pulling outward Figure 5 3 Battery Pack Removal CHECKING BATTERY PACK CHARGE To check the battery charge when it is installed in the FreeStyle or Fre...

Страница 26: ...charge when it is not installed in the FreeStyle or FreeStyle 5 turn the battery on its back and press the TEST button The battery gauge indicator lights 25 100 will illuminate to the left of the TES...

Страница 27: ...hed The LED will then turn solid Each of the 4 battery gauge indicator lights 25 100 will blink as stated above during charging then turn solid when they reach capacity When all 4 of the battery gauge...

Страница 28: ...d battery is between 4 5 hours If using the optional desktop charger the battery pack will fully charge in 4 5 hours FREESTYLE AC DC POWER SUPPLY The FreeStyle is equipped with a universal AC DC power...

Страница 29: ...is fully functional on AC power for use The unit will also recharge the battery pack if needed any time AC power is available The battery pack will recharge both if the unit is off or on and in use T...

Страница 30: ...Connecting Power Supply to FreeStyle Connect the AC power cord to the unmarked AC inlet on the power supply Figure 6 2 Connecting AC Cable to Power Supply Connect the opposite end of the AC power cor...

Страница 31: ...luminated check for secure connections and refer to the troubleshooting section of this manual Figure 6 4 Green Light on Universal Power Supply If the battery pack is in need of re charge the battery...

Страница 32: ...ed any time DC power is available The battery pack will recharge both if the unit is off or on and in use Connect the universal power supply to the power connector inlet on the side of the FreeStyle B...

Страница 33: ...motor vehicle Ensure the green light on top of the Universal power supply is illuminated This indicates that the power supply is receiving power from the outlet If the green light is not illuminated...

Страница 34: ...yle 5 is equipped with separate power supplies for AC and DC operation The FreeStyle 5 includes the following 1 AC power supply which operates on AC Power between 100 240 volts 50 60Hz 2 Removable AC...

Страница 35: ...in use To connect the FreeStyle 5 to AC Power Connect the AC power supply to the power connector inlet on the side of the FreeStyle 5 Be sure to push inward so that the connection is secure Figure 7 1...

Страница 36: ...onnecting Power Supply to AC Outlet Ensure the green light on top of the AC power supply is illuminated This indicates that the power supply is receiving power from the outlet If the green light is no...

Страница 37: ...is for use in the accessory outlets of automobiles boat or other motor vehicles The FreeStyle 5 is fully functional on DC power for use The FreeStyle 5 will also recharge the battery pack if needed a...

Страница 38: ...sconnect the power supply from the DC outlet restart the motor vehicle and then reconnect the power supply to the DC outlet Figure 7 7 Green Light on AC Power Supply If the battery pack is in need of...

Страница 39: ...physician is to perform the necessary tests to prescribe treatment ACTIVE LIFESTYLE TRAINING Small lightweight and easily moved about the FreeStyle and FreeStyle 5 units are ideally suited to an activ...

Страница 40: ...on To train your patient on mobility and ambulation follow the procedures below TRAVELING BY VEHICLE Ask your patient whether he or she will be using the device to travel by vehicle If so show your pa...

Страница 41: ...it or the aisle s in the passenger compartment of the aircraft if the unit is used Users are not permitted to be seated in an exit row if using the FreeStyle or FreeStyle 5 If the FreeStyle or FreeSty...

Страница 42: ...te output and efficient operation of the unit the patient must perform simple routine maintenance tasks Clean the air intake gross particle filter cabinet and power supplies weekly CLEANING THE AIR IN...

Страница 43: ...ve excess water with a soft absorbent towel Ensure that the filter is dry before replacing it 5 Replace the dry filter into the filter cover 6 Place the filter cover back into the housing and gently p...

Страница 44: ...h or sponge 5 Spray or wet the cloth or sponge with the mild detergent solution DO NOT spray the cabinet control panel or power supplies 6 Wipe down the cabinet control panel and power supplies CANNUL...

Страница 45: ...Contraindications Basic Concept Training Advise to read the User s Manual Go over all Accessories included with the Unit Safety Guidelines and Operational Safety Warnings Cautions Locating the Unit Pa...

Страница 46: ...tor Use Around the House Traveling by Vehicle Traveling by Air Traveling by Boat Traveling by Train FreeStyle Maintenance Weekly Clean the Air Inlet Gross Particle Filter Weekly Clean the Cabinet Cont...

Страница 47: ...You can easily remove it by hand Instruct the patient to clean this filter weekly Reference CLEANING THE AIR INTAKE GROSS PARTICLE FILTER section of this manual The filter may require more frequent c...

Страница 48: ...roduct filter volume tank to the product manifold 7 Connect the tubing and secure with a tie wrap Figure 9 Product Filter If the compressor inlet felt filter shown above is contaminated a replacement...

Страница 49: ...n you remove the FreeStyle or FreeStyle 5 from a patient s home always detach and dispose of the used nasal cannula Clean the exterior of the unit with a mild household cleaner applied with a damp clo...

Страница 50: ...week depending on the environment during normal operation Allow the unit to air dry Then re test oxygen concentration test the duration of the battery pack and ensure the AC and DC power supplies are...

Страница 51: ...MN220 1 A 51 Portable Oxygen Concentrator Figure 10 Maintenance Log PURITY ALARM COMMENTS SYSTEM CHECKOUT FreeStyle Serial Number _________________ DATE HOUR METER READING INITIALS SERVICE PERFORMED...

Страница 52: ...tools are generally readily available for purchase in your local area and can assist you in servicing and maintaining the FreeStyle or FreeStyle 5 unit Figure 11 5 Pressure Test Gauge Figure 11 1 25in...

Страница 53: ...prevent accidental electrical shock and burn hazard The FreeStyle or FreeStyle 5 must be off and disconnected from external power before removing the battery pack Note all scheduled maintenance See E...

Страница 54: ...ift off the front cover Figure 12 1 Removing Front Cover Removing Back Cover 1 Place the unit on its front 2 Locate the four screws securing the back cover 3 Using a Philips head screwdriver loosen an...

Страница 55: ...om the electrical outlet before servicing to prevent accidental electrical shock and burn hazard 1 Disconnect the unit from the AC or DC outlet 2 Remove the battery 3 Remove the front housing 4 Discon...

Страница 56: ...re 13 2 Foam Removal Steps 6 and 7 require extreme caution to ensure the black pressure sensor U3 for FreeStyle or U9 for FreeStyle 5 is not damaged 6 Remove the adjustable nozzle by gently pulling it...

Страница 57: ...e 13 3 Nozzle Removal 7 Carefully disconnect the 1 8 OD tubing coming from the back of the unit to the limiting orifice Figure 13 4 Disconnecting Black Tubing 8 Remove the 8 32 x 1 4 Philips screws lo...

Страница 58: ...utlet Nozzle Cradle Screw Removal 9 Turn the unit over and remove the back housing 10 Disconnect the ground wire connected to the compressor on its upper right side near the air inlet filter using a P...

Страница 59: ...de located at the back of the PSA System 12 For the FreeStyle remove each tie wrap around the upper top screw bosses Figure 13 7 Tie wrap Removal 13 Using needle nose pliers disconnect all of the valv...

Страница 60: ...from the center housing by pulling it upwards and slipping the compressor Molex connector through the center section Figure 13 9 Removing the PSA Assembly 15 Remove the compressor plate by removing t...

Страница 61: ...room air into the bottom of the sieve beds Over time the cup seals may wear and the compressor will not operate properly To replace the compressor follow the steps below 1 Remove the PSA assembly per...

Страница 62: ...e the manifold from the beds Figure 14 2 Removing the Compressor 4 If either of the two fittings connecting the compressor to the manifold is connected to the compressor remove it and insert it back i...

Страница 63: ...e hour meter For a FreeStyle please reference the HOUR METER FUNCTIONALITY section of this manual If replacing the compressor on a FreeStyle 5 you must refer to the instructions for reading and record...

Страница 64: ...MN220 1 A 64 Portable Oxygen Concentrator Figure 15 1 Manifold Tubing Figure 15 2 Mixing Tank Tubing Figure 15 3 Purge Tubing...

Страница 65: ...uct manifold to remove Keep tubing assembly in place 6 Align the new product manifold with the outlet of the sieve beds and gently push the manifold down into place 7 Reconnect the tubing assembly to...

Страница 66: ...arefully disconnect the Molex connector from the circuit board by pulling on the Molex connector not the valve wires 5 Using a small Philips screwdriver remove the two screws fastening the valve 6 Rem...

Страница 67: ...old Removal 4 Pull upward on the adsorbent beds to remove them from the feed waste manifold Figure 16 2 Sieve Bed Removal 5 Remove the plugs from the top and bottom of the new adsorbent beds 6 Place a...

Страница 68: ...t on the new adsorbent beds and gently push down until the o rings are completely seated Figure 16 3 Attaching New Sieve Beds 9 Connect the product manifold to the sieve beds and place the center bolt...

Страница 69: ...sing a 5 32 Allen wrench 4 Holding both sieve beds gently pull upwards removing the product manifold and sieve beds Set the product manifold and sieve bed assembly aside keeping the top of the sieve b...

Страница 70: ...le Oxygen Concentrator Figure 17 2 Feed Waste Manifold with Fittings 6 Place the new feed waste manifold onto the compressor Gently push the manifold down until the compressor fittings are seated into...

Страница 71: ...at the connections from the pressure gauge to the manifold are leak free i Part No KI036 1 Pressure Test Kit gauge and connector and KI340 1 Adaptor 7 Put the unit into test mode Press the 1 and 3 set...

Страница 72: ...range of normal operating pressures at sea level These are approximate pressures A unit may be out of the range shown below and still be within specification for example in higher altitude environment...

Страница 73: ...ntenance hours to zero Figure 20 Hour Meter The FreeStyle 5 does not have an hour meter on the circuit board Please reference the FREESTYLE 5 HOUR METER FUNCTIONALITY section for more information Hour...

Страница 74: ...t To reset the maintenance channel begin with the module in maintenance mode and then press the toggle reset switch for five seconds A reset is indicated by a 0 display HOUR METER REPLACEMENT FOR FREE...

Страница 75: ...for three seconds to enter the Time Reading Mode Once in this mode all 5 LEDs will light up and the unit will beep 3 After the unit has entered this mode the hours will be displayed in the following...

Страница 76: ...ocate the composite side marked top or the side with the single row connector and properly align the connections Figure 21 2 Aligning Pins to the Connection 6 View the replacement board from the side...

Страница 77: ...nic circuitry 1 Remove the front and back covers per the HOUSING REMOVAL section of this manual 2 Remove the inlet screen 3 Remove the PSA system per the PSA REMOVAL section of this manual 4 Remove th...

Страница 78: ...Remove the motor controller board per the MOTOR CONTROLLER BOARD REPLACEMENT section of this manual 8 If replacing the circuit board on a FreeStyle remove the hour meter per the HOUR METER REPLACEMEN...

Страница 79: ...it board by using needle nose pliers and carefully pulling upwards on the connector housing on the main circuit board Connection J6 for the FreeStyle or connection J15 for the FreeStyle 5 11 Remove th...

Страница 80: ...Concentrator Figure 22 4 Self Tapping Screws 12 Remove the main circuit board from the center section assembly Figure 22 5 Main Circuit Board Removal 13 Replace the main circuit board reverse order o...

Страница 81: ...panel keypad flex circuit from the Ziff zero insertion force connector by carefully lifting upward on the locking tabs This is connection J8 for the FreeStyle and connection J9 J10 for the FreeStyle...

Страница 82: ...venly to ensure that all adhesive is in contact with the plastic surface Figure 23 2 Adhering New Control Panel 9 Route the flex circuit through the control panel keypad slot Figure 23 3 Control Panel...

Страница 83: ...facing toward you 12 Insert into Ziff zero force insertion connector s making sure that the flex circuit seats into the connector Carefully press the Ziff connector locking tab in a downward directio...

Страница 84: ...ESD wrist strap to protect electronic circuitry 1 Remove the PSA system per the PSA REMOVAL section of this manual 2 Disconnect the Molex connector from the circuit board to the fan Figure 24 1 Fan M...

Страница 85: ...ow of the fan For the FreeStyle ensure the two wires coming from the fan are located on the upper left side For the FreeStyle 5 ensure the two wires coming from the fan are located on the upper right...

Страница 86: ...onds 3 If a FreeStyle activate the test mode by pressing flow settings 1 and 3 simultaneously for ten seconds If a FreeStyle 5 activate the test mode by pressing flow settings 1 and 5 simultaneously f...

Страница 87: ...unds and the red alarm light illuminates continuously FreeStyle has not detected a breath for 15 minutes Check the cannula connection Ensure that cannula tubing is not kinked Make sure that the cannul...

Страница 88: ...A general malfunction has occurred Change to another source of oxygen as available and contact your Equipment Provider Unit does not start on battery pack power Unit may be hot or cold if left outdoo...

Страница 89: ...or DC outlet to reset the breaker within DC power supply For FreeStyle Only No hour meter display Defective hour meter Replace hour meter All other problems Change to another source of oxygen as avail...

Страница 90: ...ygen Concentrator ACCESSORIES For proper performance and safety use only these listed accessories supplied by CAIRE Use of accessories not listed below could adversely affect the performance and or sa...

Страница 91: ...service usa chart ind com 2200 Airport Industrial Dr Ste 500 Ball Ground GA 30107 USA www CAIREmedical com CAIRE reserves the right to discontinue its products or change the prices materials equipment...

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