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Operator manual

Page 9 - 14

Initial version : 11/08
Lastest revision : -

Output Conveyor

- Operator adjustment on U.I. conveyor advance step per book.

- Conveyor full detector (can be disabled).

- Device to offset the sets - offset every N sets, with N adjustable by operator on U.I.

- Automatic positioning of set holding wheels, based on finished set dimensions.
- Pedal to activate the motion of the conveyor (only available with TR module).

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Содержание BM-e

Страница 1: ...OPERATOR OPERATOR MANUAL MANUAL Initial version 11 08 Lastest revision 02 10 9 134 030...

Страница 2: ...he exclusive property of C P Bourg SA and it is only put at the user including without limitation Renter or Purchaser or their employees disposal within the exclusive scope of using and servicing the...

Страница 3: ...ement for Hohner heads 26 3 6 5 Wire jam in the stitching head 27 4 THE USER INTERFACE UI SCREENS 28 5 SCREEN FUNCTIONS IN DETAIL 29 5 1 U I screen options 29 5 1 1 U I screen Operator s preferences 3...

Страница 4: ...ATOR ADJUSTMENTS 70 7 1 Squaring and stoppers 70 7 1 1 Stitcher joggers squareness adjustment 70 7 1 2 Stitcher joggers squareness adjustment 71 7 1 3 Folder trays squareness adjustment 72 7 1 4 Trimm...

Страница 5: ...nected in working position Caution Keep hands clear of moving parts D Wichtig Diese Maschine kann nur in Betrieb genommen werden wenn alle Sicherheitsvorrichtungen der Verarbeitungsstrasse Plexihauben...

Страница 6: ...fficulty using your equipment please call us and ask for technical assistance all the phone numbers are available at the end of this manual We will be delighted to help you All the information in this...

Страница 7: ...tuation which has some probability of death or severe injury Warning should not be considered for property damage accidents unless personal injury risk is present Danger on a red background indicates...

Страница 8: ...ellow background caution This label is located near the wheel work of the chain It indicates a high risk of injury to your fingers if they get stuck between the wheel work and the chain Yellow backgro...

Страница 9: ...the rear of the machine under the safety cover It indicates that the machine may not be operated under no circumstances without the safety covers being in place Yellow background caution This label is...

Страница 10: ...SEVERE INJURY OR DEATH CAUTION KEEP HANDS CLEAR DO NOT OPERATE WITHOUT SAFETY COVERS IN PLACE MADE IN BELGIUM BY c p bourgS A Ottignies Tel 32 10 62 22 11 Fax 32 10 61 36 38 9 139 829 MODEL VOLTS A Hz...

Страница 11: ...S IN PLACE C A U T IO N DO NO T OP ER AT E W ITH OU T SA FE TY CO VE RS IN PL AC E CAUTION ELECTRICAL HAZARD AUTHORIZED SERVICE PERSONNEL ONLY MADE IN BELGIUM BY c p bourg S A Ottignies Tel 32 10 62 2...

Страница 12: ...his machine is designed for the following environment Storage and transport Temperature 34 C through 60 C 30 F through 140 F Relative humidity 5 through 90 RH Altitude 31m through 12 192m 100 ft throu...

Страница 13: ...mponent position heads stops joggers PA press TR press holding wheels conveyor motion is automatic depending on the defined job in the U I Fine adjustments possible while machine is working Stitcher T...

Страница 14: ...I conveyor advance step per book Conveyor full detector can be disabled Device to offset the sets offset every N sets with N adjustable by operator on U I Automatic positioning of set holding wheels b...

Страница 15: ...to paper width 28 mm 1 corner YES left or right 2 heads on 4 bracket heads 2 saddle or top Space between stitches 80 3 1 to paper width 28mm middle brackets Space between stitches 80 3 1 to 190 7 5 mi...

Страница 16: ...stitching folding or stitching folding and trimming Based on A4 format 80 gsm Note The specified paper thickness figures are given for guidance only The actual performances of the machine will depend...

Страница 17: ...sure can be decrease through U I to avoid cover marking crackles Trimmer Waste bin capacity 8000 paper strips of 80 gsm with a cut of 5mm The waste bin can be emptied without stopping the machine duri...

Страница 18: ...ND MAXIMUM OFFSET FOR EU FORMATS mm A3 portrait A 90 SRA3 portrait A 75 B 90 B 75 C 90 C 75 D 120 D 135 A4 portrait A 58 5 A4 landscape A 15 SRA4 portrait A 70 SRA4 landscape A 22 5 B 58 5 B 15 B 70 B...

Страница 19: ...5x11 landscape A 0 71 B 1 96 B 0 71 C 6 31 C 7 56 D 1 96 D 0 71 10x8 portrait A 1 46 8x10 landscape A 0 46 B 1 46 B 0 46 C 6 81 C 7 81 D 1 46 D 0 46 CD portrait A 1 38 B 1 38 C 6 89 D 1 38 MINIMUM AND...

Страница 20: ...Operator manual Page 9 20 Initial version 11 08 Lastest revision 3 4 BM e Process Description a Paper path b Jam clearance...

Страница 21: ...e equipment the power cord should be located near the equipment and be easily accessible at all times Unit must be connected to the mains on a 15 A maximum branch circuit protection Push on main switc...

Страница 22: ...ision 3 6 Stitching head adjustment 3 6 1 Stitching heads mechanical unclutching See Head manuals 1 2 3 4 Locking catch keeper Stitcher bar Same procedure for both kind of heads ISP HOHNER 1 To unclut...

Страница 23: ...ote There is a risk of injury while handling a booklet if a stitch leg is shorter than the other 3 6 3 Cassettes replacement with ISP heads Localization of the heads according the error message Step 1...

Страница 24: ...e lubricated each time the cassette is replaced Please use the tube of grease delivered together with the cassettes Note According to MSDS and 2000 532 EC lubricant is not a hazardous substance The lu...

Страница 25: ...Re initialization of the stitching head When removing the rotator operating spring from the stitching head for lubrification you will loose the wire for next stitch Therefore the stitching head must b...

Страница 26: ...e felt discs on the wire bow of the Hohner heads See chapter Preventive maintenance For Hohner stitching heads Remove pin ref 1 and washer ref 2 Remove the emty spool Install a new spool ref 3 pay att...

Страница 27: ...ch is noticed at the exit of the BME there might be a wire jam in the head Apply the following instructions to clear jam and reinstall the wire For ISP stitching heads 1 Remove cassette with jam as fo...

Страница 28: ...ar glass cleaner to clean the screen proceed as explained below To clean the screen 1 Switch off the UI Do not use a spray cleaner on the screen because the cleaner may drip inside 2 Wet a soft cotton...

Страница 29: ...rs by default 1 OPERATOR S PARAMETERS Press button to the right of the screen to enter your own parameters 2 MACHINE LINE CONFIGURATION 3 FILE MENU Allows to open delete an existing job or create save...

Страница 30: ...lows the user to configure his preferences 1 UNITS Allow you to select your choice for measures in mm or inches 2 KEYBOARD CHOICE Select the kind of keyboard AZERTY or QWERTY 3 LANGUAGE Choose your la...

Страница 31: ...BM e AGR PA BM e TR Tower BST d BM e AGR PA Tower BST e left Tour BST e right BM e AGR PA BM e TR Tower BST e left Tour BST e right BM e AGR PA Tower BST e right BM e AGR PA BM e TR Tower BST e right...

Страница 32: ...or manual Page 9 32 Initial version 11 08 Lastest revision 02 10 Select the first machine of your line BST e Right in example Press V to validate The machine appears on the screen Press the blue arrow...

Страница 33: ...ion 11 08 Lastest revision 02 10 The only possibility is BM e AGR PA because is the only machine that can be installed after a right tower Select the machine Press V to validate The machine appears on...

Страница 34: ...Operator manual Page 9 34 Initial version 11 08 Lastest revision 02 10 Select the BM e TR Press V to validate The machine appears on the screen The configuration is finished valid by pressing V...

Страница 35: ...n press YES The screen shuts down and then restarts by itself Some new tabs appear according to the configuration A new tab RUN also appears to make some fine adjustments while machines are running se...

Страница 36: ...Operator manual Page 9 36 Initial version 11 08 Lastest revision Note To complete the BSTd and BM e configuration Go to BSTd screen and press SBM4 4 button 4...

Страница 37: ...Operator manual Page 9 37 Initial version 11 08 Lastest revision 02 10 5 1 3 File menu This menu allows to save delete open and recall a job program...

Страница 38: ...8 Initial version 11 08 Lastest revision 02 10 5 2 BST e screen options This is the main screen for the BST e It allows the operator s adjustments for the BST e Note These functions are detailed in th...

Страница 39: ...rimmer screen allows programming the trimming parameters 4 Conveyor screen allows programming the conveyor parameters 5 File menu allows the recording the creation of a new job and to open or erase an...

Страница 40: ...ve access to the stitching parameters Press on value to edit Enter the value using the keypad Validate V V Valid the adjustment parameters entered in the different screen X Cancel the last modificatio...

Страница 41: ...s to offset the stitches to the right or to the left compared with the middle of the paper width Position 0 0 centred stitch Determine the value through the numerical keypad Validate V 6 Stitch positi...

Страница 42: ...osition By default the fold will always be in the middle 0 0 of the paper length It is possible to offset the paper fold frontward or backward Press area 2 and determine the value through the numerica...

Страница 43: ...vated go directly to output conveyor parameter 2 Booklet final length selection Determine the value through the numerical keypad validate V 3 Trimmer conveyor height choice The trimmer conveyor height...

Страница 44: ...n conveyor selection This function allows to offset a booklet every x booklets in order to count the booklets more easily x being the entered value 1 aligned no offset 2 every second set offset 3 1 2...

Страница 45: ...djustments are complete paper format stitching folding trimming and conveyor Press Start button 3 to send some sheets and verify the parameters If it is correct enter the number of desired jobs see ch...

Страница 46: ...ess the button FILE MENU to have access to the file parameters Five adjustments are available 1 Make a comment on the saved jobs 2 Open an existing model in the EU US JA formats which could be used as...

Страница 47: ...a comment This menu allows to make a personal comment on a saved job Select a job and press button 1 to access to the dialogue box 4 lines are available to write the comments through the alphanumeric...

Страница 48: ...dardised formats Press the button 2 Select a or some standard s among the 3 suggested EU US or JA using button 3 Select a model using the arrows and validate V Press OUI YES to open the selected job o...

Страница 49: ...xisting job This menu allows to open a job saved by the operator Select a job in the left column and press button 3 Press OUI YES to open the selected job or NON NO to return to the previous screen an...

Страница 50: ...numeric keyboard and confirm it by ENTER The new job appears in the left column If the name given already exists and that you press enter a message will appear to ask you to confirm the replacement of...

Страница 51: ...allows to erase an existing job Attention Once deleted there is no way to recover the deleted program Select the job to be erased in the left column Press button 5 The following screen appears Press O...

Страница 52: ...cess Always process the tower calibration set Always Reject Always reject the tower calibration set The set will be sent to the upper reception tray Save Adjustments Disabled Ask to operator to save a...

Страница 53: ...ways process the booklets under AGR The booklet stitched folded trimmed will be sent to the conveyor Always Purge Always send sheets to the upper reception tray without stitching them Ask Operator A s...

Страница 54: ...warning of the complete machine line This button erases the indications of the screen This button allows to reach the WARNING ERRORS screen from any other screen Note Some messages disappear when the...

Страница 55: ...essibles from UI and on the machine Both buttons 1 are used to stop the machine and the 2 buttons to START the machine 5 3 11 Pause button The pause button stops the sheets feeding without stopping th...

Страница 56: ...age 9 56 Initial version 11 08 Lastest revision Operator manual Page 9 56 Initial version 11 08 Lastest revision 02 10 5 3 13 Counter of set configuration BST e BM e Press 1 button to open the counter...

Страница 57: ...defined 0 X infinity preset 3 Press this button to reset the counter to zero Press button or to increase or decrease the counter by 1 4 Activate or desactivate the preset Press button or to increase...

Страница 58: ...Operator manual Page 9 58 Initial version 11 08 Lastest revision 02 10 5 3 14 U I version and update history Simple clic on the CP Bourg area gives you the U I version and update history...

Страница 59: ...perform some fine adjustments while machines are running 1 BSTE e ADJUSTMENTS IN MODE RUN see operator manual BST e 2 BM e ADJUSTMENTS IN MODE RUN 3 MARRYING TABLE This function allows to add a sheet...

Страница 60: ...t revision 02 10 5 4 1 BST e adjustments in RUN mode Press the button to access to the setting parameters This menu gives an overview and allows parameters adjustemnt while machines are running These...

Страница 61: ...ormat for trimming CV area for conveyor This buttons are used as described below Press this button to reset the counter conveyor value and force the offset of a booklet Conveyor forced advance This co...

Страница 62: ...paper width maximum modification 3 mm 2 Adjustment on stitch spacing maximum modification 3mm 3 Adjustment on stitch position on paper length 4 Stitches offset to the paper front maximum modification...

Страница 63: ...to stitches Final booklet upper face will be longer Final booklet lower face will be longer Maximum modification 1 5mm TR area Trimmer adjustment while running 8 Trimmer conveyor height adjustment Min...

Страница 64: ...l Page 9 64 Initial version 11 08 Lastest revision 02 10 5 4 3 Manual feeding This function allows to feed sets manually in the BM e Select RUN menu then the manual feeding screen You will see hereund...

Страница 65: ...e the set pay attention to the limitations Validate with Validate the function by pressing button 2 The manual feeding button becomes orange Press START button from RUN menu The button will only be ac...

Страница 66: ...ion 02 10 You may get back to the other screens any time The button will then become orange to show you that you are in manual feeding mode Press STOP button to stop the machine Press manual feeding b...

Страница 67: ...arts stitches from clinchers by pushing on the handle 3 times If you 1 do not do it there is a risk of poor stitching or jam Empty the waste bin If you do not do there is a risk of machine stop with t...

Страница 68: ...ansport wheels with a cloth and a specific cleaning solution If you do 1 not do it there is a risk of smeared sheets Clean the threaded rod of the stitching heads with a brush If you do not do it ther...

Страница 69: ...evision Monthly maintenance Refer to head manual for maintenance Every 3 month maintenance Clean stop fingers of the stitching area with compressed air and then offset cleaner with cotton cloth If you...

Страница 70: ...s The following adjustments of the joggers and stops from the different modules allows to correct a paper default and the squareness of the fold 7 1 1 Stitcher joggers squareness adjustment Slighty un...

Страница 71: ...Operator manual Page 9 71 Initial version 11 08 Lastest revision 7 1 2 Stitcher joggers squareness adjustment Adjust the squareness using screw A A A 1 2 3 3 2 1 0...

Страница 72: ...Operator manual Page 9 72 Initial version 11 08 Lastest revision 02 10 7 1 3 Folder trays squareness adjustment Adjust the squaresess using the knob A A 14 14...

Страница 73: ...Operator manual Page 9 73 Initial version 11 08 Lastest revision 7 1 4 Trimmer stop squareness adjustment A A 1 2 3 3 2 1 0...

Страница 74: ...r manual Page 9 74 Initial version 11 08 Lastest revision 7 2 Trimmer stop squareness adjustment The wheels position adjustment is done automatically but a manual adjustment is possible using the A bu...

Страница 75: ...7 3 PA ball replacement Operator manual Page 9 75 Initial version 11 08 Lastest revision 1 4 5 6 2 3...

Страница 76: ...doit tre mis au rebut selon les conventions nationales Conform ment la l gislation europ enne tout quipement lectrique et lectronique en fin de vie et destin au rebut doit tre manipul selon les proc d...

Страница 77: ...ositivi elettrici ed elettronici a fine vita venga gestito in conformit con le normative vigenti Prima di smaltire il dispositivo rivolgersi al rivenditore autorizzato di zona per informazioni sul rit...

Страница 78: ...Operator manual Page 9 78 Initial version 11 08 Lastest revision NOTES...

Страница 79: ...Operator manual Page 9 79 Initial version 11 08 Lastest revision NOTES...

Страница 80: ...98 1686 e mail cpb_germany cpbourg com PARC D AFFAIRES SILIC 32 rue des G meaux BP 60410 F 94573 Rungis Cedex France Tel 33 1 46873214 Fax 33 1 46875217 e mail cpb_france cpbourg com Millewee 14 B P 8...

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