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Bush Hog RMB 1660 Скачать руководство пользователя страница 103

MAINTENANCE

RMB 1660 11/10

Maintenance Section 5-5

© 2010 Alamo Group Inc.

MAINTENANCE

FLAILHEAD

1.

Frequently inspect the rotor assembly for damaged or missing flails. Bolts and nuts securing the flails to the

rotor should be regularly checked and kept tight. The correct torque setting for these locknuts is 135 Nm
(100 lbs/ft.). Use only the correct flail bolt and locking nut. Check the flail pivot bushes for possible damage
or wear. They do not require oil.

2.

Do not attempt to run the rotor with flails missing. Imbalance will cause severe vibration and can rapidly

damage the rotor shaft bearings. As an emergency measure, if a flail is broken off or lost, remove another
on the opposite site of the rotor to retain balance. Always replace flails in opposite pairs and never match
up a new flail with a resharpened one which will of course be lighter.

3.

Blunt flails absorb a lot of power and leave an untidy finish to work. They should be sharpened on a

grindstone or with a portable grinder periodically. Blades MUST BE sharpened in pairs.

4.

Wear protective gear when sharpening flails.

5.

Ensure that the bearing housings and hydraulic mounting nuts and bolts are kept tight. They should be

checked during servicing.

CABLES

The cables operate on a push/pull system with the spool centering springs always returning the spool to the
neutral position when the handle is released.

Care should be taken during installation and operation to ensure that the cables are not trapped or kinked. Any
abrasion or damage to the outer casing should be sealed with plastic insulation tape to avoid moisture
penetrating.

No routine adjustment of the cables are necessary as they do not stretch. The threaded collar is correctly
adjusted when the lever is in a vertical position in its housing allowing an equal amount of travel in either
direction.

On no account should any attempt be made to lubricate the cables which are assembled
with a special lubricant during manufacture.

NOTE: Be careful in determining the correct cable connections on both the control unit and the valve in the
event of cable replacement.

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Содержание RMB 1660

Страница 1: ...34 874 2700 www bushhog com REAR MOUNT BOOM MOWER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and...

Страница 2: ...safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense...

Страница 3: ...manual or if you have any questions concerning safety of operation contact your supervisor dealer or Bush Hog If you would like a VHS video tape of the video please mail AEMVideo alamo group com or Fa...

Страница 4: ...ster Address _____________________________________ City ___________________________________ State __________________________________ Zip Code ______________________________ Mower Model _______________...

Страница 5: ...erator Guard 3 3 DEALER SETUP INSTRUCTIONS 3 4 ATTACHMENT TO TRACTOR 3 5 Flail Head Attachment 3 12 OIL REQUIREMENTS 3 13 Tank 3 13 FITTING CONTROL UNIT IN CAB 3 13 Cable Controlled Models 3 13 RUNNIN...

Страница 6: ...4 29 Bystanders Passersby Precautions 4 29 Engaging the Power Take Off PTO 4 30 Operating Speed and Ground Speed 4 31 Operating the Mower 4 31 Operating the Attached Mower Heads 4 33 Shutting Down th...

Страница 7: ...Safety Section 1 1 2010 Alamo Group Inc SAFETY SECTION...

Страница 8: ...are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL...

Страница 9: ...or has fully read and understood the manuals prior to operation SG 4 The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times...

Страница 10: ...breaks to help prevent these potentially impaired operating conditions Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation SG 32 Use ex...

Страница 11: ...Do not operate the implement while wearing loose fitting clothing Entanglement of the clothing with the rotating elements can result in serious injury or even death Stay clear of all rotating elements...

Страница 12: ...poses the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades SBM 2 Never Leave the mower unattended...

Страница 13: ...ivelines gearboxes or hydraulic components such as valves tanks pumps and motors Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck SBM 20 Do not...

Страница 14: ...ar on the Mower drivetrain spread cut material better eliminate streaking and make the final cut more uniform SFL 6 Operate this Equipment only with a Cab Tractor Always wear seat belts SG 45 BEFORE l...

Страница 15: ...se Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician k...

Страница 16: ...unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 300 feet of...

Страница 17: ...o Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate...

Страница 18: ...to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push and pull the contr...

Страница 19: ...asteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order SG 21 Do Not...

Страница 20: ...rly careful when transporting the Implement with the Tractor Turn curves or go up hills only at a low speed and using a gradual steering angle Rear mounted implements move the center of gravity to the...

Страница 21: ...rhead structures or power lines can cause property damage or serious injury or death If necessary lower boom to reduce height and or remove mowing head to reduce width to the legal limits SBM 8 Never...

Страница 22: ...ads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak...

Страница 23: ...ote safe operation Damage to the decals may occur while in shipping use or reconditioning Bush Hog cares about the safety of its customers operators and bystanders and will replace the safety decals o...

Страница 24: ...Hog Logo 14 85 9 50068740 2 NAME RMB 1660 Model Name 10 50061049 1 LOGO Bush Hog Logo 22 11 D524 1 BOOKLET Safety Booklet 12 46505 01 1 _________ Canister Operator s Manual Inside 13 9313043 3 _______...

Страница 25: ...22 2 24028 1 WARNING Rubber Deflectors 3 02965141 1 WARNING Thrown Objects 4 1290738 1 INSTRUCT Euro Multi Instruction Flail Head 5 09 821 35 1 MULTI DECAL Euro Multi Instruction 6 1458392 1 REFLECT...

Страница 26: ...SAFETY RMB 1660 11 10 Safety Section 1 20 2010 Alamo Group Inc SAFETY Decal Description Multi Hazard Decal Sheet P N D433 Decal D433 consists of the following multi hazards...

Страница 27: ...SAFETY RMB 1660 11 10 Safety Section 1 21 2010 Alamo Group Inc SAFETY Driveline Hazards P N D388 Decal D388 consists of the following multi hazards...

Страница 28: ...4 DANGER Crushing and Pinch Points Moving machinery parts can pinch or crush or fall which may cause injury or death P N 02962765 WARNING Failure to INSPECT and REPAIR or REPLACE Hoses may allow worn...

Страница 29: ...roup Inc SAFETY DANGER Crushing Hazard Serious injury can result from contact with moving boom Stay clear of boom swing are P N D354 P N 50065309 Logo Product Name Bush Hog 14 85 P N 50068740 MODEL NA...

Страница 30: ...operator s manual is located inside this canister If the manual is missing order one from your dealer P N 46505 01 Slow Moving Vehicle Decal Keep SMV reflector clean and visible DO NOT transport or o...

Страница 31: ...ticeably worn Do not operate mower if deflector is missing or damaged P N 24028 WARNING Cutting while Flail Head is raised off ground will allow high speed Flail Blades to throw cuttings at high speed...

Страница 32: ...ty Section 1 26 2010 Alamo Group Inc SAFETY Euro Multi Decal P N 09 821 35 Red Reflector Keep reflectors clean and visible P N 1458392 Amber Reflector Keep reflectors clean and visible P N 1458393 Gre...

Страница 33: ...nect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or main...

Страница 34: ......

Страница 35: ...Introduction Section 2 1 2010 Alamo Group Inc INTRODUCTION SECTION...

Страница 36: ...mower and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if fol...

Страница 37: ...Solid Skirts at all times The Mower manufacturer strongly recommends the use of Chain Guards Deflectors or Solid Skirts for Agricultural purposes as well to reduce the risk of property damage serious...

Страница 38: ...Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the Mower Mail promptly using the return envelope included with the Operator s Manual NOTE Warranties...

Страница 39: ...Assembly Section 3 1 2010 Alamo Group Inc ASSEMBLY SECTION...

Страница 40: ...E Category 2 P T O SHAFT Tractor must be equipped with a live drive PTO to enable forward motion to be stopped while the flail head continues to operate CHECK CHAINS STABILIZERS Check chains or stabil...

Страница 41: ...l outfit weight on the front axle for stable transport on the road and to reduce crabbing due to the drag of the cutting unit when working on the ground Rear weights may be required to maintain a reas...

Страница 42: ...red as a guide for stability only and is not a guide to tractor strength it is therefore recommended that you consult your tractor manufacturer or local dealer to obtain specific advise on this subjec...

Страница 43: ...cessary fit the spacers supplied as required to minimise sideways movement of the tractor sway bars within the hitch brackets Tighten tractor s stabilizers The lifting equipment may now be removed Fit...

Страница 44: ...gearbox stub shaft are approximately in line NOTE As lift occurs be aware the machine may tilt slightly The four levers of machine controls must be operated from the tractor seat During this operatio...

Страница 45: ...pped and permit the tractor s in built transport protection system to function correctly during operation and transportation Ensure the tractor s linkage is in Position Control and the linkage raised...

Страница 46: ...ounting rail If not the machine must be lowered to the ground and the next higher hole on the stabilizer valve selected the machine raised and contact checked Repeat again in the third hole if necessa...

Страница 47: ...Inc ASSEMBLY Adjust using the mounting hole that allows the P T O and gearbox shaft to align as near as possible Fit positioning stops these remain in position until tractor is changed Lower tractor l...

Страница 48: ...e stand legs into the work position and secure with lock pins Tighten check chains and or stabilizer bars Fit machine controls into the cab Measure P T O and cut to dimension shown Note For subsequent...

Страница 49: ...on link can be connected Do Not attempt to raise or lower the boom or mower head unless the Implement is securely attached to the Tractor The Implement could tip over and cause equipment damage and po...

Страница 50: ...correct bolt torque settings With the arms at half reach and the flailhead clear of the ground carry out final adjustment of the lift arm leveling box to bring the main frame horizontal Carefully oper...

Страница 51: ...rilled In deciding the final position of the control box remember not to exceed the minimum acceptable bend radii of 8 for the cables The control lever for the cable operated rotor control valve is mo...

Страница 52: ...irculate the oil in the reservoir through the return line filter 6 Check the hose runs and observe that they are free from any pinching chafing straining or kinks Recheck the oil level in the tank and...

Страница 53: ...n initial attachment to tractor found on previous pages Connect stabilizer into tractors top hitch position used previously Raise the machine on the tractor linkage until the stabilizer contacts the e...

Страница 54: ......

Страница 55: ...Operation Section 4 1 2010 Alamo Group Inc OPERATION SECTION...

Страница 56: ...Some pictures may show shields removed for picture clarity NEVER operate implement without all shields in place and in good operational condition The operator must be familiar with the mower and tract...

Страница 57: ...chine Reach 16 5 5 0m Machine weight with flailhead 2434lbs 1104kg Power Arm Horsepower 54hp Oil Tank Capacity 48g 180ltr Hydraulics Gear Totally Independent Standard Method of Attachment 3 Point Link...

Страница 58: ...d Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safe...

Страница 59: ...ff the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipp...

Страница 60: ...n flat surfaces the left rear tractor tire MUST exert a minimum down force weight of 1500 lbs on the ground when the tractor is on level ground its boom is fully extended and the mower head is horizon...

Страница 61: ...er diameter hitch pins CAT II Implement Hitch Specification Width from outside to outside A frame 32 3 8 Quick Hitch width inside lug to lug 33 5 8 Height from bottom hitch pin to top pin 19 Lower pin...

Страница 62: ...or dealer can provide the over running clutch and its installation if needed OPS U 0006_B DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can d...

Страница 63: ...t on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual rem...

Страница 64: ...al Make sure all guards shields and other safety devices are securely in place The parking brake is on The tractor transmission levers are in park or neutral The boom operating controls are in the neu...

Страница 65: ...se fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order SG 21 6 1...

Страница 66: ...ld be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entangl...

Страница 67: ...each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured properly Ensure that all joints are lubricated See Mai...

Страница 68: ...and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physi...

Страница 69: ...se leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOS...

Страница 70: ...are secured with pins Remove any grass or other debris which may be wrapped around the cutterbar OPS B 0063 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive...

Страница 71: ...in the canister on the mower All safety decals are in place and legible The Mounting frame bolts are in place and tight The Boom connection bolts pins are tight There are no cracks in boom The Hydraul...

Страница 72: ...Specific Comments if not O K The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor bra...

Страница 73: ...OPERATION RMB 1660 11 10 Operation Section 4 19 2010 Alamo Group Inc OPERATION 7 MACHINE CONTROLS 7 1 Cable Controls Identification Function...

Страница 74: ...OPERATION RMB 1660 11 10 Operation Section 4 20 2010 Alamo Group Inc OPERATION 7 2 Lever Functions...

Страница 75: ...OPERATION RMB 1660 11 10 Operation Section 4 21 2010 Alamo Group Inc OPERATION 7 3 Rotor Control...

Страница 76: ...ndent upon the gradient of work It will require less force when working uphill and vice versa With SLEW selected When the slew relief valve setting is exceeded oil is displaced from the slew cylinder...

Страница 77: ...he vegetation properly Too fast a speed will be indicated by over frequent operation of the breakaway system a fall off in tractor engine revs and a poor finish to the work leaving ragged uncut tufts...

Страница 78: ...o prevent the possibility of any debris being thrown through the hedge into the path of oncoming vehicles Cut the side and bottom of the road side Top cut the hedge to the height required NOTE Never c...

Страница 79: ...f the lift cylinder A restrictor in the gland connection of the lift ram prevents sudden unpredictable movements should this occur NOTE Always inspect the work area prior to cutting to remove hazardou...

Страница 80: ...KEEP CLEAR OPS B 0005 Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manua...

Страница 81: ...ocked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disen...

Страница 82: ...r in a low gear when going downhill DO NOT coast or free wheel downhill OPS B 0006_G Never Leave the mower unattended while the head is in the raised position The mower could fall causing serious inju...

Страница 83: ...n of the debris Inspect the condition of the mower and make any needed repairs immediately Make sure the blades are not damaged and the carrier is balanced before resuming operation Always wear your s...

Страница 84: ...gain at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better eliminate streaking and make the final cut more uniform...

Страница 85: ...control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds...

Страница 86: ...by steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing SGM 1 Avoid mowing in reverse dir...

Страница 87: ...up to 1 1 2 The Grass Flail operates attached to the boom arm and is ideal for cutting hard to reach areas where a smooth cut is required Cutting height ranges from 3 4 to 4 in vegetation Cutting hei...

Страница 88: ...before exiting the tractor OPS B 0011_J BEFORE leaving the tractor seat lower the implement set the parking brake and or set the tractor transmission in parking gear disengage the PTO stop the engine...

Страница 89: ...replacements so that the mower will be ready for use at the start of the next season Store the unit in a clean and dry location Use spray touch up enamel where necessary on bare metal surfaces to pre...

Страница 90: ...ol assembly Operate SLEW IN Operate LIFT and REACH to position the machine Operate REACH IN until dipper arm contacts the transport cradle Select LIFT UP and raise the arms until the tension link is 3...

Страница 91: ...and the rear cross member of the tractor cab 19 TRANSPORT POSITION Head Removal With the flail head removed the arms are fully folded but the lift ram remains retracted If the lift ram is extended th...

Страница 92: ...e caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds Never tow the implement at speeds greater than 20 MPH 32 kph OPS U 0018 19 2 Transporting on Public R...

Страница 93: ...slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transp...

Страница 94: ...there are no bystanders poles large obstructions or any vehicles that may be in path of the mower head or boom Use caution and reduce speed if other vehicles or pedestrians are in the area OPS B 0016...

Страница 95: ...both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Arrange the chains so that when tightened the chains are pulling down...

Страница 96: ...the cutter valve 2500 PSI Hydraulic System Failure Malfunction in hydraulic Check entire system before valve is valve section replaced may require replacement of hydraulic valve section but not of th...

Страница 97: ...e hub not properly Remove hub check tapered spline seated on shaft shaft clean and replace New Blade or bolts matched Replace blades or bolts in sets Drivelines not phased correctly Replace Drivelines...

Страница 98: ......

Страница 99: ...Maintenance Section 5 1 2010 Alamo Group Inc MAINTENANCE SECTION...

Страница 100: ...y check the PTO guards for damage and ensure the anti rotation chains are in place and that their anchor points are in good condition Do not operate the machine with any damaged guards replace suspect...

Страница 101: ...on suction strainer and a low pressure 10 micron full flow return line filter protect the machine Suction strainer The strainer is permanently fixed within the reservoir Should symptoms of pump cavita...

Страница 102: ...s in exactly the same manner This is especially important for the flail hoses where they must be crossed upper to lower at the dipper and head pivots Hose Warranty Warranty is limited to replacement o...

Страница 103: ...on a grindstone or with a portable grinder periodically Blades MUST BE sharpened in pairs 4 Wear protective gear when sharpening flails 5 Ensure that the bearing housings and hydraulic mounting nuts a...

Страница 104: ...a the filler plug to a point where the oil starts to run from the level plug orifice replace plugs and tighten securely Fill with multipurpose gearbox oil P N 00786250 STORAGE If machine is to be left...

Страница 105: ...e the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values appl...

Страница 106: ...l service or adjustment loss of crops or any other loss of income rental of substitute equipment expenses due to loss damage detention or delay in the delivery of equipment or parts resulting from act...

Страница 107: ...ly to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seat belt if the tractor has a ROPS 2 Where possible avoid operating the tractor near d...

Страница 108: ...RMB 1660 11 10 P N 50068816C Printed U S A RMB 1660 REAR MOUNT BOOM MOWER...

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