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9 | Overhaul

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Instruction Manual SECO SV_SD1010-1025C_SV_SD1040D_EN_en

9

Overhaul

WARNING

Machines contaminated with hazardous material.
Risk of poisoning!
Risk of infection!

If the machine is contaminated with hazardous material:

●

Wear appropriate personal protective equipment.

NOTICE

Improper assembly.
Risk of premature failure!
Loss of efficiency!

●

Any dismantling of the machine that goes beyond anything that is described in this manual
should be done by Busch authorized technicians.

In case of the machine having conveyed gas that was contaminated with foreign materials which are
dangerous to health:

●

Decontaminate the machine as much as possible and state the contamination status in a ‘Dec-
laration of Contamination’.

Busch will only accept machines that come with a completely filled in and legally binding signed
‘Declaration of Contamination’ (form downloadable from

www.buschvacuum.com

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Содержание Seco SD 1010 C

Страница 1: ...manuals service kits SECO Dry running Rotary Vane Vacuum Pumps and Compressors SV 1010 C SV 1016 C SV 1025 C SV 1040 D SD 1010 C SD 1016 C SD 1025 C SD 1040 D Instruction Manual 0870569132 0006_en US Original instructions 10 27 2022 ...

Страница 2: ...g Lines Pipes 10 5 2 1 Suction Connection 10 5 2 2 Discharge Connection 11 6 Electrical Connection 12 6 1 Machine delivered without Control Box or Variable Speed Drive VSD 12 6 2 Wiring Diagram Single Phase Motor 13 6 3 Wiring Diagram Three Phase Motor 13 7 Commissioning 15 8 Maintenance 16 8 1 Maintenance Schedule 17 8 2 Change Vanes and Internal Filters 17 8 3 Discharge Valve Maintenance SV vers...

Страница 3: ...rding to state of the art methods Never theless residual risks may remain as described in the following chapters and in accordance with the chapter Intended Use 5 This instruction manual highlights potential hazards where appropri ate Safety notes and warning messages are tagged with one of the keywords DANGER WARNING CAUTION NOTICE and NOTE as follows DANGER indicates an imminent dangerous situat...

Страница 4: ... on SV only on SD standard on SD PRV 1 2 Description 1 SD series pressure 2 SV series vacuum Description IN Suction connection MTB Motor terminal box OUT Discharge connection DA Directional arrow VA Vane NP Nameplate IIF Internal inlet filter VRV Vacuum regulating valve IDF Internal discharge filter PRV Pressure regulating valve EB Eye bolt DV Discharge valve RF Radial fan ...

Страница 5: ...ciple The machine works on the rotary vane principle The compression is made without the use of any lubrication whatsoever NOTICE Lubricating a dry running machine compression chamber Risk of damage to the machine Do not lubricate the compression chamber of the machine with oil or grease 2 2 Intended Use WARNING In case of foreseeable misuse outside the intended use of the machine Risk of injuries...

Страница 6: ...025 C and SV 1040 D heavy duty operation where machine runs against a closed inlet for a longer time for example pick place we propose to configure the machine with EK 60 vanes to gether with the vacuum regulation valve VRV which should not be fully closed 2 3 2 Pressure Regulating Valve The pressure regulating valve PRV controls pressure when the machine is used on overpressure duties standard fo...

Страница 7: ... or work under suspended loads To find out the weight of the machine refer to the chapter Technical Data 28 or the name plate NP Make sure that the eye bolt s EB is are in faultless condition fully screwed in and tightened by hand Check the machine for transport damage If the machine is secured to a base plate Remove the machine from the base plate ...

Страница 8: ... Seal all apertures with adhesive tape or reuse provided caps If the machine is to be stored for more than 3 months Wrap the machine in a corrosion inhibiting film Store the machine indoors dry dust free and if possible in original packaging preferably at temperatures between 0 40 C ...

Страница 9: ...tion conditions Risk of premature failure Loss of efficiency Take care that the installation conditions are fully complied with 10 cm 10 cm 10 cm 10 cm 1 2 Description 1 Air flow and installation space 2 Cabinet design recommandation Make sure that the environment of the machine is not potentially explosive Make sure that the ambient conditions comply with the Technical Data 28 ...

Страница 10: ...our Busch representative the motor should be derated or the ambient temperature limited 5 2 Connecting Lines Pipes Remove all protective covers before installation Make sure that the connection lines cause no stress on the machine s connection if necessary use flexible joints Make sure that the line size of the connection lines over the entire length is at least as large as the connections of the ...

Страница 11: ...age to the machine Make sure that the discharged gas will flow without obstruction Do not shut off or throttle the discharge line Connection size s G1 2 for SD 1010 1016 C G3 4 for SD 1025 C and SD 1040 D No dimension for SV 1010 1025 C and SV 1040 D discharge valve DV Depending on the specific configuration ordered other connection dimensions may apply ...

Страница 12: ...at the EMC of the machine is compliant with the requirements of your supply net work system if necessary provide further interference suppression EMC of the machine see EU Declaration of Conformity 29 or UK Declaration of Conformity 30 6 1 Machine delivered without Control Box or Variable Speed Drive VSD DANGER Live wires Risk of electrical shock Electrical installation work must only be executed ...

Страница 13: ...he terminal box for motor con nection instructions diagrams 6 2 Wiring Diagram Single Phase Motor 2 1 3 5 4 6 L N 6 3 Wiring Diagram Three Phase Motor NOTICE Incorrect direction of rotation Risk of damage to the machine Operation in the wrong direction of rotation can destroy the machine in a short time Prior to start up ensure that the machine is operated in the right direction Determine the inte...

Страница 14: ...6 Electrical Connection 14 32 Instruction Manual SECO SV_SD1010 1025C_SV_SD1040D_EN_en Delta connection low voltage Star connection high voltage ...

Страница 15: ...ng machine Risk of damage to hearing If persons are present in the vicinity of a non noise insulated machine over extended periods Make sure that ear protection is being used Make sure that the installation conditions see Installation Conditions 9 are met Switch on the machine Make sure that the maximum permissible number of starts does not exceed 12 starts per hour Those starts should be spread w...

Страница 16: ...s Prior to any action requiring touching the machine let the machine cool down first CAUTION Failing to properly maintain the machine Risk of injuries Risk of premature failure and loss of efficiency Maintenance work must only be executed by qualified personnel Respect the maintenance intervals or ask your Busch representative for service NOTICE Using inappropriate cleaners Risk of removing safety...

Страница 17: ...e process gas other contamination or ingress of process material can make it neces sary to shorten the maintenance intervals significantly Material of Vanes Interval Maintenance work Zirkon Monthly Clean the machine from dust and dirt In case of an inlet filter being installed Check the inlet filter cartridge replace if necessary EK 60 Zirkon Every 8000 hours or once a year Check the vanes VA and ...

Страница 18: ..._SD1040D_EN_en 1 2 Description 1 5 mm hex key 2 Only on SD series Check vane height 1 2 3 4 5 6 Description 1 5 mm hex key 2 H Height 3 Zirkon SV SD 1010 1016 C H 27 mm SV SD 1025 C SV SD 1040 D H 33 mm 4 SV SD 1010 1016 C H 27 mm SV SD 1025 C SV SD 1040 D H 33 mm ...

Страница 19: ...5 EK 60 SV 1025 C 1040 D H 33 mm Maintenance 3000h 1 year 6 SV 1025 C 1040 D H 33 mm 1 2 Description 1 5 mm hex key 2 Busch genuine parts 7 x vane VA The vane type acc to the specification only for the SV 1025 C SV 1040 D 1 2 3 4 5 Description 1 5 mm hex key 2 1 x internal inlet filter IIF ...

Страница 20: ...SECO SV_SD1010 1025C_SV_SD1040D_EN_en Description 3 1 x internal discharge filter IDF on SD series only 4 1 x flat gasket FG 5 3 x copper washer COW 8 3 Discharge Valve Maintenance SV version only 1 2 Description 1 9 mm wrench 2 10 mm wrench ...

Страница 21: ...Maintenance 8 Instruction Manual SECO SV_SD1010 1025C_SV_SD1040D_EN_en 21 32 1 2 3 4 Description 1 1 x felt washer FW 2 9 mm wrench 3 10 mm wrench 4 Length 10 mm ...

Страница 22: ...ency Any dismantling of the machine that goes beyond anything that is described in this manual should be done by Busch authorized technicians In case of the machine having conveyed gas that was contaminated with foreign materials which are dangerous to health Decontaminate the machine as much as possible and state the contamination status in a Dec laration of Contamination Busch will only accept m...

Страница 23: ...any action requiring touching the machine let the machine cool down first Shut down the machine and lock against inadvertent start up Disconnect the power supply Vent the connected lines to atmospheric pressure Disconnect all connections If the machine is going to be stored See Storage 8 10 1 Dismantling and Disposal Separate special waste from the machine Dispose of special waste in compliance wi...

Страница 24: ...ecommended for the correct functioning of the machine and to validate the warranty 11 1 Overview VA FW FG SR COW IIF IDF Description COW Copper washer FG Flat gasket FW Felt washer IDF Internal discharge filter IIF Internal inlet filter SR Sealing ring VA Vane Refer to the following table see Available Kits 25 to know the corresponding kit content to your product configuration The vane type acc to...

Страница 25: ...R 7 x VA 0994 567 112 Service kit SV 1025 C With Zirkon vanes Includes 3 x COW 1 x FG 1 x FW 1 x IIF 7 x VA 0994 567 101 Service kit SV 1025 C With EK 60 vanes Includes 3 x COW 1 x FG 1 x FW 1 x IIF 7 x VA 0994 528 979 Service kit SD 1025 C Includes 3 x COW 1 x FG 1 x IDF 1 x IIF 1 x SR 7x VA 0994 567 102 Service kit SV 1040 D With Zirkon vanes Includes 3 x COW 1 x FG 1 x FW 1 x IIF 7 x VA 0994 56...

Страница 26: ...plied with the correct voltage Check the power supply The motor is defective Repair the machine contact Busch The machine does not reach the usual pressure The internal filters IIF IDF are partially clogged Replace the filter cartridge The inlet filter cartridge op tional is partially clogged Replace the inlet filter car tridge One of the regulating valves VRV PRV is jammed in an open position Dis...

Страница 27: ... runs too hot Insufficient cooling Remove dust and dirt from the machine Ambient temperature too high Observe the permitted am bient temperature The internal filters IIF IDF are partially clogged Replace the filter cartridge The inlet filter optional is par tially clogged Replace the filter cartridge For the solution of problems not mentioned in the troubleshooting chart contact your Busch repre s...

Страница 28: ...A 58 61 60 65 66 65 65 64 Ambient temperature range C 0 40 Ambient pressure Atmospheric pressure Weight approx kg 21 25 33 38 SD 1010 C SD 1016 C SD 1025 C SD 1040 D Volume flow at inlet 50Hz 60Hz m h 10 12 16 19 25 30 40 48 Overpressure mbar g 600 600 1000 Nominal motor rating 50Hz 60Hz kW 0 37 0 37 0 55 0 55 0 9 0 9 1 25 1 25 Nominal motor speed 50Hz 60Hz min 1 1500 1800 Noise level EN ISO 2151 ...

Страница 29: ...zardous substances in electrical and electronic equipment incl all related applicable amend ments and comply ies with the following designated standards that have been used to fulfill those provisions Standards Title of the Standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being ...

Страница 30: ...Restriction of the use of certain hazardous substances in Electrical and Electronic Equipment Regulations 2021 and comply ies with the following designated standards that have been used to fulfill those provisions Standards Title of the Standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard...

Страница 31: ...Instruction Manual SECO SV_SD1010 1025C_SV_SD1040D_EN_en 31 32 Notes ...

Страница 32: ...resence In every country highly competent local personnel delivers custom tailored support backed by a global network of expertise Wherever you are Whatever your business We are there for you Busch companies and Busch employees Local representatives and distributors Busch production site www buschvacuum com 0870569132 0006_en US ...

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