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Maintenance

DANGER

_age32

In case the vacuum and pressure pump conveyed gas that was con-
taminated with foreign materials which are dangerous to health,
harmful material can reside in filters.

Danger to health during inspection, cleaning or replacement of fil-
ters.

Danger to the environment.

Personal protective equipment must be worn during the handling
of contaminated filters.

Contaminated filters are special waste and must be disposed of
separately in compliance with applicable regulations.

CAUTION

_ac

During operation the surface of the vacuum and pressure pump
may reach temperatures of more than 70 °C.

Risk of burns!

Prior to disconnecting connections make sure that the connected
pipes/lines are vented to atmospheric pressure

Maintenance Schedule

Note

: The maintenance intervals depend very much on the individual

operating conditions. The intervals given below shall be considered as
starting values which should be shortened or extended as appropriate.
Particularly heavy duty operation, such like high dust loads in the envi-
ronment or in the process gas, other contaminations or ingress of pro-
cess material, can make it necessary to shorten the maintenance
intervals significantly.

Monthly:

Make sure that the vacuum and pressure pump is shut down and
locked against inadvertent start up

In case an inlet air filter (62, 63) is installed:

Check the inlet air filter (62, 63), if necessary replace

In case of operation in a dusty environment:

Clean as described under

Ú

page 7: Every 6 Months:

Every 6 Months:

Make sure that the housing is free from dust and dirt, clean if nec-
essary

Make sure that the vacuum and pressure pump is shut down and
locked against inadvertent start up

Clean the fan cowling, the fan wheel, the ventilation grille and the
cooling fins

Every Year:

Make sure that the vacuum and pressure pump is shut down and
locked against inadvertent start up

In case an inlet air filter (62, 63) is installed:

Replace the inlet air filter (62, 63)

In case an inlet screen is installed:

Check the inlet screen, clean if necessary

Every 1500 – 2000 (SD) / 2000 – 3000 (SV) Operating
Hours:

Replace the vanes (35) (

Ú

page 7: Check/Replacement of Vanes)

Check/Replacement of Vanes

Make sure that the vacuum and pressure pump is shut down and
locked against inadvertent start up

Remove the cylinder cover

Remove the vanes (35)

Check the vanes (35) for dam-
age

Measure the height A of the
vanes (35)

CAUTION

_a

The vanes (35) are made of special carbon and are self-lubricating.

The vanes must by no means be lubricated with oil or grease.

In case the vanes (35) are un-
damaged, the height A of all
vanes is more than 23 mm and
regular inspections in short inter-
vals are ensured:

Reinsert the vanes (35) as
shown

In case a vane (35) is damaged,
its height A is less than 23 mm,
1500 – 2000 (SD) / 2000 – 3000
(SV) operating hours have passed
since the last change or will have
passed until the next inspection:

Insert new vanes (35) as
shown

Reattach the cylinder cover

Overhaul

CAUTION

_a

In order to achieve best efficiency and a long life the vacuum and
pressure pump was assembled and adjusted with precisely defined
tolerances.

This adjustment will be lost during dismantling of the vacuum and
pressure pump.

It is therefore strictly recommended that any dismantling of the
vacuum and pressure pump that is beyond of what is described in
this manual shall be done by Busch service.

Maintenance

SV

 

1005

 

C / SD

 

1005

 

C / SV

 

1008

 

C / SD

 

1008

 

C

0870135648

 

page 7

Содержание SECO SD 1005 C

Страница 1: ...Installation and Operating Instructions Vacuum and Pressure Pumps SECO SV 1005 C SD 1005 C SV 1008 C SD 1008 C 0870135648 0001 21 10 2021 Original instructions ...

Страница 2: ...rts Accessories 13 EU Declaration of Conformity 14 Technical Data 16 Preface SV 1005 C SD 1005 C SV 1008 C SD 1008 C 0870135648 page 2 Preface Congratulations on your purchase of the Busch vacuum and pressure pump With watchful observation of the field s requirements innova tion and steady development Busch delivers modern vacuum and pres sure solutions worldwide These operating instructions conta...

Страница 3: ...s absolutely oil free A lubrication of the pump chamber is neither necessary nor allowed Cooling The vacuum and pressure pump is cooled by radiation of heat from the surface of the vacuum and pressure pump the air flow from the fan wheel of the drive motor the process gas Start Controls The vacuum and pressure pump comes without start controls The con trol of the vacuum and pressure pump is to be ...

Страница 4: ...om your local packaging dealer Busch uses CORTEC VCI 126 R film for the overseas packaging of large equipment Wrap the vacuum and pressure pump in VCI film Store the vacuum and pressure pump if possible in original packing indoors dry dust free and vibration free For commissioning after conservation Make sure that all remains of adhesive tape are removed from the ports Commission the vacuum and pr...

Страница 5: ...e line exceeds 0 5 m it is prudent to use larger line sizes in order to avoid a loss of efficiency and an over load of the vacuum and pressure pump Seek advice from your Busch representative Make sure that the discharge line either slopes away from the vacuum and pressure pump or provide a liquid separator or a drip leg with a drain cock so that no liquids can back up into the vacuum and pressure ...

Страница 6: ...joining plant components Risk of injury The vacuum and pressure pump must only be operated under the conditions described below The vacuum and pressure pump is intended for the suction SV 1005 C SV 1008 C the compression SD 1005 C SD 1008 C of air and other dry non aggressive non toxic and non explosive gases Conveying media with a lower or higher density than air leads to an in creased thermal an...

Страница 7: ...cuum and pressure pump is shut down and locked against inadvertent start up Clean the fan cowling the fan wheel the ventilation grille and the cooling fins Every Year Make sure that the vacuum and pressure pump is shut down and locked against inadvertent start up In case an inlet air filter 62 63 is installed Replace the inlet air filter 62 63 In case an inlet screen is installed Check the inlet s...

Страница 8: ...issioning Observe the chapter Installation and Commissioning Ú page 4 Dismantling and Disposal DANGER_age32 In case the vacuum and pressure pump conveyed gas that was con taminated with foreign materials which are dangerous to health harmful material can reside in pores gaps and internal spaces of the vacuum and pressure pump Danger to health during dismantling of the vacuum and pressure pump Dang...

Страница 9: ...ed The vacuum relief valve regulating system is misadjusted or defective In case a pressure relief valve regulating system is installed The pressure relief valve regulating system is misadjusted or defective Adjust repair or replace respectively In case a screen is installed in the suction con nection gas inlet a The screen in the suction connection gas inlet a is partially clogged Clean the scree...

Страница 10: ...ive motor Busch service The vacuum and pressure pump is blocked Solid foreign matter has entered the vacuum and pressure pump Repair the vacuum and pressure pump Busch service Make sure the suction line is equipped with a screen If necessary additionally provide a filter Corrosion in the vacuum and pressure pump from remaining condensate Repair the vacuum and pressure pump Busch service Check the ...

Страница 11: ...ing of the vacuum and pressure pump is not impeded by dust dirt Clean the fan cowling the fan wheel the ven tilation grille and the cooling fins Install the vacuum and pressure pump in a narrow space only if sufficient ventilation is ensured Ambient temperature too high Observe the permitted ambient temperatures Temperature of the inlet gas too high Observe the permitted temperatures for the inlet...

Страница 12: ...Exploded View Exploded View page 12 SV 1005 C SD 1005 C SV 1008 C SD 1008 C 0870135648 ...

Страница 13: ...rbour Auckland 1330 Tel 0 9 414 7782 Fax 0 9 414 7783 Find the list of Busch companies all over the world by the time of the publication of these installation and operating instructions on Ú page 16 rear cover page Find the up to date list of Busch companies and agencies all over the world on the internet at www busch vacuum com Pos Part Qty Part no 35 Vane 3 0722 133 118 42 Directional arrow 1 05...

Страница 14: ...ty of machinery Basic concepts general principles of design EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 2010 EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Part 1 and Part 2 EN ISO 2151 2008 Acoustics Noise test code for compressors and vacuum pumps Engineering method grade 2 EN 60204 1...

Страница 15: ...c concepts general principles of design Risk assess ment and risk reduction BS EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs BS EN 1012 1 2010 BS EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Air compressors and vacuum pumps BS EN ISO 2151 2008 Acoustics Noise test code for compressors and vacuum ...

Страница 16: ...r abs 150 150 Overpressure max allowed backpressure bar g 1 1 Nominal motor rating kW 50 Hz 0 14 0 25 0 25 0 37 60 Hz 0 18 0 3 0 3 0 45 Nominal speed min 1 50 Hz 3000 3000 3000 3000 60 Hz 3600 3600 3600 3600 Sound pressure level EN ISO 2151 with silencer db A 50 Hz 59 60 61 62 60 Hz 60 61 62 63 Weight kg 8 8 5 8 5 9 Ambient temperature range C 10 40 SV 1005 C SD 1005 C SV 1008 C SD 1008 C 08701356...

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Страница 20: ... Italy info busch it Japan info busch co jp Korea busch busch co kr Malaysia busch busch com my Mexico info busch com mx Netherlands info busch nl New Zealand sales busch co nz Norway post busch no Peru info busch com pe Poland busch busch com pl Portugal busch busch pt Romania office buschromania ro Russia info busch ru Singapore sales busch com sg South Africa info busch co za Spain contacto bus...

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