background image

Installation and

Commissioning

Installation prerequisites

CAUTION

In case of non-compliance with the installation prerequisites, parti-
cularly in case of insufficient cooling:

Risk of damage or destruction of the vacuum pump and adjoining
plant components!

Risk of injury!

The installation prerequisites must be complied with.

l

Make sure that the integration of the vacuum pump is carried
out

 

in such a way that the essential safety requirements of the

Ma-chine Directive 2006/42/EC are complied with (it is the
responsibi-lity of the designer of the machinery into which the
vacuum pump

 

is to be incorporated; see also the note in the E

U

-

Declaration of

 

Conformity)

Installation Position and Space

l

Make sure that the environment of the vacuum pump is not po-
tentially explosive

l

Make sure that the following ambient conditions will be complied
with:

Ambient temperature: 12 to 30 °C

Ambient pressure: atmospheric

l

Make sure that the environmental conditions comply with the pro-
tection class of the drive motor (in accordance with the motor
name plate)

l

Make sure that the vacuum pump will be placed or mounted hori-
zontally

l

Make sure that the base for placement / mounting is even

l

Make sure that the vacuum pump can neither inadvertently nor in-
tentionally be stepped on and cannot be used as a support for hea-
vy objects

l

Make sure that the vacuum pump cannot be hit by falling objects

l

Make sure that in order to warrant sufficient cooling, there is a
clearance of minimum 0,5 m between the fan cover and nearby
walls

l

Make sure that no temperature-sensitive parts (plastics, wood,
cardboard, paper, electronics) will touch the surface of the vacuum
pump

l

Make sure that the installation space or location is vented in such a
way that sufficient cooling of the vacuum pump is warranted

CAUTION

During operation the surface of the vacuum pump may reach tem-
peratures of more than 100°C.

Risk of burns!

Suction Connection

CAUTION

The ingress of foreign objects or liquids can destroy the vacuum
pump.

In case the inlet gas contains dust or other foreign solid particles:

u

Make sure that a suitable filter (5 microns or less) is installed
upstream of the vacuum pump

l

Make sure that the suction line fits the suction connection/gas inlet

(IN) of the vacuum pump

l

Make sure that the gas will be drawn through a vacuum-tight

 

flexible

hose or a pipe

In case of a pipe being used:

u

Make sure that the pipe will cause no stress on the vacuum
pump’s connection, if necessary use bellows

l

Make sure that the line diameter of the suction line over its entire

 

length is at least as large as the suction connection/gas inlet (

IN

) of

 

the vacuum pump

In case of very long suction lines, it is prudent to use larger line sizes in
order to avoid a loss of efficiency. Please seek the advice from your
Busch representative

If two or more vacuum pumps work off the same suction line, if the
volume of the vacuum system is large enough to suck back oil or if the
vacuum has to be maintained after switching off the vacuum pump:

u

Provide a manual or automatic valve (= non-return valve) in
the suction line

(the non-return valve that is installed inside the suction connection is
not meant to be used for this purpose!)

l

Make sure that the suction line does not contain any foreign ob-
jects, e.g. welding slag or swarf

Discharge connection

The following guidelines for the discharge line do not apply if the aspi-
rated air is discharged into the environment right behind the vacuum
pump.

CAUTION

If air is discharged into rooms occupied by people, sufficient ventila-
tion must be provided for.

l

Make sure that the discharge line fits the gas discharge (

OUT

) of

the

 

vacuum pump

In case of a pipe being used:

u

Make sure that the pipe will cause no stress on the discharge
connection, if necessary use bellows

l

Make sure that the line diameter of the discharge line over its en-
tire length is at least as large as the gas discharge of the vacuum
pump

In case of very long discharge lines, it is prudent to use larger line sizes
in order to avoid a loss of efficiency and an overload of the vacuum
pump. Please seek the advice from your Busch representative

l

Make sure that the discharge line either slopes away from the va-
cuum pump or provide a liquid separator or a drip leg with a drain
cock, so that no condensates can enter the vacuum pump

WARNING

Discharge lines made from non-conducting material can build up
static charge.

The discharge line must be made of conducting material or provi-
sions must be made against static charge

Electrical Connection / Controls

l

Make sure that the regulations acc. to the EMC-Directive
2014/30/EU as well as the EN-standards, electrical and occupatio-
nal safety directives and the local or national regulations, are com-
plied with (this is the responsibility of the designer of the

 

machinery into which the vacuum pump is to be incorporated; see

 

also the note in the E

U

-Declaration of Conformity).

l

Make sure that the power supply is compatible with the data on

 

the name plate of the drive motor

l

Make sure that an overload protection according to EN 60204-1 is

 

provided for the drive motor

Installation and Commissioning

Page 5

Содержание SECO DC 0063-0100 B/C

Страница 1: ...nical data instruction manuals service kits Instruction manual SECO Dry Running Rotary Vane Vacuum Pumps and Compressors SV SD 1100 C 08 07 2021 0870108458 A0002_en Original instructions Modifications reserved ...

Страница 2: ...w 13 Spare parts 14 Gasket kit 14 Full service kit 14 Accessories 15 Technical data 16 EU Declaration of Conformity 17 UK Declaration of Conformity 18 Introduction Page 2 Introduction Congratulations on your purchase of this Busch vacuum pump Through careful observation of the field s requirements innovation and continuous development Busch delivers modern vacuum and pressure solutions worldwide T...

Страница 3: ...e A eccentric rotor RT rotates in the cylinder The centrifugal force of the rotation pushes the vanes VA which are sliding in slots in the rotor to wards the wall of the cylinder The vanes separate the sickle shaped space between rotor and cylinder into different chambers When the chambers are connected with the inlet channel gas is drawn in com pressed by the next rotation and then discharged The...

Страница 4: ...f anything remains to be clarified please contact your Busch representative Safety notes This vacuum pump has been designed and manufactured in accor dance with the latest technical standards and with current safety requirements Nevertheless residual risks may remain These operating instructions inform about potential hazards where appropriate Safety notes are tagged with one of the keywords DANGE...

Страница 5: ... use bellows l Make sure that the line diameter of the suction line over its entire length is at least as large as the suction connection gas inlet IN of the vacuum pump In case of very long suction lines it is prudent to use larger line sizes in order to avoid a loss of efficiency Please seek the advice from your Busch representative If two or more vacuum pumps work off the same suction line if t...

Страница 6: ...er sonnel that knows and adheres to the following regulations IEC 364 or CENELEC HD 384 or DIN VDE 0100 respectively IEC Report 664 or DIN VDE 0110 BGV A2 VBG 4 or corresponding national accident prevention regulation CAUTION The connection schemes given below are considered to be standard Depending on the specific order or for certain markets deviating connection schemes may apply Risk of damage ...

Страница 7: ...mp shall be protected against contact during opera tion Before touching the vacuum pump wait until it has cooled down sufficiently or wear protective gloves CAUTION Make sure that the installation space or location is vented in such a way that sufficient cooling of the vacuum pump is warranted CAUTION The vacuum pump emits noise of medium intensity Risk of damage to the hearing People staying in t...

Страница 8: ...re main tenance Replace by original roller bearings only Inlet filter and pressure filter SD The inlet filter and the pressure filter must be cleaned at regular inter vals depending on the amount of dust in the air being pumped Blow out the filter cartridges with compressed air from the inside out If the cartridge is too dirty to be cleaned it must be replaced The cartridges can be taken out after...

Страница 9: ...mp u Clean using dry compressed air l Observe the chapter Installation and Commissioning Dismantling and Disposal l Make sure that all materials and components to be treated as spe cial waste have been separated from the vacuum pump According to the best knowledge at the time of print of this manual the materials used for the manufacture of the vacuum pump involve no risk l Dispose of special wast...

Страница 10: ... the filter Partial clogging or blockage in suction or dis charge lines Remove foreign particles Suction or discharge lines too long or too small diameter Use larger diameter lines The disc of the non return valve SD at the inlet is fully or partially jammed in closed po sition Dismantle the inlet clean the valve and reas semble A pressure valve is jammed in a partially open position Dismantle cle...

Страница 11: ...wires against the wiring diagram Tighten or change the connections The vacuum pump runs in the wrong direc tion of rotation Check rotation of the drive motor See Installation and Commissioning change if necessary Standstill of the vacuum pump over several weeks or months in a damp environment Switch on the vacuum pump and let it warm up with the inlet closed Broken vanes Seized bearings Have the v...

Страница 12: ...Partial clogging or blockage in suction or dis charge lines Remove foreign particles Suction or discharge lines too long or too small diameter Use larger diameter lines Troubleshooting Page 12 ...

Страница 13: ...Exploded view Exploded view Page 13 ...

Страница 14: ...ation parts lists can be supplied upon request and after quoting the serial number of the pump concerned Gasket kit The gasket kits contain all the seals to be changed during service work on a vacuum pump Part number 0990 501 666 Pos Part Qt SV 1100 C SD 1100 C 2 Tube 1 2 m 0570 000 188 57 Seal 1 0482 500 089 91 Seal 1 0482 500 111 Spare parts Page 14 Full service kit The full service kits contain...

Страница 15: ...Accessories Accessories SV 1100 C Air filter 0945 501 916 Non return valve 0947 504 331 Spare parts Page 15 ...

Страница 16: ...timate pressure hPa abs 100 Overpressure hPa abs 2500 Nominal motor rating 50 60 Hz kW 3 4 5 5 7 5 Nominal motor speed 50 60 Hz min 1 1500 1800 Sound level EN ISO 2151 50 60 Hz dB A 75 76 77 78 Ambient pressure Atmospheric pressure Weight approx 50 60 Hz kg 111 122 129 141 Technical data Page 16 ...

Страница 17: ...of the Standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 2010 EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Part 1 and Part 2 EN ISO 2151 2008 Acoustics Noise test code for compressors and vacuum pumps...

Страница 18: ...00 2010 Safety of machinery Basic concepts general principles of design Risk assess ment and risk reduction BS EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs BS EN 1012 1 2010 BS EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Air compressors and vacuum pumps BS EN ISO 2151 2008 Acoustics Noise test ...

Страница 19: ...Note ...

Страница 20: ...Japan info busch co jp Korea busch busch co kr Malaysia busch busch com my Mexico info busch com mx Netherlands info busch nl New Zealand sales busch co nz Norway post busch no Peru info busch com pe Poland busch busch com pl Portugal busch busch pt Romania office buschromania ro Russia info busch ru Singapore sales busch com sg South Africa info busch co za Spain contacto buschiberica es Sweden i...

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