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8

TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

6. INSTALLATION OF THE HEATING 

BOILER

The  assembly,  installation  and 

setup of boiler must be per

-

formed  by  a  technician  autho-

rized for such operations. 

Installer must indicate to the 

user of the installation the mini-

mum  clearances  from  flamma-

ble materials and liquids.

6.1. Requirements:

-  The ventilation area provided must  

be in accordance with the requirements 

of  The  Building  Regulations  Approved 

Document  J  –  Section  2:  Appliances 

burning solid fuel.

-   For a boiler with a draught stabilizer, 

a permanent air vent with a total free 

area  of  at  least  850mm2  per  kW  of 

appliance rated output is required. To 

achieve  this,  the  following  minimum 

vent opening areas are required.

-   The above clearances are as specified 

in  Building  Regulations  Approved 

Document  J.  Also  refer  to  Approved 

Document J of either the England and 

Wales  or  Irish  building  regulations 

for  further  requirements  on  the 

installation  of  flue  systems  for  solid 

fuel appliances.

Steps to assemble the panels of the 

boiler housing

Step 1:

 Fix the side panels 1 to Foundation 

6 by using Rivet М8 х 16 mm – 2 

pcs.

Step 2:

 Fix the Back panel 2 to Foundation 

6 by using Rivet М8 х 16 mm – 2 

pcs. And fix the the Back panel 2 

to  Side  panels  1  by  using  Screw 

М5 x 16 mm – 2 pcs.

Step 3:

 Fix  Front  lower  panel  3  to  side 

panels 1 by using Screw М5 x 16 

mm – 2 pcs.

Step 4:

 Fix  Front  upper  panel  4  to  side 

panels 1 by using Screw М5 x 16 

mm – 2 pcs.

Step 5: 

Mount thermometer 9 - place the 

probe 10 into sensor sleeve 11 

Step 6: 

Fix  the  Cover  panel  5  to  side 

panels 1 by using Screw М5 x 16 

mm – 4 pcs.

*  Necessary tool when assembling boiler 

housing  -  screwdriver  (screwdriver 

with cross tip).

Make sure the boiler housing is assembled 

stable.

Содержание WBS series

Страница 1: ...SOLID FUEL BOILER WBS series model serial number TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL UK version UK 0 4...

Страница 2: ...SETUP OF THE HEATING BOILER 10 7 1 Pipework Materials 10 7 2 Connecting the boiler to a chimney 10 7 3 Connecting the thermostatic draft regulator air flow regulator 12 7 4 Connecting the safety heat...

Страница 3: ...gs Design for water based heating systems BS EN 12831 2003 Heating systems in buildings Method for calculation of the design heat load BS EN 14336 2004 Heating systems in buildings Installation and co...

Страница 4: ...the heating boiler from operation CAUTION Danger of injury damage of system due to incompetent operation The heating boiler must be serviced only by persons familiar with the operation manual As a use...

Страница 5: ...ed for burning solid fuel only and provide the option for fitting pellet fired burners This appliance complies with EN 303 5 Design Boiler body is made of high quality boiler steel sheets with thickne...

Страница 6: ...ch in turn reduces boiler output Diagram 1 Relation between wood heating value and water content Table 2 Heating value of the most common wood species Wood species Energy contained in 1 kg kcal kJoule...

Страница 7: ...00 125 1375 385 90 kW 720 1200 125 1375 420 110 kW 780 1200 125 1375 450 5 DELIVERY OF THE BOILER Inspect the integrity of the packaging upon delivery Check whether all components have been delivered...

Страница 8: ...cified in Building Regulations Approved Document J Also refer to Approved Document J of either the England and Wales or Irish building regulations for further requirements on the installation of flue...

Страница 9: ...5 Cover panel and thermometer with insulation 1 6 Foundation 1 7 Screw 5 x 50 mm 10 8 Rivet 8 16 mm 6 9 Thermometer 1 10 Probe 1 11 Sensor sleeve 1 6 3 Check door tightness Open boiler doors Place pa...

Страница 10: ...ositions shown in the diagram taken from Approved Document J Section 2 can meet the above requirement The heights and separation distances shown in the diagram may have to be increased in particular c...

Страница 11: ...section of the chimney and the weather surface or b at least as high as the ridge C Below on a pitched roof or within 2300mm horizontally to an openable rooflight dormer window or other opening Note 3...

Страница 12: ...valve feeds in cold water from the water mains which passes through the heat exchanger and absorbs the heat in the boiler The water is then discharged into the sewage system This arrangement ensures s...

Страница 13: ...ON MANUAL Diagram 6 Connecting the safety heat exchanger Pmax2bar 2 20o C TSRV Diagram 5 1 Water supply network pressure 2 bar 2 Drainage sewerage 3 Boiler WBS 4 Safety heat exchanger inlet 5 Safety h...

Страница 14: ...uide for sizing the required vessel The pressure relief valve provided with the boiler is set to operate at 3 bar It should be fitted in the flow pipework near to the boiler The pipework between the p...

Страница 15: ...ught must be performed by an authorized service 2 Heating value of the fuel is too low 3 If the heating installation including the piping network hasnot beenbuilt frost proof werecommend that you fill...

Страница 16: ...TALLATION and OPERATION MANUAL 7 7 Connection diagrams Such connections must be per formed by a technician service shop authorized for such opera tions Pmax 2 bar 2 20 o C Diagram 7 Connection of WBS...

Страница 17: ...17 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Pmax 2 bar 2 20 o C Diagram 8 Connection of WBS boiler to P type buffer tank and three way valve...

Страница 18: ...18 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Pmax 2 bar 2 20 o C Diagram 9 Connection of WBS boiler to combi tank KSC2 flat plate solar collector PK and three way valve...

Страница 19: ...19 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Pmax 2 bar 2 20 o C Diagram 10 Connection of WBS boiler to solar tank SON buffer thank P flat plate solar collector PK and three way valve...

Страница 20: ...o load logs of length equal to the combustion chamber length and stack them tight inside with least possible air gaps The chamber door as well as all inspection openings must be closed and sealed Open...

Страница 21: ...ustion chamber with metal brush from the set Remove the tar and soot They cause non effective heating 2 Clean well water ribs Remove accumulated ash and soot by using the paddle and the brush from the...

Страница 22: ...authorized installer Failure to observe the installation and operating requirements described in the manual and the service booklet voids the warranty 10 WARRANTY TERMS The warranty terms are describ...

Страница 23: ...indicator 8 Metal ash grate 2 Housing 9 Ash andsoot container 3 High efficiency thermal insulation 10 Burner flange option 4 Safety heat evacuator exchanger 11 Flue 5 Three pas flue gas flow 12 Hot wa...

Страница 24: ...haust gas temperature operation mode C 150 150 150 150 150 250 250 250 Operating temperature range C 65 85 65 85 65 85 65 85 65 85 65 85 65 85 65 85 Max temperature C 95 95 95 95 95 95 95 95 Min retur...

Страница 25: ...ed for processing to an authorized factory which complies with the environmental protection regulation 12 2 Recycling and waste disposal At the end of life cycle of each product its components are due...

Страница 26: ......

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Страница 28: ...adara Blvd 9700 Shumen Bulgaria t 359 54 874 555 f 359 54 874 556 e mail ftrade sunsystem bg 129 Vitosha Blvd 1000 Sofia Bulgaria t 359 02 952 24 05 f 359 02 952 67 20 e mail sunsofia sunsystem bg www...

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