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BWM TFB

 

page [1] 

state: 05.2018

   

 

 

 
 
 
 
 
 

 
 
 
 

ORIGINAL OPERATION, MAINTENANCE 

AND ASSEMBLY INSTRUCTION 

HAZARDOUS MATERIAL VALVE TFB 

 

  

 

Important!

 

Read these instructions carefully 

before initial operation! 

 

 

Содержание TFA 220

Страница 1: ...BWM TFB page 1 state 05 2018 ORIGINAL OPERATION MAINTENANCE AND ASSEMBLY INSTRUCTION HAZARDOUS MATERIAL VALVE TFB Important Read these instructions carefully before initial operation ...

Страница 2: ...IMPRINT All rights reserved Subject to alterations without prior notice Copyright 2018 by BURGMER Apparatebau GmbH 42327 Wuppertal Details in this documentation are provided to specify products not to warrant any specific qualities ...

Страница 3: ...pecial hazards 9 4 4 Qualified staff 9 5 Transport and storage 10 6 Assembly initial operation handling disassembly 10 6 1 Assembly 10 6 2 Initial operation phase 12 6 3 Handling 12 6 4 Disassembly 13 6 4 1 Switching off the system 13 6 4 2 Carrying out of disassembly 13 6 5 Troubleshooting 13 7 Maintenance 16 7 1 Safety hints 16 7 2 Inspection list and maintenance works 17 8 Annex 17 8 1 Torques ...

Страница 4: ...y explosive atmospheres according to ATEX regulation 2014 34 EU For the application range of the Pressure Equipment Directive DGRL 2014 68 EU only valves which bear a CE marking can be used observe category ATTENTION When removing and or disguising our nameplate all guarantee and liability will expire If the nameplate is replaced by the costumer it is his responsibility to ensure the traceability ...

Страница 5: ... material damage will ensue if the corresponding precautions are not taken Means that death severe body injuries or considerable material damage may ensue if the corresponding precautions are not taken Means that light body injuries or material damage may ensue if the corresponding precautions are not taken These operating instructions are subject to technical improvements and alterations at any t...

Страница 6: ... areas described under chapter 1 Introduction Included are the following different types of design Hazardous material valves without actuation provided by manufacturer manual actuation foreign operated pneumatic electric driven 2 2 Responding documents The offer work order form drawn up for each Hazardous material valve as well as all pertinent documents are an integral part of the internal docume...

Страница 7: ...ied only for valves for temperature range 20 C 200 C Body e g 1 0619 Body material Disk e g 1 4408 Valve disk material Seat e g PTFE Material of sealing DIN EN 14432 2014 Note on the test basis 3 Intended use The noncompliance with the precautions described in this chapter may endanger the life of the user and cause damage in the system Once incorporated into the system the Hazardous material valv...

Страница 8: ...priate measures are to be taken to avoid human extremities being entrapped by moving parts of the system Warning signs or barriers must be put up if necessary An accidental starting or stopping of the system is strictly to be avoided Additional pipeline forces or torques acting on the Hazardous material valves are not permitted and must be previously agreed with the manufacturer The correct functi...

Страница 9: ...ensure to evacuate completely any medium to prevent any escapes when removing the Hazardous material valve Proceed with special care in case of hazardous or harmful substances ATTENTION Residues may accumulate in any parts of the system and the dead spaces in the valves 4 4 Qualified staff Must be individuals familiarized with transport assembly initial operation operation and maintenance of valve...

Страница 10: ...INTS Read chapters 3 Intended use and 4 Safety hints before starting to assemble and or disassemble the Hazardous material valve 6 1 Assembly BURGMER Hazardous material valves are to be installed or attached between or to flanges according to EN 1092 1 and DIN EN 1759 1 with sealing bars of shapes B1 or B2 which are plane parallel machined and have to align Other types of flanges and sealing bars ...

Страница 11: ...ll flange seals appropriate to the quality of the valve seal IMPORTANT see also item 6 1 If the valves are provided with grounding screws shaft and body of the valve must be integrated mandatorily into the potential equalisation of the whole system Shaft and body are provided for this with a specially marked threaded hole The grounding cable must have then a cross section of at least 4mm for nomin...

Страница 12: ...o the corresponding operation instructions of the ordered accessories for the connecting of solenoid valves positioners signalling units as well as the specified actuators pneumatic electric 6 2 Initial operation phase ATTENTION Prior to commissioning it must be ensured that the system contains no foreign objects A test run without product must be always performed first Refer to item 6 5 Troublesh...

Страница 13: ... shut down by qualified staff in accordance to the valid occupational safety regulations of country of operation before disassembly 6 4 2 Carrying out of disassembly Remove carefully bolted connections on flanges IMPORTANT The system must be relieved of pressure Remove Hazardous material valve in closed position from the system Remove carefully any dirt Unrepairable valves are to be disposed of ac...

Страница 14: ...sary Install Hazardous material valve according to assembly instructions Carry out function test Hazardous material valve can t be closed Seal insert is porous Check out if operating temperature is according to specification Switch off system refer to 6 4 1 Remove Hazardous material valve Check for damage on sealing Repair with corresponding sealing Install Hazardous material valve according to as...

Страница 15: ...Driving torque Replace shaft Hazardous material valve leaks in closed position Position of valve disk and limit switch or valve control don t match Check out actual position of valve disk The marking of the front side of upper shaft 0 must align to the markings on valve neck 0 and valve disk 0 In case of polished or coated valve disk 0 the marking on the outside of the valve must align to the mark...

Страница 16: ...elimination of defect 7 1 Safety hints Any kind of work on the Hazardous material valves should be done only by qualified staff refer to chapter 4 4 Before starting to work inform the safety officer Secure the Hazardous material valves against accidental start up cut off pneumatic or electric connections Do not grasp into the open Hazardous material valve Hazardous material valves mounted under ve...

Страница 17: ...ATTENTION When detecting a leak shut down plant as soon as possible and repair valve 8 Annex 8 1 Torques Breakaway torques indicated in table applies to liquid and well lubricating media Values are to be multiplied by a factor 1 2 in case of dry non lubricating media Diameter DN 50 80 100 Breakaway torque Nm unpressurized 35 55 65 Don t exceed by any means the max permitted driving torques on the ...

Страница 18: ...the permitted working pressure values listed below in Table Diameter DN 50 80 100 Max perm working pressure MWP bar 20 C 50 C 10 10 10 Max perm working pressure MWP bar 20 C 200 C 6 6 6 8 3 Material compatibility of valve ATTENTION The valve may conduct only with media agreed previously with its manufacturer ...

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