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KlassKeeper – Installation, Operation, and Maintenance Manual 

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© Copyright 2013 CGC Group Inc.        

                                                     

Last Revised April 2020                                                                          Installation, Operation, and Maintenance Manual is Subject to Change without Notice.                                                                   

 

Water System Freeze Protection 

 

Ensure that freeze protection is provided for the outdoor portion of the water loop system.  Inadequate 
freeze protection can lead to coil damage. 
 
NOTE: A potential situation may occur during construction where the system fluid loop is drained after 
being cleaned, flushed and tested. KlassKeeper unit will not completely drain and may hold fluid in the 
condenser or the heating coil. Extensive damage may result to internal components if the system fluid 
freezes – an adequate glycol concentration must be added if a possibility of freezing exists. 
 

Remove Air from System fluid Loop 

 
Air in the system impairs unit operation and can cause erosion in the system piping. 
 

Air Balancing 

 
Air balancing of the system should be performed while the unit’s fan is operating at high-speed. In order 
to ensure the fan is operating at high-speed, the unit must be placed into cool mode. 
 

Clean Unit Filters 

 

Check to ensure the unit filters are clean: each KlassKeeper unit is equipped with three filters – a pleated 
supply air filter and a wire-frame fresh and return air filters.  This contributes to the proper operation of 
the unit by ensuring adequate air flow across the coil. For wire-frame filter only, a vacuum may be used 
to remove any debris or dirt. 
 

 
SAFETY NOTE: In the following part of the procedure it will be necessary to access the areas around the 
electrical  wiring  and  the  circuit  board.  Do  not  adjust  or  remove  any  board  connections  or  wiring 
connections to other components without first powering down the unit. Disconnects are usually within 
reach of the unit. Exercise caution at all times. 

 

Fan Rotation: 

 

Inspect all fans (circulating, outside air supply and exhaust air fans) in the unit to ensure they are clean of 
any debris and rotate freely. 
 
NOTE: This equipment is designed for indoor installation ONLY. 
 

Start-up: 

 

To register the unit warranty proper start-up is required by a factory approved technician.  The following 
items must be recorded and returned to the factory to register the warranty.  The factory reserves the 
right to refuse warranty if these details are not provided. 

 

Содержание KlassKeeper KKV024

Страница 1: ...Last Revised April 2020 Installation Operation Maintenance Manual KlassKeeper Heat Pump KlassKeeper Models KKV024 KKV048...

Страница 2: ...rant Charge 5 Unit Clearances 5 INSTALLATION 6 Delivery and General Installation Checklist 6 Location 6 Cabinet Placement 6 Dry Walling when required 7 Piping 7 Wiring 8 OPERATION 9 Inputs Outputs 9 O...

Страница 3: ...st Revised April 2020 Installation Operation and Maintenance Manual is Subject to Change without Notice MAINTENANCE 17 Inspect Filters 17 Check Fan motors annually 17 Visual Inspection 17 Amperage Che...

Страница 4: ...cting the unit to conditions of this nature may result in significantly reduced performance reliability and operational life The unit is intended for interior use only and should be stored indoors at...

Страница 5: ...Keeper Installation Operation and Maintenance Manual 4 Copyright 2013 CGC Group Inc Last Revised April 2020 Installation Operation and Maintenance Manual is Subject to Change without Notice Unit Dimen...

Страница 6: ...Charge oz 40 45 50 60 Consult factory Unit Clearances Clearances for the KlassKeeper units shall be provided such that the access panel swinging door opens and closes without obstruction to allow ser...

Страница 7: ...unit installation Specific site conditions may warrant variations in locations and dimensions 1 Remove packaging and inspect the unit Check for shipping damage or material shortage file a freight cla...

Страница 8: ...all screw must not be longer than the drywall thickness plus a maximum 3 8 Ensure drywall is not obstructing the swinging access door Piping CAUTION Piping must comply with all applicable codes and re...

Страница 9: ...bject to Change without Notice Wiring 1 Connect the wire harnesses between the chassis ERV and cabinet as per the below diagram 2 Connect the power plug to the receptacle in the cabinet Wire Harness T...

Страница 10: ...dry contacts on the third party controller or thermostat Analog Inputs TH1 Discharge Air Temperature TA TH2 Refrigerant Temperature TR TH3 Leaving Water Temperature TW TH4 Exhaust Entering Air Tempera...

Страница 11: ...will also be opened whenever there is a cool call in place To bring on the second stage of cooling contact DI3 on the unit controller must be closed through a dry contact on the unit mounted third pa...

Страница 12: ...ED Flashcode The Flex controller has a multi colored Alarm LED that is used to communicate the previous alarm if any through the use of flashcodes If there have been no alarms this LED will be green I...

Страница 13: ...ompressor has been running for three minutes a low pressure alarm will be activated the compressorwill be turned off the general alarm contact K7 will be energized a flashcode of 5 will be displayed a...

Страница 14: ...ovides information about the unit s operation The first button on the left allows the user to scroll through three separate screens Screen 1 This screen provides information on the alarm status of the...

Страница 15: ...m Central heat injection and rejection equipment is automatically controlled via a CGC control panel or equivalent to provide the required loop water temperature for correct KlassKeeper Bulldog Heat P...

Страница 16: ...speed the unit must be placed into cool mode Clean Unit Filters Check to ensure the unit filters are clean each KlassKeeper unit is equipped with three filters a pleated supply air filter and a wire f...

Страница 17: ...system problems may cause less than optimum operation In the event that the qualified commissioning agents suspect there is an operational problem with the heat pump they need to inform the factory im...

Страница 18: ...esh air filter unscrew the corresponding access panel on the left of the cabinet and slide the filter out Slide a new filter into place make certain the arrow on the filter is pointing in the directio...

Страница 19: ...t is reset or power is disconnected for 20 seconds NOTE If the heat pump must be reset more than twice check the unit for a dirty air filter abnormal entering water temperature inadequate water flow d...

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