Bullard ADP20 Скачать руководство пользователя страница 13

M A I N TAINING THE FREE-AIR PUMP

FOR THE PUMP TO OPERATE AT ITS OPTIMUM PERFORMANCE
LEVEL, THE FOLLOWING ROUTINE MAINTENANCE PROCEDURES
MUST BE PERFORMED.

FOR THE SPECIFIC LOCATION OF THE
PUMP COMPONENTS REFERRED TO
BELOW, SEE THE LIST OF PUMP COMPO-
NENTS ON PAGE 4.

Maintaining The Air Motor

The air motor is a rotary 4-vane type. The
vanes require no adjustment and will last
5,000-15,000 hours if properly maintained.

1. Maintain INLET AIR PRESSURE

R E G U L ATOR FILTER (15):

- It is equipped with a 40-micron filter ele-

ment that can plug up if air supply is not
prefiltered at the compressor.

- Remove and clean filter periodically to

prevent clogging.

2. Maintain LUBRICATOR (12):

- Keep filled with SAE 10 Automotive oil.

(Do not use a heavier grade)

- Maintain drip rate at approximately 1 per

minute.

- DO NOT fill while running or while under

pressure.

3. Flush MOTOR (9):

If motor is sluggish or inefficient, flush with
LOCTITE Safety Solvent, or any non-toxic,
nonflammable industrial cleaning solvent).

Use the following directions to flush the
motor:

a. Shut-off the pressure into the air motor

and disconnect the airline from the Drive
Air Inlet (16).

b. Locate the pump in a safe area. Solvent

will spray from the exhaust port during
flushing. Protect your face and eyes
from the spray.

c. Remove the Plug (11) and pour several

teaspoons of solvent into the opening.

d. Replace the Plug, reconnect the airline

back to the Drive Air Inlet. Turn the pres-
sure back on.

e. Run the pump at a very low speed (10-

20 RPM) for approximately 1 minute or
until all the solvent is flushed.

NOTE: Motor bearings are grease
packed and sealed. They require no
maintenance.

Maintaining The Pump

Pump is rotary 4 vane type. The vanes take
require no adjustment and will last 5,000 to
10,000 hours if properly maintained.

1. Maintain FILTERS

- Dirty filters restrict outlet air flow and can

cause the motor to overload or cause
premature pump failure.

- Replace CARBOFINE OUTLET FILTER

CARTRIDGE (6) at least once every 200
running hours (Catalog No. S17101).

- Replace INLET FILTER (1) at least once

every 500 running hours to maintain
proper pressure and full air flow. To
check the filter - while running the pump,
momentarily remove the FILTER (1) from
the Inlet PIPE (2). If the motor speeds up
or the outlet pressure shown on GAUGE
(5) increases, the filter needs replace-
ment.

2. Flush PUMP if necessary

Should dirt, foreign particles, moisture or
oil be permitted to enter, the vanes will
become sluggish, resulting in a lowering of
outlet air pressure. Flush the pump with
LOCTITE Safety Solvent. (DO NOT USE
KEROSENE).

Pump should be operated for at least a few
minutes every one to two weeks to reduce
the likelihood of rust film forming in the
rotor.

If pump remains idle in humid environment
for some time, FLUSHING may be required
to remove rust film in chamber and rotor
slots.

11

Содержание ADP20

Страница 1: ...READ ALL INSTRUCTIONS BEFORE USING THIS PUMP ADP20 Free Air Pump Instruction Manual The Human Side of Safety Since 1898...

Страница 2: ...tor Works 7 How Motor Drives Pump 7 How Pump Supplies Air 7 Installation 7 8 OPERATING THE FREE AIR PUMP 9 10 MAINTAINING THE FREE AIR PUMP Maintaining the Air Motor 11 Maintaining the Pump 11 12 Ensu...

Страница 3: ...95 psig may result in an inadequate supply of air to the worker See below for pump performance On the charts below find the relevant Output Air Pressure psig corresponding to the respirator s approve...

Страница 4: ...16 5 Three Two One 22 14 5 Three Two One 25 11 4 Two One One Assumes that no air is being dumped form the Pressure Relief Valve and that pump s drive air pressure is maintained at 95 psig It should be...

Страница 5: ...pressure gauge on the pump is maintained above the minimum pressure set ting required by the respirator manufacturer To be assured your respirator can be used with this pump refer to the section in th...

Страница 6: ...questions concerning the use of this pump or your respirator or you are not sure the Inlet Air Filter is located at a source of clean breathable air ask your supervisor All instructions for the use a...

Страница 7: ...30 psig S16222 6 Outlet Filter Cartridge S17101 7 Heat Exchanger 8 Quick Disconnect Couplers Female 1 2 industrial interchange S16191 9 Air Motor 10 Throttle Valve 11 Plug 12 Lubricator 13 Oil Meterin...

Страница 8: ...G 7 1 Grade D or higher as specified by Federal Law 30 CFR Part 11 Subpart J 11 121 b The requirements of Grade D breathable air include Oxygen 19 5 23 5 Hydrocarbons condensed in mg m3 of gas 5 mg m3...

Страница 9: ...metered 3 Lubricated air passes through THROTTLE VALVE 10 and drives AIR MOTOR 9 4 Air is exhausted through motor exhaust muffler 18 to atmosphere How Motor Drives Pump MOTOR drives pump through a fle...

Страница 10: ...d psig on OUTLET AIR PRES SURE GAUGE 5 and adjust OIL METER ING SCREW 13 until lubricator is produc ing approximately 1 DRIP PER MINUTE in the SIGHT DOME 14 NOTE This drip rate should be monitored occ...

Страница 11: ...respirator s minimum approved pres sure will be found in the respirator s Instruction Manual and or on labels attached to the respirator If you have any questions as to whether or not your respirator...

Страница 12: ...ure range by adjusting the Throttle Valve 10 9 With the air flowing put on the respirator by following the directions in the respirator manufacturer s Instruction Manual YOU ARE NOW READY TO ENTER THE...

Страница 13: ...oons of solvent into the opening d Replace the Plug reconnect the airline back to the Drive Air Inlet Turn the pres sure back on e Run the pump at a very low speed 10 20 RPM for approximately 1 minute...

Страница 14: ...oil less pump ONLY THE AIRMOTOR CAN BE LUBRI CATED BEARINGS are grease packed and sealed They require no further lubrication Ensuring Pump Performance To make sure your pump will perform properly 1 Al...

Страница 15: ...necessary Check drive air inlet pressure Check for leaks in air hose Verify proper pressure range for your respirator Verify that respirator and hose are connect ed when gauge reading is taken Check...

Страница 16: ...ilter 244852 Outlet filter jar aluminum jar only 263552 Outlet Filter Assembly O Ring 10 per pkg 21052 Conversion kit V15 Coupler 1 4 Industrial Interchange with male 3 8 NPT V23 Quick disconnect coup...

Страница 17: ...responsible for damages for loss of use or other indirect incidental consequential or special costs expenses or damages incurred by the purchaser notwithstand ing that Bullard has been advised of the...

Страница 18: ...rticle Filtering 0 2 Micron and Larger Liquid Particle Filtering 0 75 Micron and Larger Replace the medium efficiency Inlet Filter Cat No 23611 at least once every 500 running hours or sooner if neces...

Страница 19: ...duct to Bullard This will include information which must be included on the shipping carton for proper receiving and handling by Bullard DO NOT return product without first following this procedure 3...

Страница 20: ...ght 1995 by Bullard All rights reserved including the right of reproduction in whole or in part in any form 6094000023 1198 1898 Safety Way Cynthiana KY41031 9303 Toll free 800 827 0423 Phone 606 234...

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