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Figure 1. Fuel Tank Components
Fuel Tank Vent Valve
As Appears on 1995-1998
Models
Fuel Tank Vent Valve
1999 and Later Models
Now Required on 1995 and
Later Models
Fuel Hose Vent Fitting
As Appears on 1995-1998 Models
O-Ring
Gas Cap
Fuel Hose Vent Fitting
1999 and Later Models
Screw (8)
Fuel Cap Flange
Fuel Cap Boot
Cable Strap
Vent Hose
O-Ring
Fuel Tank
Retention
Hardware
Not in Kit
Shown for
Illustration
Only
1995-1998
Mounting
Hardware
Slightly
Different
i04324
Fuel Tank Shown
For Illustration Only
Remove Fuel Tank Vent Valve
8. Perform the following:
1995-1998 Models-(When not equipped with Fuel Tank
Vent Valve Safety Recall Code 0815). Remove vent valve
by performing the following:
a.
While holding vent valve with angled needle nose
pliers, remove fitting from vent valve.
Do not drop or tip the vent valve while removing. It
contains small plastic parts and a small metal ball which,
if dropped into the fuel tank could cause plugging of fuel
tank and fuel lines.
b.
Using the angled needle nose pliers, pull the vent
valve from the gasket. Be careful not to tip or drop
the vent valve or check balls.
c.
Discard the vent valve, check balls and fitting.
1999 and Later Models and 1995-1998 Models equipped
with New (Recall Code 0815) Vent Valve Assembly-
Remove vent valve by performing the following:
a.
While holding vent valve with angled needle nose
pliers, remove the fitting from the vent valve. NOTE:
On 1999 models, you may use the Fitting Socket
(from Installation Kit) to remove the fitting from vent
valve.
b.
Pull the vent valve from the gasket and remove
from fuel tank.
9.
Remove fuel cap boot and discard.
Install Accessory Gas Cap Components
10. See Figure 2. Obtain new fuel cap boot and new fuel
cap flange from kit.
11. Apply HYLOMAR to fuel cap boot, fuel cap flange and
top of fuel tank.
12. Insert fuel cap boot being sure to align the holes in the
boot with the proper holes in the fuel tank.
CAUTION
Fuel Fill
Decal