Servicing manual user guide
2
We reserve the right to make technical modifications
Buderus Ltd. • http://www.buderus-domestic.co.uk
10
Servicing manual Gas condensing boiler Buderus 500-24/S, 500-24/C and 500-28/C • Issued 02/2006
2
Servicing manual user guide
box 9
This document consists of various
sections
. These in turn
contain
subsections/boxes
in the form of text or tables.
Subsections/boxes inside text and tables are identified by a
small grey box. Each subsection/box is assigned its own
identification number.
These subsections/boxes are divided into
operating
steps.
If an operating step involves the taking of a yes/no decision,
the right-hand side of the table indicates which
subsection /
operating step
you should proceed (cross reference).
Diagnosis
6
We reserve the right to make technical modifications
Buderus Ltd •
http://www.buderus-domestic.co.uk
24
Servicing manual Gas condensing boiler Buderus 500-24/S, 500-24/C and 500-28/C • Issued 02/2005
step 28
Check the actuation of the servomotor of the
internal
three-way valve, see box 186.
step 29
Does the servomotor of the
internal
three-way valve start up correctly?
Yes:
o
step
30
No:
o
step
31
step 30
Replace the servomotor of the
internal
three-way valve, see box 191.
o
box
43
step 31
Check the power supply cable of the
internal
three-way valve, see box 192.
step 32
Is the power supply cable of the
internal
three-way valve in good condition?
Yes:
o
box
42
No:
o
step
33
step 33
Replace the cable loom (or the affected part thereof).
o
box
43
step 34
Check the movement of the servomotor of the Buderus 24V AC external three-way valve,
see box 212.
step 35
Does the servomotor of the Buderus 24V AC external three-way valve operate correctly?
Yes:
o
step
36
No:
o
step
39
step 36
Check to ensure that the the Buderus 24V AC external three-way valve has been fitted correctly,
see box 228.
step 37
Has the Buderus 24V AC external three-way valve been fitted correctly?
Yes:
o
step
45
No:
o
step
38
step 38
Install the Buderus 24V AC external three-way valve correctly, see box 228.
o
box
43
step 39
Check to ensure that the Buderus 24V AC external three-way valve is actuated correctly,
see box 213 and box 229.
step 40
Does the Buderus 24V AC external three-way valve actuate correctly?
Yes:
o
step
41
No:
o
step
42
step 41
Replace the servomotor of the Buderus 24V AC external three-way valve, see box 218.
o
box
43
step 42
Check the wiring of the Buderus 24V AC external three-way valve, see box 221.
step 43
Is the wiring of the Buderus 24V AC external three-way valve in correct condition?
Yes:
o
step
47
No:
o
step
44
step 44
Replace the wiring of the Buderus 24V AC external three-way valve.
o
box
43
step 45
Check the drive mechanism of the Buderus 24V AC external three-way valve, see box 222.
step 46
Is the drive mechanism of the Buderus 24V AC external three-way valve working correctly?
Yes:
o
box
42
No:
o
step
47
step 47
Replace the internal components of the Buderus 24V AC external three-way valve, see box 225.
o
box
43
step 48
Check the wiring of the Buderus 24V AC external three-way valve between the connection box or
moving plug-and-socket connection and the control panel as per box 288.
box 25
On combi boiler supply: hot water available, but no heating operation.
On system boiler supply: no heating operation.
Hot water may be available, but no heating operation.
step 1
Check to ensure that the power supply cable to the RTH converter/Junction box has been installed correctly,
see box 286.
step 2
Is the 230V connection to the RTH converter/Junction box fitted correctly?
Yes:
o
step
4
No:
o
step
3
step 3
Correctly attach the switch live to terminal 1 and Neutral to terminal 2 on the 230V connector, see box 286.
step 4
Disconnect black leads from terminals 1 & 2 on the back of the DBA and test for continuity between the two
leads.
No continuity
check S/L and N connections are made correctly and that there is 230v between the two.
Replace RTH converter/Junction box.
Continuity
reconnect the cables to terminals 1 & 2 and check the connections between the terminals and
the DBA.
o
box
43
box 24
Section
Subsection/box
Cross reference to subsection
or operating step
Operating step number
Explanation of this subject starts in this box.
The following boxes can be relevant as well.