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Bucher C-LRV 175, Руководство по установке и запуску

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C

−

LRV lift control valve

Maintenance 

89/92

300−I−9010212−E−10/08.08

6

Maintenance

6.1

Maintenance schedule

This service plan is just a guide. Adjustments or changes should be un-
dertaken by the installation company.

Work to be carried out

Time

Before commission-

ing

During commissioning

First service af

ter

commi−ssioning, not

later than af

ter 

3 

months

At every service, at

least 2 x per year

Annually

Af

ter 5 years

Af

ter 10 years

Valve

Check internal leakage

X

X

X

Check external leakage

X

X

X

Check the maximum pressure setting
(pressure−relief valve / screw)

X

X

Check mechanical null point (Hall sensor)

X

X

X

Clean pilot filters

X

X

X

Clean main filter

X –– X

Renew O−rings 
(when valve is dismantled, or as required)

X –– X

Pipe
Hose

Check for leakage

X

X

X

X

Carry out checks in accordance with the
Installation and Maintenance Guide

X

X

X

X

Содержание C-LRV 175

Страница 1: ...C LRV Lift Control Valve Size 175 350 700 NTA 2 power supply unit and C DELCON Issue 08 08 Installation and startup guide 1 92 Classification 450 500 500 Reference 300 I 9010212 E 10 08 08...

Страница 2: ...Hydraulics AG Data is provided for the purpose of product description only and must not be construed as war ranted characteristics in the legal sense No assertion regarding either a particular propert...

Страница 3: ...p 18 1 4 C DELCON electronic card 20 1 4 1 Factory settings 20 1 4 2 Description of function 21 1 4 3 Technical data 22 1 4 4 Travel and switching diagram for normal travel distance 23 1 4 5 Travel an...

Страница 4: ...oor zone SIU 4 57 4 3 7 The inspection travel speed setting 57 4 3 8 Positioning the shaft switches for the deceleration distance 58 4 3 9 Required deceleration distance 59 4 3 10 Setting the mechanic...

Страница 5: ...use in all phases of operation and is valid for all model series that are referred to 0 1 Target group S Operator S Installer S Service engineer S Repair technician 0 2 Supplementary documents Descri...

Страница 6: ...C LRV lift control valve 6 92 300 I 9010212 E 10 08 08...

Страница 7: ...ion 7 92 300 I 9010212 E 10 08 08 0 1 Product description 1 1 Important notes 1 1 1 Subassemblies This guide differentiates between the following subassemblies C LRV lift control valve C DELCON electr...

Страница 8: ...erating hydraulically driven passenger and goods lifts The products must not be handled in any way by unauthorised persons 1 1 3 Conformity The product was designed and developed in conformity with th...

Страница 9: ...150 21 45 R 250 K 251 6 80 55 bar 1 Valve type C LRV 175 2 Flow rate UP 120 l min 3 Flow rate DOWN 150 l min 4 Minimum static pressure empty car 21 bar 5 Maximum static pressure full car 45 bar 6 Flo...

Страница 10: ...15 45 l min R 45 46 90 l min R 90 91 250 l min R 250 C LRV 350 251 500 l min R 500 C LRV 700 400 1000 l min R 1000 R 250 K 251 VN D0 C LRV 175 Spool flow rate type C LRV 175 15 90 l min K 91 91 250 l...

Страница 11: ...ot filter Test point G Pressure gauge Pressure gauge shut off screw Air bleed screw Feedback sensor Main filter 12 13 14 15 16 17 18 20 22 Flow rate measuring system Emergency lowering valve DOWN spoo...

Страница 12: ...contacting Main filter Flow rate measuring system Emergency lowering valve 14 15 16 20 21 22 23 24 DOWN spool Check valve UP spool Pipe rupture valve Ball valve Electrical emergency lowering valve op...

Страница 13: ...n The lift control valve can be subdivided into 3 main functions 1 Up section pressure relief valve 4 16 1 S Initial position UP spool 16 is open in the 0 position pump flow goes directly to tank S Up...

Страница 14: ...DOWN spool 14 is progressively opened by the electro proportional valve DOWN solenoid this results in smooth acceleration S Deceleration DOWN spool 14 is progressively closed by the electro proportion...

Страница 15: ...The baffle disc is displaced axially as a function of the flow rate S This axial displacement is converted by a non contacting feedback transducer 10 into an electrical DC signal the feedback signal...

Страница 16: ...0015573 H R L a A Legend 1 2 3 4 Flow rate measuring system Pressure relief valve DOWN solenoid UP solenoid 5 6 7 a View A Z1 Z2 Z3 P T Z Pressure switch port Pressure switch port Hand pump port Pump...

Страница 17: ...5 15 M8 9 23 C LRV 350 219 355 190 207 65 48 63 200 35 38 85 25 M10 14 28 C LRV 700 297 428 255 225 80 87 83 265 48 56 124 41 M10 30 30 Type Flow range Spool K Viscosity range Max oil temperature Q l...

Страница 18: ...0 20 50 90 100 150 180 200 250 R45 R90 R250 Spool K 91 Spool K 251 A B Flow ring R DOWN Z T UP P Z DOWN Z T UP P Z C LRV 350 0 0 2 5 5 0 7 5 10 0 12 5 15 0 250 275 300 325 350 375 400 425 450 475 500...

Страница 19: ...9010212 E 10 08 08 0 2 5 5 7 5 10 12 5 15 400 450 500 550 600 650 700 750 800 850 900 950 1000 R1000 C LRV 700 A B Flow ring R Spool K 1001 DOWN Z T UP P Z Legend A B Pressure drop bar Min required dy...

Страница 20: ...keep the DELCON in its ESD protective bag and only hold it by the spacer studs 4 300 2 10012279 6 1 2 3 5 4 Legend 1 2 3 4 5 6 Nameplate Label with Test number Label with description of LED functions...

Страница 21: ...be set through contact K5 of the lift control system there is no SIU 1 monitoring during inspection speed with K5 S Reduced speeds for short travel distances are also possible via K6 K8 S The C DELCON...

Страница 22: ...or the C LRV valve S Conforms to the European format 100 mm x 160 mm S Enhanced ride comfort S Automatic reduction of demand signal if nominal speed is not at tained S Extended functions S Simple set...

Страница 23: ...nce Y N motor run on time of 0 5 1 s Drop out delay of 0 5 1 s Y Y starting time of up to approx 3 s with Y K1 and K2 not until connection Legend 1 2 3 4 Motor contactor ON Safety relay R2 closed K2 S...

Страница 24: ...istance between floors with normal speed slow speed travel distance too long Short distance between floors with reduced speed K6 N K N K Z X Z Y Z Y X Z Y V Motor run on time of 0 5 1 s Drop out delay...

Страница 25: ...between 20 100 of nominal speed S Speed can be set by means of parameter K6 speed or K7 speed K8 speed in the Options menu to match the floor spacing distance between stops S Acceleration can be adju...

Страница 26: ...wer supply and physical support for the C DELCON 300 1 10008856 Legend 1 2 3 4 5 Mains voltage terminals Socket for feedback cable Terminal block screwless Jumper JP2 connects Earth and Signal GND Ter...

Страница 27: ...g 0 3 m s in the door zone 1 4 SIU 1 and SIU 4 active functions as above Parameter Relay function only SIU all errors The relay on the power supply unit switches only when there is an SIU fault The r...

Страница 28: ...NTA 2 115 100 110 115 120 VAC NTA 2 230 220 230 240 VAC 10 NTA 2 400 380 400 415 440 VAC Frequency 50 60 Hz 10 Power consumption 20 W during travel approx 8 W at standstill EMC standards EN 50081 EN 5...

Страница 29: ...Connection for feedback cable Mains voltage connection D E Demand feedback monitoring Emergency power supply Terminal Description Mains Voltage Connection NTA 2 115 NTA 2 230 NTA 2 400 N L1 Neutral N...

Страница 30: ...ential GND for command inputs K1 K8 Ground reference potential GND for command inputs K1 K8 Common DOWN solenoid Output DOWN solenoid Common UP solenoid Output UP solenoid Demand feedback monitoring 1...

Страница 31: ...cable break kink etc can endanger trouble free operation It is essential that connection 2 is ground bonded to terminal 12 other wise the null point of the sensor will not be stable If you cut the cab...

Страница 32: ...in the surroundings Surroundings Requirement Machine room tempera ture 2 40 C Oil temperature 2 60 C Relative air humidity max 90 non condensing 1 8 Emissions The following emissions can occur during...

Страница 33: ...it is not prevented the pro duct or its surroundings may be damaged Caution Denotes a potentially dangerous situation If it is not prevented it may result in slight or minor injuries to people Warnin...

Страница 34: ...C LRV lift control valve Safety information 34 92 300 I 9010212 E 10 08 08...

Страница 35: ...Allen key 4 mm A F 2 Bypass pressure setscrew Screw Open ended spanner 10 A F mm Allen key 5 mm A F 8 Pressure gauge shut off screw Allen key 4 mm A F 9 Filter screw UP Open ended spanner 22 A F mm 1...

Страница 36: ...ating the emergency lowering valve make sure that there are no people or materials in the lift shaft 3 2 Display of the operating status Legend for the LEDs 1 RUN Ready for operation green Lights when...

Страница 37: ...o next parameter Increases the value of the current parameter Decreases the value of the current parameter General description S Easy set up of the travel curve S Command feedback value and control vo...

Страница 38: ...or key save the value and return to parameter selection S With keys 1 2 3 or 4 do not save the value and return to parameter isation mode S If no key pressed within 5 minutes the DELCON automatically...

Страница 39: ...the key decrease it with the key S With or key change to the adjacent number S Press and keys simultaneously to save the number If a password has been set the user must login in order to change para m...

Страница 40: ...and 1 command is present S 2nd line existing control voltage C and feedback value F in volts e g Fast speed 7 50 V Display during parameterisation S 1st line parameter name S 2nd line value of paramet...

Страница 41: ...ownloaded free of charge from http www bucherhydraulics com 3 4 1 General description Parameterisation S C DELCON parameters can be read off and set via PC S Parameter sets can be saved S Comments can...

Страница 42: ...ur computer carry out the following steps before installing the new version 1 Start the old version of WinDelta32 2 In the Options Configuration menu open the Serial Port page I Note the COM port disp...

Страница 43: ...ents an installation dialog will be displayed 3 Click the button Next or Install Finish until the installation is ter minated A shortcut will automatically be placed on the desktop Configuring WinDelt...

Страница 44: ...file e g the file Para_LRV prm from the folder C Temp 2 Click the button Refresh data 3 Close the window 4 Select the menu Parameters VF LRV and import click Import All parameter sets the stored file...

Страница 45: ...ift control valve Operating controls and indicators 45 92 300 I 9010212 E 10 08 08 3 4 4 Connect DELCON to PC Laptop Possibilities for connecting DELCON to PC Laptop Never connect DELCON to an Etherne...

Страница 46: ...V lift control valve Operating controls and indicators 46 92 300 I 9010212 E 10 08 08 Connecting to serial port using Bucher adaptor Connecting to USB port using a USB RS232 converter with Bucher adap...

Страница 47: ...ss the hose is first disconnected Reorienting the ball valve outlet 1 Unscrew cap screws on head of valve 2 Remove the screws Attention Risk of damage to the flow rate When orienting the ball valve ou...

Страница 48: ...TA 2 power supply unit must be installed in the control system cabinet S There must be no voltage at the power supply unit when working on its connections or exchanging the C DELCON Important Set jump...

Страница 49: ...ND test measurement 24 V emergency power supply 24 V emergency power supply When contact K5 closes the C DELCON s two fast speeds drop to a preset percentage of their nominal values The setting is adj...

Страница 50: ...als 12 19 and 20 S Relay RN drops out when there is a power failure and the two nor mally closed contacts RN 1 and RN 2 connect to the battery I Inputs 19 and 20 have diode protection from polarity re...

Страница 51: ...rgency the lift car can be lowered by operating the emergency lowering valve electrically Depending on the external battery voltage 12V and 24V spool valve versions are available Wiring diagram 12 24...

Страница 52: ...need for resetting 4 3 2 Checking the minimum static pressure To check the minimum static pressure with empty car 1 Open pressure gauge shut off valve 2 Read the minimum static pressure on the pressu...

Страница 53: ...w bypass pressure setscrew 2 approx 2 turns counterclockwise 5 Connect the Handterminal to the C DELCON and press key 3 on Handterminal null point or feedback value will be displayed 6 Send UP command...

Страница 54: ...the valve I Page 36 Section 3 1 5 Remove the UP solenoid plug 10 6 Slacken the locknut for bypass pressure setscrew 2 7 Unscrew bypass pressure setscrew 2 approx 2 turns counterclockwise 8 Send UP com...

Страница 55: ...cknut for bypass pressure setscrew 2 4 Unscrew bypass pressure setscrew 2 approx 2 turns counterclockwise 5 Send UP command 6 With motor running slowly turn bypass pressure setscrew 2 clockwise until...

Страница 56: ...ure is reached 9 Tighten locknut for screw 1 10 Cancel the UP command 11 Write new settings on the existing rating plate overwrite old values I Page 9 Section 1 2 1 Item 5 12 Remove the bypass from th...

Страница 57: ...in the door zone and during relevelling If the speed setting is exceeded the lift is stopped per EN 81 2 max 0 3 m s S When the speed setting is exceeded the relay activates S The speed can be set wit...

Страница 58: ...shaft switches depends on the car speed 4 3 9 v 50 v 50 v 100 v 100 Aux speed e g Time t X Z Y Z Y Z Z X X Deceleration distance shaft switches for maximum speed Y Deceleration distance shaft switches...

Страница 59: ...irect 1 1 drive e g v 0 4 m s x1 0 4 m 2 Deceleration distance X for indirect 2 1 drive e g v 0 63 m s x2 0 71 m 3 Deceleration distance Y for direct 1 1 drive auxiliary speed e g v 0 4 m s 2 0 2 m s...

Страница 60: ...displayed 3 Using a 3 mm Allen key slacken the adjusting clamp screw 14 a little 4 Remove Allen key it has a magnetic influence 5 Hold the feedback sensor by the plug and move it axially until the fee...

Страница 61: ...alve filter This can cause leakage Never operate the lift without the pilot filter installed Carry out regular maintenance as per maintenance plan Page 89 Cleaning the pilot filter 1 Switch main switc...

Страница 62: ...ake sure that there are no people or materials in the lift shaft Attention Uncontrolled descent free fall Can cause damage to the support frame and car The elevator car must come to rest within 3 5 me...

Страница 63: ...alue is displayed If the DOWN command is still present on quitting the menu travel will resume normally Important after the pipe rupture valve has closed pressure can again build up between the C LRV...

Страница 64: ...an again build up between the C LRV and the pipe rupture valve causing the pipe rupture valve to re open If the pipe rupture valve is to remain closed for a long period this pressure must be vented th...

Страница 65: ...rd 4 Error Deceleration Deceleration Accel Inspection Delete errors 5 Error Slow speed Slow speed Inspection speed Pipe rupture 6 Error Soft stop Soft stop Decel inspection 7 Error Relevelling Relevel...

Страница 66: ...7 Start speed Acceleration Fast speed Deceleration Slow speed Soft Stop steepness Minimum pressure offset sol 8 9 Demand signal Control voltage prop sol 5 1 3 Overview of control parameters PID Dynami...

Страница 67: ...e UP S Operative during Up travel S Higher value higher solenoid starting voltage shorter starting time S Setting range 5 0 100 0 bar S Standard 20 0 bar Important high settings may cause a start up j...

Страница 68: ...el S Higher value faster travel speed S Setting range 0 20 2 50 V S Standard 0 40 V Important low settings for Slow speed may cause slow travel to be uneven due to static friction in the cylinder and...

Страница 69: ...P sol static S Operative in steady state control processes constant speed travel S Higher value higher solenoid control gain S Setting range 0 20 1 50 S Standard UP 0 80 DOWN 0 70 Important high sett...

Страница 70: ...P 0 80 DOWN 0 70 Important high settings may cause oscillations Setting I sol dynamic S Operative in dynamic control processes acceleration deceleration S Higher value longer solenoid reset time great...

Страница 71: ...difference is exceeded then Lift is stopped with emergency stop deceleration The relay switches 1 5 1 LED SIU 1 lights If the Relay function setting is only SIU reset operation after there is no longe...

Страница 72: ...eed in door zone Dem value Fast UP Setting Accel inspection S Only operative with inspection speed K5 S Higher value greater acceleration i e shorter acceleration distance S Setting range 0 30 5 00 V...

Страница 73: ...Standard K8 40 Important only operative with fast travel speed Setting K6 K7 K8 deceleration S Only operative with auxiliary speeds K6 K7 K8 S Higher value greater deceleration i e shorter decelerati...

Страница 74: ...unctions Off Few sensitivity Normal Sensitive Setting Start delay S Pause between command and start of travel S Higher value longer pause S Setting range 0 1 1 0 s S Standard 0 1 s Setting Relay funct...

Страница 75: ...1 0 1 1 1 1 0 1 1 Insp speed 1 0 0 0 1 1 0 0 0 1 1 0 0 1 1 0 0 1 1 V K6 1 0 0 0 0 1 1 0 0 0 0 1 1 0 1 1 1 0 0 0 1 1 V K7 1 0 0 0 0 0 1 1 0 0 0 0 0 1 1 1 0 1 1 0 0 0 0 1 1 V K8 0 0 0 0 0 0 1 0 0 0 0 0...

Страница 76: ...parameter S Overwrites the current parameters with the internally saved parameters S Possible parameter sets Factory factory settings User Command Save parameter S Saves the current C DELCON paramete...

Страница 77: ...ersion S Example 2 030 Serial number S Serial number of the C DELCON S Format year month sequential number S Example 0510 09489 Check number S Valve test number S Format year month sequential number S...

Страница 78: ...1 3 million Important Relevelling Down operations are not counted Operation hour S C DELCON operating hours counter S Max 65535 hrs unstab voltage Positive unstabilised voltage from the power supply u...

Страница 79: ...90 91 250 R 45 R 90 R 250 1 V 4 8 l min 1 V 9 7 l min 1 V 29 1 l min C LRV 350 251 500 R 500 1 V 52 2 l min C LRV 700 400 1000 R 1000 1 V 112 0 l min C LRV 175 120 150 21 45 R 250 K 251 6 80 55 bar C...

Страница 80: ...U 1 on C DEL CON lights up S Check mechanical null point 60 4 3 10 S DOWN solenoid is energised S Correct the wiring fault S NTA 2 terminals 7 8 crossed 49 4 2 3 S UP pilot filter dirty S Clean filter...

Страница 81: ...rt S Increase deceleration in C DELCON S Bypass pressure set too high S Reset it No DOWN travel S Car overloaded pressure switch has activated S Reduce the load S Contacts K3 K4 and or R1 not closed S...

Страница 82: ...out a delay S Set as per page s 23 1 4 4 Car overshoots landing during DOWN travel S Deceleration time too short S Increase deceleration in C DELCON S Deceleration switches in shaft wrongly positioned...

Страница 83: ...S Exchange DOWN pilot valve S Emergency lowering valve leaking S Operate it several times during UP command 36 3 1 S Check valve is leaking S Replace seal 11 1 3 S Pressure falls rapidly S DOWN spool...

Страница 84: ...monitoring LED lights up S The C DELCON settings are too low S Acceleration is too high S Decrease the acceleration setting S Fast DOWN is set too high on the C DELCON S Decrease the fast DOWN settin...

Страница 85: ...gency lowering valve actu ated S Reset the mechanical null point S Set the bypass screw on the valve correctly unscrew it slightly Err Unknown Unknown fault S Internal software fault S Upgrade reinsta...

Страница 86: ...1 401 S Hand pump activated S Bypass pressure is too high S Set the bypass screw on the valve correctly unscrew it slightly 103 105 301 401 Warn Leakage Automatic null point adjustment outside of 0 20...

Страница 87: ...1 Travel is disabled 202 Travel is aborted relay is opened 203 Travel is aborted relay is NOT opened 204 Travel is aborted dependent on parameterisation relay may be opened Save 301 If at standstill i...

Страница 88: ...C LRV lift control valve Operation 88 92 300 I 9010212 E 10 08 08...

Страница 89: ...oning not later than after 3 months At every service at least 2 x per year Annually After 5 years After 10 years Valve Check internal leakage X X X Check external leakage X X X Check the maximum press...

Страница 90: ...actually used to fill the system must be recorded by the lift manufacturer in the designated field on the nameplate of the submersed motor pump power unit Tested and approved hydraulic fluids with bio...

Страница 91: ...valve 4 Remove solenoid and the A and C parts 5 Assemble the A parts and insert them in the bore 6 Insert O ring B 7 Assemble the C parts then insert the unit in the bore Make sure that the stem of th...

Страница 92: ...ics com j zehrer t online de Germany Service North West Bucher Hydraulics AG Philippe Roose Blumenstrasse 24 D 65366 Geisenheim Tel 49 672 27 53 72 Fax 49 672 27 53 61 Mobile 49 172 610 46 36 philippe...

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