Bryant ASPAS1BBL015 Скачать руководство пользователя страница 17

Bryant

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4.4.2 BATTERY FLUID

Check battery electrolyte fluid at least once a month.
Fluid should cover separators in all battery cells. If
fluid level is low, add distilled water to cover tops of
separators. DO NOT USE TAP WATER IN BATTERY.

4.4.3 ENGINE COOLANT

Check coolant level in coolant recovery bottle. See
Specifications, Section 1.10.

• Add recommended coolant mixture as necessary.
• Periodically remove radiator pressure cap to make

sure the coolant recovery system is functioning 
properly. Coolant should be at bottom of radiator
filler neck. If coolant level is low, inspect gasket in
radiator pressure cap. Replace cap, if necessary.
To have pressure cap tested, contact a dealer.
Inspect cooling system and coolant recovery sys-
tem for leaks.

4.5

MAINTENANCE OWNER/
OPERATOR CAN PERFORM

4.5.1 CHECK ENGINE OIL LEVEL

Refer to “Checking Fluid Levels” in Section 4.4.

4.5.2 CHECK BATTERY

• Check battery fluid level each week as outlined

under “Check Fluid Levels”.

• Check battery cables for condition, tightness, cor-

rosion or damage. Clean, tighten or replace as 
necessary.

4.5.3 EXERCISE SYSTEM

Start the generator engine at least once every seven
days and let it run at least 20 minutes. See Section
3.5, “Weekly Exercise Cycle”.

4.5.4 INSPECT COOLING SYSTEM

• Inspect engine cooling system at least once each

month.

• Check hoses for damage, deterioration, leaks, etc.

Correct any discrepancies found.

• Check hose clamps for tightness.

4.5.5 CHECK ENGINE COOLANT LEVEL

See “Checking Fluid Levels” in Section 4.4.

4.5.6 PERFORM VISUAL INSPECTION

Complete a thorough visual inspection of the entire
engine-generator monthly. Look for obvious damage,
loose, missing or corroded nuts, bolts and other fas-
teners.  Look for fuel, oil or coolant leaks.

4.5.7 INSPECT EXHAUST SYSTEM

Inspect the exhaust system at least once every three
months. Check all exhaust system pipes, mufflers,
clamps, etc. for condition, tightness, leaks, security,
damage.

4.5.8 CHECK FAN BELT

• Inspect fan belts every three months. Replace any

damaged, deteriorated, worn or otherwise defec-
tive belt.

• Check fan belt tension. Thumb pressure, exerted

midway between pulleys, should deflect about 3/8
to 3/4 inch. Adjust belt tension as required.

4.5.9 INSPECT ENGINE GOVERNOR

Visually inspect electronic governor.

Do not attempt to adjust the governor. Only
qualified service facilities should adjust the
governor. Excessively high operating speeds are
dangerous and increase the risk of personal
injury. Low speeds impose a heavy load on the
engine when adequate engine power is not
available and may shorten engine life. Correct
rated frequency and voltage are supplied only
at the proper governed speed. Some connected
electrical load devices may be damaged by
incorrect frequency and/or voltage. Only quali-
fied service technicians should adjust the gov-
erned speed.

4.5.10 CHANGING ENGINE OIL

Refer to maintenance performed by authorized service
facilities for engine oil and filter change frequencies.

Drain the oil while the engine is still warm from run-
ning. This means warm up the engine, shut it down
and drain immediately as follows:

1. Remove OIL DRAIN HOSE from its retaining clip.
2. Loosen and remove OIL DRAIN HOSE CAP.

Drain oil completely into suitable container.

3. When all oil has drained, install and tighten OIL

DRAIN HOSE CAP, and re-install into its retaining
clip.

4. Turn OIL FILTER (Figure 4.2) counterclockwise

and remove.  Dispose of old filter.

5. Apply light coating of new engine oil to seal of new

oil filter. Install FILTER and tighten by hand only.
DO NOT OVERTIGHTEN.

6. Remove OIL FILL CAP. Add recommended oil (see

SPECIFICATIONS). DO NOT FILL ABOVE THE
DIPSTICK “FULL” MARK. Crankcase oil capacity
is 4.0 U.S. quarts (3.8 liters).

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Section 4 — Maintenance

Bryant Liquid-cooled 15 kW Generators

Содержание ASPAS1BBL015

Страница 1: ...ACTORS SHOULD ATTEMPT INSTALLATION DEADLY EXHAUST FUMES OUTDOOR INSTALLATION ONLY This manual should remain with the unit Not intended for use in critical life support applications Liquid cooled Prepa...

Страница 2: ...ential fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equipment Bryant strongly recommends that the operator read this...

Страница 3: ...stem 9 2 5 Emergency Circuit Isolation Method 10 2 6 Total Circuit Isolation Method 10 2 7 Grounding the Generator 10 2 8 Generator AC Neutral Connections 10 2 9 Transfer Switch Signal Connections 10...

Страница 4: ...piped safely away from any building or enclosure that houses the generator to an area where people animals etc will not be harmed This exhaust system must be installed properly in strict com pliance w...

Страница 5: ...electricity resulting in electric shock or may get caught in moving components causing injury FIRE HAZARDS Keep a fire extinguisher near the generator at all times Do NOT use any carbon tetra chlorid...

Страница 6: ...h at all times against excessive moisture dust dirt lint construction grit and cor rosive vapors Failure to utilize a Bryant transfer switch with this generator will void the warranty 1 3 AUTOMATIC SY...

Страница 7: ...DEVICES The engine has several safety switches which cause the engine to automatically shut down under the fol lowing conditions low oil pressure high coolant tem perature engine overspeed low coolan...

Страница 8: ...will not start or crank if the fuse is blown Replace the fuse with one of the same size type and rating Bryant normally uses an AGC fuse rated at 15 amps part number 022676 1 8 UNPACKING Handle shipp...

Страница 9: ...s Fuel pressure for an LP vapor set up should be 11 inches to 14 inches of water column 0 4 to 0 5 psi at all load ranges 1 12 RECONFIGURING THE FUEL SYSTEM NOTE All models are configured for natural...

Страница 10: ...oads that the unit will power The critical essential loads may need to be grouped together and wired into a sepa rate emergency distribution panel The standard transfer switch has no sensing or con tr...

Страница 11: ...ing consider using a windbreak to protect the unit Install the generator on high ground where water levels will not rise and endanger it Allow sufficient room on all sides of the generator for mainte...

Страница 12: ...and or grounding rods For that purpose a GROUND LUG Figure 2 2 is provided on the gener ator mounting base Consult a qualified electrician for grounding requirements in the area Grounding procedures m...

Страница 13: ...n with an acid neutralizing agent A common practice is to use a solution of one pound 500 grams bicarbon ate of soda to one gallon 4 liters of water The bicarbonate of soda solution is to be added unt...

Страница 14: ...e system for leaks and other problems See Specifications Section 1 10 and Coolant Section 1 15 2 11 6 BELT TENSION Check the engine fan belt tension and condition prior to placing the unit into servic...

Страница 15: ...r fully automatic operation pro ceed as follows Check that load circuits are connected to the utility power supply Set the AUTO OFF MANUAL switch to its AUTO position Set the generator main circuit br...

Страница 16: ...eeds brush leaves and snow Without sufficient cooling and ventilating air flow the engine generator quickly overheats which causes it to shut down See Section 7 for installation drawings and vent loca...

Страница 17: ...system at least once every three months Check all exhaust system pipes mufflers clamps etc for condition tightness leaks security damage 4 5 8 CHECK FAN BELT Inspect fan belts every three months Repla...

Страница 18: ...uge Adjust the gap to 0 5 0 6 mm 0 020 0 025 inch by carefully bending the ground electrode Figure 4 4 Figure 4 4 Setting the Spark Plug Gap 4 5 13 COOLANT CHANGE Every year have a dealer drain flush...

Страница 19: ...ONLY DO NOT USE TAP WATER IN BATTERIES 3 Have the state of charge and condition checked This should be done with an automotive type bat tery hydrometer Storage batteries give off explosive hydrogen ga...

Страница 20: ...emove the negative battery cable The battery charger must be turned off BEFORE removing the battery cable to prevent an over current condi tion from burning out sensitive control panel components and...

Страница 21: ...evel Correct as necessary 5 Check the natural gas delivery system on gas engine driven units Tighten connections as necessary 6 Check the air inlets and outlets for debris Clean as necessary 7 Check t...

Страница 22: ...looking for leaks loose connections or components and abnormal operating conditions Correct as necessary 14 Start and exercise the unit at full rated load use a load bank if the site load is not enoug...

Страница 23: ...eated 2 Check cooling system for leaks 3 Defective Low Oil Pressure Switch 3 Replace switch 4 Defective Coolant Temperature Switch 4 Replace switch 5 Defective Control Module circuit board 5 Replace b...

Страница 24: ...Section 6 Notes Bryant Liquid cooled 15 kW Generators 22 Bryant...

Страница 25: ...Bryant 23 Section 7 Installation Diagram Bryant Liquid cooled 15 kW Generators Drawing No 0E1533 B...

Страница 26: ...SH HOLDER MOUNTING SCREW 85 85 85 0 85 56 0 14 14 S16 S16 E1 S16 S16 S16 E2 S15 S15 120V BLUE YELLOW ORANGE TO GOVERNOR ACTUATOR BLACK RED BLUE BLUE BROWN BLACK BLUE BLUE BLUE NB VOLTAGE REGULATOR F F...

Страница 27: ...1 PHASE FL LIGHT FAULT INDICATOR EC ENGINE CONNECTION F1 FUSE 7 5 AMPS IN LINE F FUSE 15 AMPS CB2 CUSTOMER CONNECTION E1 CB1 00 22 11 DPE 6 33 AS 2 2 6 5 5 4 RED BLUE BLACK CAP CAPACITOR CB1 2 CIRCUI...

Страница 28: ...2 V 1 12 BATTERY 13 9 11 12 10 14 14 14 RED 5 8 6 4 3 85 0 56 85 85 5 14 DC VR 48 1 0 2 4 13 R 13 13 0 0 49 ACTUATOR CONNECTOR BLACK SM 16 GRD 48 DC A GOVERNOR ACTUATOR WTS 0 0 DIS WLS 85 85 0 LOS 14...

Страница 29: ...R LOS LOW OIL SWITCH GRD GROUND DCA DC ALTERNATOR ISC IGNITION SYSTEM CONTACT WLS WATER LEVEL SWITCH CC CONTROL CONTACTOR TO CONTROL PANEL 13 13 ACTUATOR CONNECTOR CONTROL UNIT GOVERNOR TO DC VOLTAGE...

Страница 30: ...INS 11 0E1326 1 ASSY CARBURETOR LINKAGE ROD 12 0A7106 1 BRACKET STEPPER MOTOR 13 074031 AR LIQUID NEOPRENE 14 029333A 10 TIE WRAP 7 4 X 19 BLK UL 15 022507 2 SCREW HHC 1 4 20 X 1 2 G5 16 022473 2 WAS...

Страница 31: ...G8 8 11 021991 1 EARTH STRAP 13 0D9335 2 PANEL SUPPORT 14 0D9336 2 PANEL BRACKET 15 0C2454 16 SCREW TH FRM M6 1 X 16 N WA Z JS 16 047411 1 SCREW HHC M6 1 0 X 16 G8 8 17 022097 1 WASHER LOCK M6 1 4 18...

Страница 32: ...ROOF 17 GROUND WIRE FASTENER TO SECURE USE DOOR LATCH NOTE 11 24 7 10 4 9 24 26 25 19 8 5 12 10 NOTE 11 26 6 4 26 18 10 15 Y 26 13 17 26 11 17 15 1 21 24 3 20 23 22 11 8 2 11 29 Section 9 Exploded Vi...

Страница 33: ...M5 0 8 G8 YEL CHR 14 022152 3 WASHER LOCK 10 15 0912970064 3 ASSEMBLY BASE DOOR GROUND WIRE 16 023762 3 WASHER SHAKEPROOF EXT 10 STL 17 0912970063 3 GRD WIRE ASS Y 99HSB 18 022264 6 WASHER LOCK 8 M4 1...

Страница 34: ...Panel Drawing No 0F5240 22 29 26 51 28 26 25 10 27 33 9 5 8 6 7 31 50 34 49 12 28 42 3 40 39 38 41 11 2 30 57 17 16 28 18 28 29 56 38 13 40 23 24 39 41 1 40 28 35 46 44 45 47 39 36 32 32 37 48 41 4 4...

Страница 35: ...2473 2 WASHER FLAT 1 4 M6 ZINC 28 0C2212 10 SCREW PHTT M4 0 7 X 16 ZYC 29 023762 2 WASHER SHAKEPROOF EXT 10 STL ITEM PART NO QTY DESCRIPTION 30 0C2267 14 SCREW HHTT M5 0 8 X 12 BP 31 023897 15 WASHER...

Страница 36: ...24 17 11 10 14 11 19 17 18 20 26 21 20 25 22 24 57 33 11 14 9 24 72 10 11 10 14 1 24 35 34 36 44 45 14 71 12 46 11 10 49 47 70 11 10 6 69 29 56 67 59 52 54 58 64 63 65 62 60 7 Section 9 Exploded View...

Страница 37: ...A45310257 1 GASKET INLET MANIFOLD 37 0E1100 1 MANIFOLD INTAKE MACHINED ITEM PART NO QTY DESCRIPTION 38 0E0561 1 ASSY WATER LEVEL SENSOR C E PL 39 0A6751 1 SW TMP 245 DEG 3 8 NPT 40 077996 1 CAP ANTIFR...

Страница 38: ...2 A 10 1 9 11 5 12 14 3 18 7 6 4 17 14 TUBE ON BLOCK 27 13 10 23 26 19 WATER INLET 8 8 8 20 8 ADAPTER 12 24 TO THERMOSTAT 6 7 Section 9 Exploded Views and Parts Bryant Liquid cooled 15 kW Generators...

Страница 39: ...X 3 8 14 022473 7 WASHER FLAT 1 4 ZINC 15 0E0726 1 BRACKET WATER BOTTLE 1 5L MIT 16 076749 1 TANK COOLANT RECOVERY 17 075443 6 SCREW CRMPTIT 1 4 20 X 5 8 18 056892 4 SCREW CRIMPTITE 10 24 X 3 8 19 0A...

Страница 40: ...D 15 4 5 21 24 25 30 28 33 20 19 14 C 12 17 16 31 32 6 6 39 26 38 1 41 40 37 34 36 35 22 C 13 8 18 27 2 42 6 7 23 NATURAL GAS OUT 1 11 PORT 29 D Section 9 Exploded Views and Parts Bryant Liquid coole...

Страница 41: ...7 1 ELBOW 90D STREET 3 4 24 062522 1 STUD TH 1 4 20 X 3 G2 ZNC FULL 25 022127 1 NUT HEX 1 4 20 STEEL 26 022259 2 NUT HEX 5 16 18 STEEL 27 050279 1 DECAL FUEL INLET NG 28 0A6125 2 STUD 5 16 18 X 1 25 F...

Страница 42: ...2 5 9 15 14 17 To Blower Housing 32 23 24 35 1 21 28 7 22 33 10 29 16 30 18 2 6 19 20 31 21 4 To Engine Crankshaft 26 Section 9 Exploded Views and Parts Bryant Liquid cooled 15 kW Generators Alternato...

Страница 43: ...H 11 075476 4 SCREW PPHM M4 0 7 X 16 12 0A5601 1 COVER REAR BEARING CARRIER 13 075554B 4 BOLT STATOR X 16 LG 14 0A9375 4 SCREW RHM 10 24 X 2 15 022152 4 WASHER LOCK 10 16 097146 1 FAN RING GEAR ASSEM...

Страница 44: ...0 1 25 X 20 G8 8 8 075763 3 BOOT BATTERY CABLE 9 0D8668 1 BRACKET BATTERY HOLD DOWN 1 5 13 050331A 1 BATTERY POST COVER RED 14 050331 1 BATTERY POSTCOVER BLACK 15 0C2454 2 SCREW TH FRM M6 1X16 N WA Z...

Страница 45: ...R 1 5L MITSU 7 0E0170 1 BLANKET EXHAUST 1 5L MITSU 8 0D9437 1 MUFFLER 1 5L ACOUSTIC STANDARD 9 060366 2 STRAP MUFFLER 6 DIA 10 039253 4 SCREW HHC M8 1 25 X 20 G8 8 11 022145 4 WASHER FLAT 5 16 ZINC 12...

Страница 46: ...t deny warranty solely due to the lack of receipts or for your failure to ensure the completion of all scheduled maintenance As the engine purchaser owner you should however be aware that Generac may...

Страница 47: ...on 4 below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point fo...

Страница 48: ...ed to accident misuse abuse negligence or improper installation As with all mechanical devices the Bryant engines need periodic part s service and replacement to perform well Failures caused by any ex...

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