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987MB: Installation, Start-up, Operating and Service and Maintenance Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

53

4. Remove funnel; replace collector box drain plug.
5. Connect field-supplied 5/8-in. (16 mm) ID tube to middle collector

box drain port.

6. Pour one quart (liter) of water into funnel/tube. Water should run

through collector box, overfill condensate trap, and flow into open

field drain.

7. Remove funnel and tube from collector box and replace collector

box drain plug.

Purge Gas Lines

If not previously done, purge the lines after all connections have been

made and check for leaks.

Adjustments 

A93059

Fig. 62 – Orifice Hole

For  proper  operation  and  long  term  reliability,  the  Furnace  input  rate

must be /-2 percent of input rate on furnace rating plate or as

adjusted for altitude.
The gas input rate on rating plate is for installations at altitudes up to

2000 ft. (609.6M).

In the USA, the input rating for altitudes above 2000 ft. (609.6M) must

be  reduced  by  2  percent  for  each  1000  ft.  (304.8M)  above  sea  level.

Refer to 

Table 16

.

In Canada, the input rating must be reduced by 5 percent for altitudes of

2000 ft. (609.6M) to 4500 ft. (1371.6M) above sea level. The natural gas

manifold pressures in Tables 18 and 19 adjust for BOTH altitude  and

natural gas heating value.

Table 16 – Altitude Derate Multiplier for U.S.A.*

*Derate multiplier factors are based on midpoint altitude for altitude range.

NOTE: 

For Canadian altitudes of 2000 to 4500 ft. (610 to 1372 M), use

USA altitudes of 2001 to 2000 ft. (611 to 914 M) in 

Table 13

.

To  adjust  manifold  pressure  to  obtain  the  proper  input  rate,  first,

determine  if  the  furnace  has  the  correct  orifice  installed.  At  higher

altitudes or different gas heat contents, it may be necessary to change the

factory  orifice  to a different orifice. Tables have been provided  in the

furnace  installation  instructions  to  match  the  required  orifice  to  the

manifold pressure to the heat content and specific gravity of the gas. 

To do this:

1. Obtain  average  yearly  gas  heat  value  (at  installed  altitude)  from

local gas supplier.

2. Obtain average yearly specific gravity from local gas supplier.
3. Find installation altitude range for your installation in the manifold

pressure  tables.  See 

Table 13

  for  20,000  BTUh  Max-Heat/8,000

WARNING

!

FIRE OR EXPLOSION HAZARD

Failure  to  follow  this  warning  could  result  in  personal  injury,  death,

and/or property damage. 

Never purge a gas line into a combustion chamber. Never test for gas

leaks with an open flame. Use a commercially available soap solution

made specifically for the detection of leaks to check all connections. A

fire or explosion may result causing property damage, personal injury

or loss of life.

CAUTION

!

FURNACE DAMAGE HAZARD

Failure to follow this caution could result in reduced furnace life.

DO NOT push or force gas valve adjusting screw. This can  result in

damage  to  the  adjustment  screw  resulting  in  incorrect  manifold

pressure, which can result in a no heat situation or shorten the life of the

heat exchangers.

CAUTION

!

FURNACE DAMAGE HAZARD

Failure to follow this caution may result in reduced furnace life. 
DO NOT redrill orifices. Improper drilling (burrs, out-of-round holes,

etc.)  can  cause  excessive  burner  noise  and  misdirection  of  burner

flames.  This  can  result  in  flame  impingement  of  heat  exchangers,

causing failures, see 

Fig. 62

.

BURNER

ORIFICE

NOTICE

!

The NATURAL GAS manifold pressure adjustments in Tables 18 and

19 compensate for BOTH altitude AND gas heating value. DO NOT

apply an additional derate factor to the pressures show in 

Table 19

 or

Table 20

. The values in this table are NOT referenced to sea level; they

are AS-MEASURED AT ALTITUDE.

The heating content of natural gas at altitude may already provide for a

reduction  in  capacity  of  the  furnace.  Be  sure  to  obtain  the  expected

in-season gas heating value of the gas from the gas supplier BEFORE

making any adjustments for capacity or altitude. Refer to 

Table 19

 or

Table 20

. No adjustments to the furnace may be necessary at altitude

for certain gas heating values.

Refer to the instructions provided in the factory-specified LP/Propane

conversion  kit  for  instructions  for  setting  gas  manifold  pressures  for

LP/Propane applications.

ALTITUDE 

PERCENT 

OF

DERATE 

 DERATE

MULTIPLIER 

FACTOR* 

FT.

 M

0–2000 

 0-610 

1.00 

2001–3000 

 610-914 

4-6 

0.95

3001–4000 

 914-1219

6-8 

0.93 

4001–5000 

 1219-1524

8-10

0.91 

5001–6000 

 1524-1829

10-12

0.89 

6001–7000 

 1829-2134

12-14

0.87 

7001–8000 

2134-2438

14-16

0.85 

8001–9000 

2438-2743

16-18

0.83 

9001–10,000 

2743-3048

18-20

0.81 

NOTICE

!

THERE ARE TWO MANIFOLD PRESSURE TABLES

Use Table 18 for all models EXCEPT 987MB60060C21

Use Table 19 for all models 987MB60060C21 ONLY

Содержание 987MB

Страница 1: ...Input Rate 59 Table 20 Orifice Size and Manifold Pressure In W C for Gas Input Rate 59 SERVICE AND MAINTENANCE PROCEDURES 60 Winterization 66 SEQUENCE OF OPERATION 70 PARTS REPLACEMENT INFORMATION GUI...

Страница 2: ...exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign...

Страница 3: ...RNING FIRE INJURY OR DEATH HAZARD Failure to follow this warning could result in property damage personal injury or death This furnace was manufactured to operate with natural gas When fuel supply is...

Страница 4: ...er test for gas leaks with an open flame Use a commercially available soap solution made specifically for the detection of leaks to check all connections as specified in the Gas Piping section 6 Alway...

Страница 5: ...calculate heating load estimates and select the furnace Excessive oversizing of the furnace may cause the furnace and or vent to fail prematurely customer discomfort and or vent freezing Failure to f...

Страница 6: ...s Piping and Gas Pipe Pressure Testing US Current edition of NFPA 54 ANSI Z223 1 NFGC Chapters 5 6 7 and 8 and national plumbing codes CANADA Current edition of CAN CSA B149 1 Parts 4 5 6 and 9 In the...

Страница 7: ...ngs under construction provided that The furnace is permanently installed with all electrical wiring piping venting and ducting installed according to these installation instructions A return air duct...

Страница 8: ...elow can be used to ensure that other gas appliances have sufficient air for combustion Provisions for adequate combustion ventilation and dilution air must be provided in accordance with U S A Instal...

Страница 9: ...BTUH 734 SQ MM KW TWO OPENINGS OR VERTICAL DUCTS 1 SQ IN 4 000 BTUH 550 SQ MM KW Free Area of Opening and Duct Sq In Sq mm Round Duct In mm Dia Free Area of Opening and Duct Sq In Sq mm Round Duct In...

Страница 10: ...lief port on condensate trap Remove pressure switch tube from pressure switch port Remove trap from collector box Loosen clamp on inlet to vent elbow Remove middle and bottom plugs DO NOT DISCARD Remo...

Страница 11: ...or the current edition National Plumbing Code of Canada in Canada A170135 Fig 11 Example of Field Drain Attachment A14532 Fig 12 Example of Field Drain Attachment Not Allowed NOTICE The condensate tr...

Страница 12: ...nstructed from field supplied 1 2 in CPVC or 3 4 in PVC pipe in compliance with local building codes A factory supplied 1 2 in CPVC to 3 4 in PVC adapter is supplied in the loose parts bag for use as...

Страница 13: ...Open the spring clamp and insert the long end of the adapter or the 1 2 in CPVC pipe into the outlet stub on the drain tube 17 Connect additional condensate piping to a code approved drain or to a co...

Страница 14: ...DO NOT cut main furnace casing side to attach supply air duct humidifier or other accessories All supply side accessories MUST be connected to duct external to furnace main casing A10493 Fig 19 Duct...

Страница 15: ...nstall as shown in Fig 24 NOTE It is recommended that the perforated supply air duct flanges be completely removed from furnace when installing the furnace on a factory supplied cased coil or coil box...

Страница 16: ...ions on Noncombustible Flooring subbase not required 15 7 8 403 19 483 16 1 2 419 19 5 8 498 Downflow applications on combustible flooring subbase required 15 1 8 384 19 483 16 3 4 425 20 5 8 600 Down...

Страница 17: ...the Media Cabinet or field supplied accessory air cleaner must only be connected to the bottom opening on the furnace see Fig 20 and Fig 25 For horizontal applications the Media Cabinet or field suppl...

Страница 18: ...50 0 08 21 0 18 47 0 18 47 0 29 73 2000 944 0 09 23 0 22 56 0 21 54 2200 1038 0 09 24 0 26 66 0 25 62 25 x 25 Filter 635 x 635 mm Factory Accessory Washable Factory Accessory Media Representative Afte...

Страница 19: ...tion Start up Operating and Service and Maintenance Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 19 A11437 Fig 2...

Страница 20: ...st be installed parallel with or on the downstream side of the unit to avoid condensation in the heat exchangers When installed parallel with the furnace dampers or other flow control must prevent chi...

Страница 21: ...ing As an alternative fibrous ductwork may be used if constructed and installed in accordance with the latest edition of SMACNA construction standard on fibrous glass ducts Both acoustical lining and...

Страница 22: ...ting SW1 Maximum Heat Airflow3 1080 1085 1095 1090 1095 1085 1070 1055 1045 1030 Intermediate Heat Airflow3 685 725 730 725 730 See note 4 Minimum Heat Airflow3 560 555 555 550 565 See note 4 Unit Siz...

Страница 23: ...ting SW1 Maximum Heat Airflow3 1340 1355 1370 1385 1380 1385 1400 1400 1385 1380 Intermediate Heat Airflow3 780 810 835 840 845 See note 4 Minimum Heat Airflow3 595 595 600 595 605 See note 4 Unit Siz...

Страница 24: ...OFF ON ON 1095 1100 1110 1105 1085 See note 4 ON OFF OFF 1265 1255 1265 1280 1275 1285 1270 1260 1250 1230 ON OFF ON 1465 1455 1470 1465 1465 1470 1455 1450 1435 1415 ON ON OFF 1850 1855 1860 1855 18...

Страница 25: ...e the furnace has been connected Refer to current edition of NSCNGPIC in Canada After all connections have been made purge lines and check for leakage at furnace prior to operating furnace PRESSURE TE...

Страница 26: ...the limitations of 63_F 33_C rise 115 V Wiring Furnace must have a 115 v power supply properly connected and grounded NOTE Proper polarity must be maintained for 115 v wiring If polarity is incorrect...

Страница 27: ...f largest operating component s full load amps plus 100 percent of all other potential operating components EAC humidifier etc full load amps MINIMUM WIRE SIZE AWG MAXIMUM WIRE LENGTH FT M Length show...

Страница 28: ...casing near the 7 8 in knock out on the side of the casing Do not remove the knock out in the side of the casing 2 Align the J Box bracket with the pilot holes inside the furnace casing 3 Install 2 sc...

Страница 29: ...e 24 v circuit contains an automotive type 3 amp fuse located on the control Any direct shorts during installation service or maintenance could cause this fuse to blow If fuse replacement is required...

Страница 30: ...on the control board thermostat strip see Fig 38 3 Communication Connector communication connection This connection is used when the furnace is controlled by an optional communicating User Interface i...

Страница 31: ...r operation Refer to thermostat instructions 9 Configure thermostat for HYBRIDHEATr dual fuel operation Refer to thermostat instructions 10 NO connection should be made to the furnace HUM terminal whe...

Страница 32: ...par le fabricant de cette fournaise ont t certifi s ULCS 636 pour l application des composantes Royal Pipe IPEX PVC qui sont certifi es ce standard Au Canada l appr t et le ciment doivent tre du m me...

Страница 33: ...and Materials ASTM standards See Table 11 for approved materials for use in the U S A This furnace is also CSA approved for venting with M G DuraVentRPolyProR or Centrotherm InnoflueR polypropylene v...

Страница 34: ...and designs without notice and without obligations 34 A13305 Fig 40 Combustion Air and Vent Pipe Termination for Direct Vent 2 Pipe System A05091 Fig 41 Vent Pipe Termination for Non Direct Vent and...

Страница 35: ...ptible to damage or contamination The termination is usually located away from adjacent structures or other obstacles such as inside corners windows doors or other appliances It is less prone to icing...

Страница 36: ...an input over 35 000 BTUh If there is less than 4 ft 1 2 M of unobstructed distance to the property line of the adjacent lot no type of vent termination is permitted for appliances with inputs greate...

Страница 37: ...m for appliances 50 000 BTUh 15kW K Clearance to a mechanical air supply inlet 6 ft 1 8 M 3ft 9 M above if within 10 ft 3 M horizontally L Clearance under a veranda porch deck or balcony 12 in 305 mm...

Страница 38: ...opening 1 ft 3M above the opening Manufacturer s Recommendation See Note 8 K Clearance to a mechanical air supply inlet 6 ft 1 8 M 3ft 9 M above if within 10 ft 3 M horizontally L Clearance under a ve...

Страница 39: ...Table for all two pipe terminations or Non Direct Vent Clearance Table for all single pipe terminations For clearance distances when vent termination is located more than 6 ft 2 M away from an inside...

Страница 40: ...et Moisture Trap To prevent moisture from trickling into the furnace vestibule a trap can be installed in the intake air pipe near the furnace To prevent moisture 3 76 mm 12 305 mm Pipe hangar Ventila...

Страница 41: ...ed on the termination Alberta and Saskatchewan when required record the equivalent length of the Tee used 5 Calculate Total Equivalent Vent Length by adding the equivalent lengths of the fittings to t...

Страница 42: ...es cannot exceed total allowable pipe length as calculated from Table 11 A170122A Fig 51 Recommended Combustion Air Inlet Moisture Trap NOTE Maximum Equivalent Vent Length MEVL includes standard and c...

Страница 43: ...the casing Fold the knockout down with duct pliers and work the knockout back and forth until it is removed Trim any excess metal from the knockout with tin snips Maximum Equivalent Vent Length Meters...

Страница 44: ...lamp to 15 lb in see Fig 52 Fig 57 A14546 Fig 52 Near Furnace Vent Connections A170006 Fig 53 Inducer Vent Elbow Appearance May Vary UPFLOW LEFT CONFIGURATION A11309A UPFLOW RIGHT CONFIGURATION A11308...

Страница 45: ...7 HORIZONTAL RIGHT LEFT VENT CONFIGURATION A11336 HORIZONTAL RIGHT RIGHT VENT CONFIGURATION A11335 Fig 57 Horizontal Right Appearance may vary See Notes for Venting Options NOTES FOR VENTING OPTIONS 1...

Страница 46: ...4 20 10 50 40 10 75 95 10 75 105 5 55 50 5 65 105 5 65 125 0 10 20 15 10 55 45 10 65 50 5 25 15 5 65 50 5 65 60 20 10 10 10 35 25 10 45 30 5 10 5 5 45 30 5 50 40 40 10 5 10 25 15 10 30 20 5 5 5 30 20...

Страница 47: ...pply second coat DO NOT CEMENT POLYPROPYLENE FITTINGS 13 While cement is still wet twist pipe into socket with 1 4 in turn Be sure pipe is fully inserted into fitting socket 14 Wipe excess cement from...

Страница 48: ...stalling the concentric vent The terminations can be installed on a flat or pitched roof Concentric Vent Single or multiple concentric vent must be installed as shown in Fig 40 Maintain the required s...

Страница 49: ...n two or more furnaces are vented near each other two vent terminations may be installed as shown in Fig 40 but next vent termination or pair of vent terminations must be at least 36 in 914 mm away fr...

Страница 50: ...here 70 ft 22 M Use length of the longer of the vent or air inlet piping system Add equiv length of 3 90 long radius elbows use the highest number of elbows for either the vent or inlet pipe 3 x 3 ft...

Страница 51: ...djustments section for setup switch configurations To set the desired cooling airflow 1 Remove blower door 2 Locate A C setup switches on furnace control 3 Determine air conditioning tonnage used 4 Co...

Страница 52: ...n connection see Fig 61 3 Pour one quart liter of water into funnel tube Water should run through collector box overfill condensate trap and flow into open field drain WARNING CARBON MONOXIDE POISONIN...

Страница 53: ...fold pressure tables See Table 13 for 20 000 BTUh Max Heat 8 000 WARNING FIRE OR EXPLOSION HAZARD Failure to follow this warning could result in personal injury death and or property damage Never purg...

Страница 54: ...ntil the blower off delay is completed 10 Turn furnace gas valve electric switch to OFF position 11 Turn gas supply manual shutoff valve to OFF position 12 Turn off furnace power supply 13 Remove mano...

Страница 55: ...asurement of gas flow 5 Refer to Table 17 for cubic ft of gas per hr Multiply gas rate cu ft hr by heating value BTUh cu ft to obtain input rate 6 If clocked rate does not match required input from St...

Страница 56: ...ify the proper rise range If the temperature rise is too high or too low in Minimum Heat 1 Remove jumpers from R and W W1 2 Wait until the blower off delay is completed 3 Turn 115 VAC power off 4 Chec...

Страница 57: ...up Switch SW3 The Continuous Fan airflow selection via Setup switches SW3 is also the switch setting for low speed cooling when the furnace is used with a two speed cooling or heat pump unit Adjust SW...

Страница 58: ...nutes a Gradually block off return air with a piece of cardboard or sheet metal until the limit trips b Unblock return air to permit normal circulation c Burners will re light when furnace cools down...

Страница 59: ...0 50 42 3 3 0 55 42 3 4 0 55 650 43 3 5 0 55 43 3 6 0 55 43 3 7 0 60 43 3 8 0 60 675 44 3 7 0 60 44 3 8 0 60 43 3 4 0 55 43 3 5 0 55 10000 700 44 3 4 0 55 44 3 5 0 55 44 3 7 0 60 44 3 8 0 60 3048 725...

Страница 60: ...g 60 and the troubleshooting guide which can be obtained from your distributor Retrieving Stored Fault Codes The stored status codes will NOT be erased from the control memory when 115 or 24 v power i...

Страница 61: ...pipes or broken fittings Have vent pipes vent system serviced by a qualified service agency 6 Inspect any accessories attached to the furnace such as a humidifier or electronic air cleaner Perform an...

Страница 62: ...ng blower wheel on motor shaft NOTE Mark blower mounting arms and blower housing so each arm is positioned at the same hole location during reassembly c Mark blower wheel orientation and cutoff plate...

Страница 63: ...up with a small piece of wood or folded cardboard 13 Support the burner assembly and remove the screws that attach the burner assembly to the heat exchanger cell panel 14 Remove wires from both rollou...

Страница 64: ...s 5a through 5d 7 Reconnect igniter harness to the igniter dressing the igniter wires to ensure there is no tension on the igniter itself see Fig 68 8 Turn on gas and electrical supplies to furnace 9...

Страница 65: ...ating of the tape Check the following 1 Check for signs of physical damage to heat tape such as nicks cuts abrasions gnawing by animals etc 2 Check for discolored heat tape insulation If any damage or...

Страница 66: ...e the middle unused rubber plug from the port on the collector box opposite the condensate trap see Fig 61 10 Repeat Steps 5 through 8 11 If a condensate pump is used check with pump manufacturer to v...

Страница 67: ...order of occurrence Record status codes until status code 11 flashes 1 short and 1 long flash After status code 11 flashes the status codes will repeat Status codes are erased after 72 hours or can be...

Страница 68: ...FAILURE If flame is not sensed during the trial for ignition period the control will repeat the ignition sequence 3 more times before lockout 14 occurs If flame signal is lost during the blower on de...

Страница 69: ...e or bad terminal on either the RED or GREEN wire between the furnace control and the blower motor YES Is there 5 VDC at PL13 2 YELLOW and PL13 4 GREEN Is there 5 VDC at PL3 3 YELLOW and PL3 2 GREEN N...

Страница 70: ...and the furnace control will select intermediate heat for 45 seconds minimum heat for 19 minutes and then switch to maximum heat as long as the thermostat continues to call for heat The furnace contr...

Страница 71: ...s satisfied the R to W circuit is opened de energizing the gas valve GV pin 5 stopping gas flow to the burners and humidifier terminal HUM The inducer motor IDM will remain energized for a 15 second p...

Страница 72: ...furnace control CPU will select low cooling for up to 20 minutes and then energize the air conditioning relay ACR to energize the Y Y2 terminal and switch the outdoor unit to high cooling as long as t...

Страница 73: ...satisfies the furnace control CPU will drop the blower motor BLWM to minimum heat airflow during the selected blower OFF delay period before transitioning to continuous blower airflow When the thermos...

Страница 74: ...art up Operating and Service and Maintenance Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 74 A200362 Fig 73 Serv...

Страница 75: ...up Operating and Service and Maintenance Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 75 338307 201 Rev N A2003...

Страница 76: ...licensed Heating and Air Conditioning company of your choice BRYANT HEATING COOLING SYSTEMS a division of Carrier Corporation 7310 West Morris Street Indianapolis IN 46231 U S A Have available the mo...

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