background image

800SA/801SA: Installation, Start–Up, Operating and Service and Maintenance Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

8

INSTALLATION

UPFLOW INSTALLATION

Bottom Return Air Inlet

These furnaces are shipped with bottom closure panel installed in bottom

return-air opening. Remove and discard this panel when bottom return

air is used. To remove bottom closure panel, perform the following:

1. Tilt or raise furnace and remove two screws holding bottom filler

panel (see 

Fig. 8

).

2. Rotate bottom filler panel downward to release holding tabs.
3. Remove bottom closure panel.
4. Reinstall bottom filler panel and screws.

A10273

Fig. 8 – Removing Bottom Closure Panel

Side Return Air Inlet

These furnaces are shipped with bottom closure panel installed in bottom

return-air opening. This panel MUST be in place when only side return

air is used.

NOTE: 

Side  return-air  openings  can  be  used  in  UPFLOW  and  most

HORIZONTAL configurations. Do not  use side  return-air  openings in

DOWNFLOW configuration.

DOWNFLOW INSTALLATION 

NOTE: 

For downflow applications, this furnace is approved for use on

combustible flooring when any one of the following 3 accessories are

used:

• Special Base, KGASB

• Cased Coil Assembly Part No. CNPV, CNRV, CAP, or CAR

• Coil Box Part No. KCAKC

1. Determine application being installed from 

Table 3

.

2. Construct hole in floor (see 

Table 3

 and 

Fig. 9

).

3. Construct plenum to dimensions specified (see 

Table 3

 and 

Fig. 9

).

4. If  downflow  subbase  KGASB  is  used,  install  as  shown  (see

Table 10

). If Coil Assembly Part No. CNPV, CNRV, CAP and CNR

or  Coil  Box  Part  No.  KCAKC  is  used,  install  as  shown  (see

Fig. 11

).

NOTE: 

It  is  required  that  the  perforated  supply-air  duct  flanges  be

completely  folded  over  or  removed  from  furnace  when  installing  the

furnace  on  a  factory-supplied  cased  coil  or  coil  box.  To  remove  the

supply-air  duct  flange,  use  wide  duct  pliers  or  hand  seamers  to  bend

flange back and forth until it breaks off. Be careful of sharp edges. Refer

to Duct Flanges (

Fig. 16

) in the “Air Ducts” section.) 

Bottom Return Air Inlet

These furnaces are shipped with bottom closure panel installed in bottom

return-air opening. Remove and discard this panel when bottom return

air is used. To remove bottom closure panel, perform the following:

1. Tilt or raise furnace and remove two screws holding bottom filler

panel (see 

Fig. 8

). 

2. Rotate bottom filler panel downward to release holding tabs.
3. Remove bottom closure panel.
4. Reinstall bottom filler panel and screws

A96283

Fig. 9 – Floor and Plenum Opening Dimensions

A96285

Fig. 10 – 

F

urnace, Plenum, and Subbase Installed on a 

Combustible Floor

A08556

Fig. 11 – Furnace, Plenum, and Coil Assembly or 

Coil Box Installed on a Combustible Floor

Bottom

Closure Panel

Bottom Filler Panel

PLENUM

OPENING

C

A

B

D

FLOOR

OPENING

DOWNFLOW

SUBBASE

SHEET METAL

PLENUM

FLOOR

OPENING

FURNACE

(OR COIL CASING

WHEN USED)

COMBUSTIBLE

FLOORING

APPROVED

COIL ASSEMBLY

OR 

COIL BOX

FURNACE

SHEET METAL

PLENUM

FLOOR

OPENING

COMBUSTIBLE

FLOORING

Содержание 800SA

Страница 1: ...r Hour 21 EXTERIOR MASONRY CHIMNEY FAN NAT INSTALLATIONS WITH TYPE B DOUBLE WALL VENT CONNECTORS NFPA AGA 22 VENTING NOTES FOR Fig 31 Fig 43 25 START UP ADJUSTMENT AND SAFETY CHECK 25 GENERAL 25 Table...

Страница 2: ...residential garage must be installed as specified in the warning box in the Location section 9 The furnace may be used for construction heat provided that the furnace installation and operation compli...

Страница 3: ...tion in a Garage CODES AND STANDARDS Follow all national and local codes and standards in addition to these instructions The installation must comply with regulations of the serving gas supplier local...

Страница 4: ...tic discharge can affect electronic components Follow the Electrostatic Discharge Precautions Procedure listed below during furnace installation and servicing to protect the furnace electronic control...

Страница 5: ...a volume of at least 50 cubic feet per 1 000 Btuh input rating for all gas appliances installed in the space Spaces having less than 50 cubic feet per 1 000 Btuh require the OUTDOOR COMBUSTION AIR MET...

Страница 6: ...ns from the current edition of National Fuel Gas Code ANSI Z223 1 NFPA 54 1 For other than fan assisted appliances such as a draft hood equipped water heater A04002 1 SQ IN PER 4000 BTUH DUCTS TO OUTD...

Страница 7: ...and dilution of flue gases However in buildings with unusually tight construction additional air MUST be provided using the methods described in the Outdoor Combustion Air Method section 4 Unusually...

Страница 8: ...Table 3 and Fig 9 3 Construct plenum to dimensions specified see Table 3 and Fig 9 4 If downflow subbase KGASB is used install as shown see Table 10 If Coil Assembly Part No CNPV CNRV CAP and CNR or...

Страница 9: ...red 11 13 16 284 19 483 13 7 16 341 20 5 8 600 Downflow Applications on Combustible Flooring with Cased Coil subbase not required 12 5 16 319 19 483 13 5 16 338 20 508 17 1 2 445 Upflow Applications o...

Страница 10: ...revent screws from pulling out use 2 8 x 3 4 in 19 mm screws into the side and 2 8 x 3 4 in 19 mm screws in the bottom of the furnace casing for each strap see Fig 14 and Fig 15 If the screws are atta...

Страница 11: ...0 ft 3 M of main duct to the first branch take off may require internal acoustical lining As an alternative fibrous ductwork may be used if constructed and installed in accordance with the latest edit...

Страница 12: ...915 915 825 785 740 700 48070E21 Gray Cooling Do not use for heating 1735 1685 1640 1595 1545 1495 1450 1405 1360 1310 Yellow Alt Cooling or alt Heating 1480 1435 1395 1340 1290 1240 1190 1135 1085 10...

Страница 13: ...side inlets a combination of 1 side and the bottom or the bottom only will ensure adequate return air openings for airflow requirements above 1800 CFM Fig 17 Dimensional Drawing 60110E24 Gray Cooling...

Страница 14: ...of Massachusetts 1 Gas supply connections MUST be performed by a licensed plumber or gas fitter 2 When flexible connectors are used the maximum length shall not exceed 36 inches 915 mm 3 When lever h...

Страница 15: ...NPT plugged tapping accessible for test gauge connection MUST be installed immediately upstream of gas supply connection to furnace and downstream of manual equipment shutoff valve WARNING FIRE OR EXP...

Страница 16: ...electrical circuit with a properly sized fuse or circuit breaker for this furnace See Table 7 for wire size and fuse specifications A readily accessible means of electrical disconnect must be located...

Страница 17: ...WITCH WHT BLK WHT BLK NOTES Connect Y terminal in furnace as shown for proper blower operation Some thermostats require a C terminal connection as shown If any of the original wire as supplied must be...

Страница 18: ...es into electrical box 9 Remove cover from furnace J Box 10 Route field ground wire through holes in electrical box and casing and into furnace J Box 11 Reattach furnace J Box to furnace casing with s...

Страница 19: ...board thermostat strip The HUM terminal is energized when the pressure switch closes during a call for heat see Fig 28 NOTE DO NOT connect furnace control HUM terminal to HUM humidifier terminal on Th...

Страница 20: ...or condensation in the venting system These furnaces are approved for common venting and multistory venting with other fan assisted or draft hood equipped appliances in accordance with the NFGC the lo...

Страница 21: ...appliances connected to the venting system are not in operation 1 Seal any unused openings in venting system 2 Inspect the venting system for proper size and horizontal pitch as required in the curre...

Страница 22: ...on in the furnace and or venting system Derating is permitted only for altitudes above 2000 ft 610 M 3 Adjust the air temperature rise to the midpoint of the rise range or slightly above Low air tempe...

Страница 23: ...the furnace being vented Follow all manufacturer s installation requirements for venting and termination included with the listed mechanical venter Caution For the following applications use the mini...

Страница 24: ...lication Vent Elbow Left A03208 Fig 36 Upflow Application Vent Elbow Up A03212 Fig 37 Downflow Application Vent Elbow Up then Right A03218 Fig 38 Horizontal Right Application Vent Elbow Right SEE NOTE...

Страница 25: ...Data Sheet for accessory listing 6 Factory authorized accessory Downflow Vent Guard Kit required in downflow installations with lower vent configuration See Product Data Sheet for accessory listing 7...

Страница 26: ...ure will not operate if any thermostat signal is present at the control 4 Component test sequence is as follows see service label attached to furnace or Fig 44 a LED will display previous status code...

Страница 27: ...fices See EXAMPLE 1 3 Adjust manifold pressure to obtain correct input rate a Turn gas valve ON OFF switch to OFF b Remove manifold pressure tap plug from gas valve see Fig 21 c Connect a water column...

Страница 28: ...When thermometer readings stabilize subtract return air temperature from supply air temperature to determine air temperature rise NOTE If the temperature rise is outside this range first check 1 Gas i...

Страница 29: ...Ammeter WARNING FURNACE OVERHEATING HAZARD Failure to follow this caution may result in reduced furnace life Recheck temperature rise It must be within limits specified on the rating plate Recommende...

Страница 30: ...urn thermostat below room temperature or from HEAT to OFF and turn 115v power OFF then back ON 3 Check Pressure Switch This control proves operation of the draft inducer blower a Turn off 115 v power...

Страница 31: ...S switch until LED goes out then reconnect it NOTE If wire to LS or DSS is disconnected longer than 4 sec main blower starts and status code is overwritten with a limit circuit 33 code 2 When above it...

Страница 32: ...wheel as follows 1 Turn off electrical supply to furnace 2 Remove outer door 3 For downflow or horizontal furnaces having vent pipes within the furnace that pass in front of the blower access door a...

Страница 33: ...eavy build up of soot and carbon indicates that a problem exists which needs to be corrected such as improper adjustment of manifold pressure insufficient or poor quality combustion air incorrect size...

Страница 34: ...TV sealant G E 162 P771 9003 is available through RCD in 3 oz tubes 12 Apply new sealant to flange of collector box and attach to cell panel using existing screws making sure all screws are secure 13...

Страница 35: ...zing the humidifier terminal HUM The inducer motor IDM will remain energized for a 5 second post purge period The blower motor BLWM and air cleaner terminal EAC 1 will remain energized for 90 120 150...

Страница 36: ...tart Up Operating and Service and Maintenance Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 36 WIRING DIAGRAM A19...

Страница 37: ...f s u o i v e r p o n s a w r a t s l l i w r e c u d n i e h T e c n e u q e s t s e t t n e n o p m o c f e i r b a h g u o r h t o g l l i w n u r d n a t w o l b I S H e h T t s e t t n e n o p m...

Страница 38: ...estricted duct system Loose blower wheel Defective switch or connections Defective blower motor or capacitor Inadequate combustion air supply flame rollout switch open Restricted vent Proper vent sizi...

Страница 39: ...ealer listing by brand name or contact BRYANT HEATING COOLING SYSTEMS Consumer Relations Department P O Box 4952 Syracuse New York 13221 4952 1 800 428 4326 Have available the model number series numb...

Страница 40: ...46231 Edition Date 03 20 Catalog No II800SA 04 Replaces II800SA 03 800SA 801SA Installation Start Up Operating and Service and Maintenance Instructions Manufacturer reserves the right to change at any...

Отзывы: