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800SA/801SA: Installation, Start–Up, Operating and Service and Maintenance Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

18

J-BOX RELOCATION 

NOTE: 

If  factory  location  of  J-Box  is  acceptable,  go  to  next  section

(ELECTRICAL CONNECTION TO J-BOX). 

NOTE: 

On 14-in. (356 mm) wide casing models, the J-Box shall not be

relocated to other side of furnace casing when the vent pipe is routed

within the casing. 

1. Remove and save two screws holding J-Box. 

NOTE: 

The J-Box cover need not be removed from the J-Box in order

to move the J-Box. Do NOT remove green ground screw inside J-Box

(see 

Fig. 26

).

2. Cut wire tie on loop in furnace wires attached to J-box.
3. Move J-Box to desired location.
4. Fasten J-Box to casing with two screws removed in Step 1.
5. Route J-Box wires within furnace away from sharp edges, rotating

parts and hot surfaces. 

A10291

Fig. 26 – Relocating J-Box

Electrical Connection to J-Box 

Electrical Box on Furnace Casing Side

1. Refer to 

Fig. 27

 when installing an electrical box.

2. Select  and  remove  a  hole  knockout  in  the  casing  where  the

electrical box is to be installed.

NOTE: 

Check  that  duct  on  side  of  furnace  will  not  interfere  with

installed electrical box.

3. Remove the desired electrical box hole knockout and position the

hole in the electrical box over the hole in the furnace casing. 

4. Fasten  the  electrical  box  to  casing  by  driving  two  field  supplied

screws from inside electrical box into casing steel. 

A190278

Fig. 27 – Field-Supplied Electrical Box on Furnace Casing

5. Remove and save two screws holding J-Box.
6. Pull furnace power wires out of 1/2-in. (12 mm) diameter hole in

J-Box. Do not loosen wires from strain-relief wire-tie on outside of

J-Box.

7. Route furnace power wires through holes in casing and electrical

box and into electrical box.

8. Pull field power wires into electrical box.
9. Remove cover from furnace J-Box.
10. Route field ground wire through holes in electrical box and casing,

and into furnace J-Box.

11. Reattach furnace J-Box to furnace casing with screws removed in

Step 4.

12. Secure field ground wire to J-Box green ground screw. 
13. Complete  electrical  box  wiring  and  installation.  Connect  line

voltage  leads  (see 

Fig. 24

).  Use  best  practices  (NEC  in  U.S.  for

wire bushings, strain relief, etc.)

14. Reinstall  cover  to  J-Box.  Do  not  pinch  wires  between  cover  and

bracket. 

Power Cord Installation in Furnace J-Box

NOTE: 

Power cords must be able to handle the electrical requirements

listed in 

Table 7

. Refer to power cord manufacturer’s listings.

1. Remove cover from J-Box.
2. Route listed power cord through 7/8-in. (22 mm) diameter hole in

J-Box.

3. Secure power cord to J-Box bracket with a strain relief bushing or a

connector approved for the type of cord used.

4. Secure field ground wire to green ground screw on J-Box bracket.
5. Connect line voltage leads (see 

Fig. 24

).

6. Reinstall  cover  to  J-Box.  Do  not  pinch  wires  between  cover  and

bracket. 

BX Cable Installation in Furnace J-Box 

1. Remove cover from J-Box.
2. Route BX cable into 7/8-inch diameter hole in J-Box. 
3. Secure BX cable to J-Box bracket with connectors approved for the

type of cable used.

4. Secure field ground wire to green ground screw on J-Box bracket.
5. Connect line voltage leads (see 

Fig. 24

).

6. Reinstall  cover  to  J-Box.  Do  not  pinch  wires  between  cover  and

bracket. 

24-V Wiring 

Make  field  24-v  connections  at  the  24-v  terminal  strip  (see 

Fig. 20

).

Connect terminal Y for proper cooling operation (see 

Fig. 28

). Use only

AWG No. 18, color-coded, copper thermostat wire. 

WARNING

!

FIRE OR ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury, death, or

property damage. 

If field-supplied manual disconnect switch is to be mounted on furnace

casing side, select a location where a drill or fastener cannot damage

electrical or gas components.

Factory

Factory

Installed

Installed

Alternate

Alternate

Location

Location

GROUND

NEUTRAL

LINE VOLTAGE

Содержание 800SA

Страница 1: ...r Hour 21 EXTERIOR MASONRY CHIMNEY FAN NAT INSTALLATIONS WITH TYPE B DOUBLE WALL VENT CONNECTORS NFPA AGA 22 VENTING NOTES FOR Fig 31 Fig 43 25 START UP ADJUSTMENT AND SAFETY CHECK 25 GENERAL 25 Table...

Страница 2: ...residential garage must be installed as specified in the warning box in the Location section 9 The furnace may be used for construction heat provided that the furnace installation and operation compli...

Страница 3: ...tion in a Garage CODES AND STANDARDS Follow all national and local codes and standards in addition to these instructions The installation must comply with regulations of the serving gas supplier local...

Страница 4: ...tic discharge can affect electronic components Follow the Electrostatic Discharge Precautions Procedure listed below during furnace installation and servicing to protect the furnace electronic control...

Страница 5: ...a volume of at least 50 cubic feet per 1 000 Btuh input rating for all gas appliances installed in the space Spaces having less than 50 cubic feet per 1 000 Btuh require the OUTDOOR COMBUSTION AIR MET...

Страница 6: ...ns from the current edition of National Fuel Gas Code ANSI Z223 1 NFPA 54 1 For other than fan assisted appliances such as a draft hood equipped water heater A04002 1 SQ IN PER 4000 BTUH DUCTS TO OUTD...

Страница 7: ...and dilution of flue gases However in buildings with unusually tight construction additional air MUST be provided using the methods described in the Outdoor Combustion Air Method section 4 Unusually...

Страница 8: ...Table 3 and Fig 9 3 Construct plenum to dimensions specified see Table 3 and Fig 9 4 If downflow subbase KGASB is used install as shown see Table 10 If Coil Assembly Part No CNPV CNRV CAP and CNR or...

Страница 9: ...red 11 13 16 284 19 483 13 7 16 341 20 5 8 600 Downflow Applications on Combustible Flooring with Cased Coil subbase not required 12 5 16 319 19 483 13 5 16 338 20 508 17 1 2 445 Upflow Applications o...

Страница 10: ...revent screws from pulling out use 2 8 x 3 4 in 19 mm screws into the side and 2 8 x 3 4 in 19 mm screws in the bottom of the furnace casing for each strap see Fig 14 and Fig 15 If the screws are atta...

Страница 11: ...0 ft 3 M of main duct to the first branch take off may require internal acoustical lining As an alternative fibrous ductwork may be used if constructed and installed in accordance with the latest edit...

Страница 12: ...915 915 825 785 740 700 48070E21 Gray Cooling Do not use for heating 1735 1685 1640 1595 1545 1495 1450 1405 1360 1310 Yellow Alt Cooling or alt Heating 1480 1435 1395 1340 1290 1240 1190 1135 1085 10...

Страница 13: ...side inlets a combination of 1 side and the bottom or the bottom only will ensure adequate return air openings for airflow requirements above 1800 CFM Fig 17 Dimensional Drawing 60110E24 Gray Cooling...

Страница 14: ...of Massachusetts 1 Gas supply connections MUST be performed by a licensed plumber or gas fitter 2 When flexible connectors are used the maximum length shall not exceed 36 inches 915 mm 3 When lever h...

Страница 15: ...NPT plugged tapping accessible for test gauge connection MUST be installed immediately upstream of gas supply connection to furnace and downstream of manual equipment shutoff valve WARNING FIRE OR EXP...

Страница 16: ...electrical circuit with a properly sized fuse or circuit breaker for this furnace See Table 7 for wire size and fuse specifications A readily accessible means of electrical disconnect must be located...

Страница 17: ...WITCH WHT BLK WHT BLK NOTES Connect Y terminal in furnace as shown for proper blower operation Some thermostats require a C terminal connection as shown If any of the original wire as supplied must be...

Страница 18: ...es into electrical box 9 Remove cover from furnace J Box 10 Route field ground wire through holes in electrical box and casing and into furnace J Box 11 Reattach furnace J Box to furnace casing with s...

Страница 19: ...board thermostat strip The HUM terminal is energized when the pressure switch closes during a call for heat see Fig 28 NOTE DO NOT connect furnace control HUM terminal to HUM humidifier terminal on Th...

Страница 20: ...or condensation in the venting system These furnaces are approved for common venting and multistory venting with other fan assisted or draft hood equipped appliances in accordance with the NFGC the lo...

Страница 21: ...appliances connected to the venting system are not in operation 1 Seal any unused openings in venting system 2 Inspect the venting system for proper size and horizontal pitch as required in the curre...

Страница 22: ...on in the furnace and or venting system Derating is permitted only for altitudes above 2000 ft 610 M 3 Adjust the air temperature rise to the midpoint of the rise range or slightly above Low air tempe...

Страница 23: ...the furnace being vented Follow all manufacturer s installation requirements for venting and termination included with the listed mechanical venter Caution For the following applications use the mini...

Страница 24: ...lication Vent Elbow Left A03208 Fig 36 Upflow Application Vent Elbow Up A03212 Fig 37 Downflow Application Vent Elbow Up then Right A03218 Fig 38 Horizontal Right Application Vent Elbow Right SEE NOTE...

Страница 25: ...Data Sheet for accessory listing 6 Factory authorized accessory Downflow Vent Guard Kit required in downflow installations with lower vent configuration See Product Data Sheet for accessory listing 7...

Страница 26: ...ure will not operate if any thermostat signal is present at the control 4 Component test sequence is as follows see service label attached to furnace or Fig 44 a LED will display previous status code...

Страница 27: ...fices See EXAMPLE 1 3 Adjust manifold pressure to obtain correct input rate a Turn gas valve ON OFF switch to OFF b Remove manifold pressure tap plug from gas valve see Fig 21 c Connect a water column...

Страница 28: ...When thermometer readings stabilize subtract return air temperature from supply air temperature to determine air temperature rise NOTE If the temperature rise is outside this range first check 1 Gas i...

Страница 29: ...Ammeter WARNING FURNACE OVERHEATING HAZARD Failure to follow this caution may result in reduced furnace life Recheck temperature rise It must be within limits specified on the rating plate Recommende...

Страница 30: ...urn thermostat below room temperature or from HEAT to OFF and turn 115v power OFF then back ON 3 Check Pressure Switch This control proves operation of the draft inducer blower a Turn off 115 v power...

Страница 31: ...S switch until LED goes out then reconnect it NOTE If wire to LS or DSS is disconnected longer than 4 sec main blower starts and status code is overwritten with a limit circuit 33 code 2 When above it...

Страница 32: ...wheel as follows 1 Turn off electrical supply to furnace 2 Remove outer door 3 For downflow or horizontal furnaces having vent pipes within the furnace that pass in front of the blower access door a...

Страница 33: ...eavy build up of soot and carbon indicates that a problem exists which needs to be corrected such as improper adjustment of manifold pressure insufficient or poor quality combustion air incorrect size...

Страница 34: ...TV sealant G E 162 P771 9003 is available through RCD in 3 oz tubes 12 Apply new sealant to flange of collector box and attach to cell panel using existing screws making sure all screws are secure 13...

Страница 35: ...zing the humidifier terminal HUM The inducer motor IDM will remain energized for a 5 second post purge period The blower motor BLWM and air cleaner terminal EAC 1 will remain energized for 90 120 150...

Страница 36: ...tart Up Operating and Service and Maintenance Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 36 WIRING DIAGRAM A19...

Страница 37: ...f s u o i v e r p o n s a w r a t s l l i w r e c u d n i e h T e c n e u q e s t s e t t n e n o p m o c f e i r b a h g u o r h t o g l l i w n u r d n a t w o l b I S H e h T t s e t t n e n o p m...

Страница 38: ...estricted duct system Loose blower wheel Defective switch or connections Defective blower motor or capacitor Inadequate combustion air supply flame rollout switch open Restricted vent Proper vent sizi...

Страница 39: ...ealer listing by brand name or contact BRYANT HEATING COOLING SYSTEMS Consumer Relations Department P O Box 4952 Syracuse New York 13221 4952 1 800 428 4326 Have available the model number series numb...

Страница 40: ...46231 Edition Date 03 20 Catalog No II800SA 04 Replaces II800SA 03 800SA 801SA Installation Start Up Operating and Service and Maintenance Instructions Manufacturer reserves the right to change at any...

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