background image

c. Reassemble blower into housing. Place upper orifice ring

on blower to judge location of the blower wheel. Blower
wheel should be approximately 0.2-in. below bottom of
orifice ring when centered correctly. Be sure setscrews
are tightened on motor and are not on round part of shaft.

d. Set upper orifice ring in place with 3 screws removed in

Step 1.

e. Replace top access panel.

IV.

CONDENSER COIL, EVAPORATOR COIL, AND

CONDENSATE DRAIN PAN

Inspect the condenser coil, evaporator coil, and condensate drain
pan at least once each year. Proper inspection and cleaning
requires the removal of the unit top. See Unit Top Removal section

above

.

The coils are easily cleaned when dry; therefore, inspect and clean
the coils either before or after each cooling season. Remove all
obstructions (including weeds and shrubs) that interfere with the
airflow through the condenser coil. Straighten bent fins with a fin
comb. If coated with dirt or lint, clean the coils with a vacuum
cleaner, using a soft brush attachment. Be careful not to bend the
fins. If coated with oil or grease, clean the coils with a mild
detergent-and-water solution. Rinse coils with clear water, using a
garden hose. Be careful not to splash water on motors, insulation,
wiring, or air filter(s). For best results, spray condenser-coil fins
from inside to outside the unit. On units with an outer and inner
condenser coil, be sure to clean between the coils. Be sure to flush
all dirt and debris from the unit base.

Inspect the drain pan and condensate drain line when inspecting
the coils. Clean the drain pan and condensate drain by removing all
foreign matter from the pan. Flush the pan and drain tube with
clear water. Do not splash water on the insulation, motor, wiring,
or air filter(s). If the drain tube is restricted, clear it with a
‘‘plumbers snake’’ or similar probe device. Ensure that the
auxiliary drain port above the drain tube is also clear.

V.

CONDENSER FAN

CAUTION:

Keep the condenser fan free from all ob-

structions to ensure proper cooling operation. Never place
articles on top of the unit. Damage to unit may result.

1. Shut off unit power supply.

2. Remove condenser-fan assembly (grille, motor, motor

cover, and fan) by removing screws and flipping assembly
onto unit top cover.

3. Loosen fan hub setscrews.

4. Adjust fan height as shown in Fig. 21.

5. Tighten setscrews.

6. Replace condenser-fan assembly.

VI.

ELECTRICAL CONTROLS AND WIRING

Inspect and check the electrical controls and wiring annually.

Be

sure to turn off the electrical power to the unit

.

Remove the top panel to locate all the electrical controls and
wiring. Check all electrical connections for tightness. Tighten all
screw connections. If any smoky or burned connections are
noticed, disassemble the connection, clean all the parts, restrip the
wire end and reassemble the connection properly and securely.

After inspecting the electrical controls and wiring, replace all the
panels. Start the unit, and observe at least one complete cooling
cycle to ensure proper operation. If discrepancies are observed in
operating cycle, or if a suspected malfunction has occurred, check
each electrical component with the proper electrical instrumenta-
tion. Refer to the unit wiring label when making these checkouts.

NOTE:

Refer to the Sequence of Operation section in this

publication, as an aid in determining proper control operation.

VII.

REFRIGERANT CIRCUIT

Inspect all refrigerant tubing connections and the unit base for oil
accumulations annually. Detecting oil generally indicates a refrig-
erant leak.

If oil is detected or if low cooling performance is suspected,
leak-test all refrigerant tubing using an electronic leak-detector, or
liquid-soap solution. If a refrigerant leak is detected, refer to Check
for Refrigerant Leaks section in this publication.

If no refrigerant leaks are found and low cooling performance is
suspected, refer to Refrigerant Charge section in this publication.

VIII.

EVAPORATOR AIRFLOW

The cooling airflow does not require checking unless improper
performance is suspected.

If a problem exists, be sure that all

supply- and return-air grilles are open and free from obstructions,
and that the air filter is clean

. When necessary, refer to Indoor

Airflow and Airflow Adjustments section in this publication to
check the system airflow.

IX.

METERING DEVICES

Refrigerant metering devices are fixed orifices and are located in
the inlet header to the evaporator coil.

X.

LIQUID LINE STRAINER

The liquid line strainer (to protect metering device) is made of wire
mesh and is located in the liquid line on the inlet side of the
metering device.

Fig. 21—Condenser-Fan Adjustment

C00021

3.125 in.

—17—

Содержание 564A036

Страница 1: ...hing cloth for unbrazing operations Have fire extinguisher available for all brazing operations WARNING Before performing service or maintenance operations on system turn off main power to unit Turn off accessory heater power switch if applicable Electrical shock can cause serious injury or death RULES FOR SAFE INSTALLATION AND OPERATION Recognize safety information This is the safety alert symbol...

Страница 2: ...ode NOTES 1 Clearances must be maintained to prevent recirculation of air from outdoor fan discharge with the exception of the condenser coil 36 00 in 914 0 mm A removable fence or barricade requires no clearance 2 Dimensions are in inches Dimensions in are in millimeters REQUIRED CLEARANCE TO COMBUSTIBLE MATL INCHES mm TOP OF UNIT 0 DUCT SIDE OF UNIT 0 SIDE OPPOSITE DUCTS 0 BOTTOM OF UNIT 0 NEC R...

Страница 3: ... LEGEND NEC National Electrical Code NOTES 1 Clearances must be maintained to prevent recirculation of air from outdoor fan discharge with the exception of the condenser coil 36 00 in 914 0 mm A removable fence or barricade requires no clearance 2 Dimensions are in inches Dimensions in are in millimeters REQUIRED CLEARANCE TO COMBUSTIBLE MATL INCHES mm TOP OF UNIT 0 DUCT SIDE OF UNIT 0 SIDE OPPOSI...

Страница 4: ...cal Code NOTES 1 Clearances must be maintained to prevent recirculation of air from outdoor fan discharge with the exception of the condenser coil 36 00 in 914 0 mm A removable fence or barricade requires no clearance 2 Dimensions are in inches Dimensions in are in millimeters REQUIRED CLEARANCE TO COMBUSTIBLE MATL INCHES mm TOP OF UNIT 0 DUCT SIDE OF UNIT 0 SIDE OPPOSITE DUCTS 0 BOTTOM OF UNIT 0 ...

Страница 5: ...e design and installation of the duct system must be in accordance with the standards of the NFPA National Fire Protection Associa tion for installation of nonresidence type air conditioning and ventilating systems NFPA90Aor residence type NFPA90B and or local codes and residence type NFPA 90B and or local codes and ordinances Select and size ductwork supply air registers and return air grilles ac...

Страница 6: ...rap using a 3 4 in OD tube or pipe See Fig 9A and 9B Make sure that the outlet of the trap is at least 1 in lower than the unit drain pan condensate connection to prevent the pan from overflowing Prime the trap with water Connect a drain tube using a minimum of 3 4 in PVC 3 4 in CPVC or 3 4 in copper pipe all field supplied Do not undersize the tube Pitch the drain tube downward at a slope of at l...

Страница 7: ... Face Area sq ft Copper Tubes Aluminum Plate Fins 2 17 6 2 1 17 11 1 2 17 8 6 2 17 10 7 CONDENSER FAN MOTOR CFM Nominal Rpm Motor Hp Diameter in 2000 1100 1 4 20 2600 1100 1 4 20 2600 1100 1 4 20 2800 1100 1 4 20 EVAPORATOR COIL Copper Tubes Aluminum Plate Fins Rows Fins in Face Area sq ft 3 15 3 1 3 15 3 9 3 15 4 3 4 15 4 9 EVAPORATOR FAN MOTOR Blower Motor Size in Nominal Cfm Rpm Range Number of...

Страница 8: ... terminal on the end of the RED transformer primary lead 3 Save the wirenut 4 Connect the RED lead to the BLK wire from which the ORG lead was disconnected Insulate with wirenut from Step 1 5 Using the wirenut removed from the RED lead insulate the loose terminal on the ORG lead 6 Wrap the wirenuts with electrical tape so that the metal terminals cannot be seen Indoor blower motor speeds may need ...

Страница 9: ... between on cycles to prevent compressor damage A CHECKING COOLING CONTROL OPERATION Start and check the unit for proper cooling control operation as follows 1 Place room thermostat SYSTEM switch in OFF position Observe that blower motor starts when FAN switch is placed in ON position and shuts down when FAN switch is placed in AUTO position 2 Place SYSTEM switch in COOL position and FAN switch in...

Страница 10: ...can cause serious injury or death Airflow can be changed by changing the lead connections of the blower motor Units 564A036 048 and 060 blower motors are factory wired for low speed operation Unit 564A042 is factory wired for medium speed operation A For 208 230 v The motor leads are color coded as follows 3 SPEED 2 SPEED black high speed black high speed blue medium speed red low speed red low sp...

Страница 11: ...A06023 Fig 15 208 230 3 60 Wiring Diagram 11 ...

Страница 12: ...A06024 Fig 16 460 3 60 Wiring Diagram 12 ...

Страница 13: ...ide becomes excessive B COMPRESSOR OVERLOAD This overload interrupts power to the compressor when either the current or internal temperature become excessive and automati cally resets when the internal temperature drops to a safe level This overload may require up to 60 minutes or longer to reset therefore if the internal overload is suspected of being open disconnect the electrical power to the u...

Страница 14: ...llowing Electrical Data charts 452 5 v 457 7 v 455 2 v LEGEND FLA Full Load Amps HACR Heating Air Conditioning and Refrigeration IFM Indoor Fan Motor LRA Locked Rotor Amps MCA Minimum Circuit Amps MOCP Maximum Overcurrent Protection fuses or HACR type circuit breaker NEC National Electrical Code OFM Outdoor Fan Motor RLA Rated Load Amps UL Underwriters Laboratories Single Point Wiring Connections ...

Страница 15: ...WARNING The ability to properly perform mainte nance on this equipment requires certain expertise me chanical skills tools and equipment If you do not possess these do not attempt to perform any maintenance on this equipment other than those procedures recommended in the User s Manual FAILURE TO HEED THIS WARN ING COULD RESULT IN SERIOUS INJURY DEATH OR DAMAGE TO THIS EQUIPMENT The minimum mainten...

Страница 16: ... require unit top removal Refer to the following top removal procedures 1 Remove 7 screws on unit top cover surface Save all screws 2 Remove 2 screws on unit top cover flange Save all screws 3 Lift top from unit carefully Set top on edge and make sure that top is supported by unit side that is opposite duct or plenum side 4 Carefully replace and secure unit top to unit using screws removed in Step...

Страница 17: ...bly onto unit top cover 3 Loosen fan hub setscrews 4 Adjust fan height as shown in Fig 21 5 Tighten setscrews 6 Replace condenser fan assembly VI ELECTRICAL CONTROLS AND WIRING Inspect and check the electrical controls and wiring annually Be sure to turn off the electrical power to the unit Remove the top panel to locate all the electrical controls and wiring Check all electrical connections for t...

Страница 18: ...enser fan motor or capacitor Replace Restriction in refrigerant system Locate restriction and remove Compressor operates continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size Thermostat set too low Reset thermostat Low refrigerant charge Locate leak repair and recharge Leaking valves in compressor Replace compressor Air in system Recover refriger...

Страница 19: ...and propeller for location in housing and setscrew tightness III START UP Supply Voltage L1 L2 __________ L2 L3 _________ L3 L1 __________ Compressor Amps L1 __________ L2 _________ L3 __________ Indoor Evaporator Fan Amps __________ TEMPERATURE Outdoor Condenser Air Temperature __________ DB Return Air Temperature __________ DB __________ WB Cooling Supply Air __________ DB __________ WB PRESSURE...

Страница 20: ... 2006 Bryant Heating Cooling Systems 7310 W Morris St Indianapolis IN 46231 20 Printed in U S A Catalog No II 564A 36 1 ...

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