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4

INSTALLATION

NOTE: If installing economizer on 48/50LC 07-12 units, see “In

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structions for 48/50LC 07-12 Units Only” on page 9.

1. Turn off unit power supply(s) and install lockout tag.
2. Remove the existing unit filter access panel. Raise the panel

and  swing  the  bottom  outward.  The  panel  is  now

disengaged from the track and can be removed. (See Fig. 2.)

Set the filter door aside for re-installation later.

3. Remove the indoor coil access panel and discard.

(See Fig. 2.)

4. Slide the EconoMi$er X assembly into the rooftop unit. 

(See Fig. 3.)

NOTE: On small and large cabinets be sure to engage the rear

EconoMi$er X flange under the tabs on the unit base in the return

air chamber. (See Fig. 4.)

5. Ensure EconoMi$er X assembly is square (tolerance ±1/32

in).  Screw  the  EconoMi$er  X  to  the  unit  along  both  side

flanges and bottom flange. (See Fig. 3.)

6. Remove the red tape securing the relief dampers for shipping

purposes. Relocate the HH79AH001 dry bulb sensor from its

shipping location to its operating position. (See Fig. 1.)

7. If  the  EconoMi$er  X  assembly  will  be  operating  with  an

enthalpy  outside  air  sensor,  remove  the  factory-installed

HH79AH001  dry  bulb  sensor  from  the  front  face  of  the

economizer  (see  Fig.  1)  and  install  the  accessory  enthalpy

sensor  HH57AC081  in  the  same  location  as  the  dry  bulb

sensor. Connect the 2-wire gray harness with plug from the

EconoMi$er X assembly to the enthalpy sensor. See wiring

diagrams on pages  9 and  12. Refer to “Installing  Optional

HH57AC081  Single  Outside  Air  Enthalpy  Sensor”  on

page 13 for more details on enthalpy settings.

8. Remove  and  save  the  12-pin  jumper  plug  from  the  unit

economizer harness  located  in the  upper  left  corner  of the

unit.  Insert  the  EconoMi$er  X  plug  into  the  unit  wiring

harness. (See Fig. 5.) 

NOTE: The 12-pin jumper plug should be saved for future use, in

the event that the EconoMi$er X is ever removed. The jumper

plug is not needed as long as the EconoMi$er X is installed.

9. Remove  the  indoor  blower  access  panel  and  the  panel(s)

covering the unit control box. (See Fig. 6.)

10. In  the  hardware  kit  provided  with  the  EconoMi$er  X

assembly  is  the  HH63AW002  controller  (Honeywell

W7220). The controller is attached to a mounting bracket and

the  EconoMi$er  X  harness  is  attached  to  the  controller.

Mount  the  controller  assembly  on  the  left  side  of  the  unit

control box. Screw bracket to the control box through pre-

punched holes in control box. (See Fig. 7.)

11. Unplug the 10-pin female ECON plug currently connected to

the Central Terminal Board (CTB). (See Fig. 8.)

12. Connect  the  10-pin female  ECON  plug  removed  from the

CTB to the 10-pin male plug from the controller harness. (See

Fig. 9 and page 9.)

13. Connect the 10-pin female plug from the controller harness

to ECON on the CTB. (See Fig. 10 and page 9.)

14. Connect the White wire from the controller harness to the

W1 terminal on the CTB. (See Fig. 10 and page 9.)

15. Connect the red and brown wires from the controller harness

to the CTB. (See Fig. 11 and page 9.) The red wire connects

to “R” on the CTB, and the brown wire connects to “C”.

16. Locate the green wire with yellow stripe from the controller

harness and screw it to the control box (ground). (See Fig.

12.)

17. Locate  the 48TMHSRSE--A20  harness  (with  4-pin  female

plug) provided in the hardware kit with the EconoMi$er X

assembly. Connect the 48TMHSRSE--A20 harness to the 4-

wire harness with a male plug from the controller harness.

See Fig. 13 and page 9.

18. Route  the  4-wire  48TMHSRSE--A20  harness  through  the

divider  between  the  control  box  and  the  indoor  blower

section. (See Fig. 14.)

19. Screw the HH79AH001 mixed air (MAT) sensor (Honeywell

C7250) to the left side edge of indoor blower through pre-

punched holes; see Fig. 15. Confirm that the screws do not

interfere  with  blower  rotation.  Locate  the  50HE403859  2-

green wire harness shipped with the EconoMi$er X kit. It will

have  a  plug  on  one  end  and  terminals  on  the  other  end.

Connect the plug from this harness to the MAT sensor. See

Fig. 15. Connect the 2 spade terminals on the 50HE403859

harness  to  the  orange  and  brown  wires  from  the  4-wire

48TMHSRSE--A20 Harness. (See Fig.15 and page 9.)

20. Connect  the  pink  and  violet  wires  from  the  4-wire

48TMHSRSE--A20 harness to the pink and violet terminals

in the wire bundle in the indoor blower section. (See Fig. 16

and page 9.)

21. If using  differential  return  sensor or  DCV sensor,  install it

now. See installation details later in the instructions, and the

wiring diagram for further information.

Assemble the EconoMi$er X hood by screwing the hood divider

to the hood subassembly (top and sides). (See Fig. 17.) 

NOTE: On the CRECOMZR071A01 there is also a center hood

filter divider; screw in place. (See Fig. 18.)

22. Install aluminum filter(s) in EconoMi$er X hood. Clips at top

of hood will hold filters in place. (See Fig. 19.)

23. Install EconoMi$er X hood over economizer. Screw hood in

place  through  pre-punched  holes.  Reinstall  the  unit’s  filter

access  door.  (See  Fig.  20.)  Re-install  the  Indoor  blower

access panel. (See Fig. 6.)

24. After powering unit controller, program the W7220 controller

per the instructions to follow. See Table for summarized

controller  set  up  instructions. After  all  settings  have  been

made, re-install the unit control box panel. (See Fig. 6.)

Economizer performance charts are shown in Fig. 21 and 22. See

base unit installation manual to make adjustments to meet building

ventilation requirements. See Fig. 23 for typical EconoMi$er X

wiring diagram.

Fig. 2 — 

Typical Access Panel Locations

Compressor
Access Panel

Outdoor-air Opening And
Indoor Coil Access Panel

Filter Access Panel

Содержание 547J

Страница 1: ...in handling and installing this accessory It is important to recognize safety information This is the safety alert symbol When you see this symbol on the unit and in instructions or manuals be alert to the potential for personal injury Understand the signal words DANGER WARNING CAUTION and NOTE These words are used with the safety alert symbol DANGER identifies the most serious hazards which will ...

Страница 2: ... Table 4 for package contents See Table 5 for sensor usage IMPORTANT These economizers meet all the economizer requirements as specified in ASHRAE 90 1 IECC and California s Title 24 Economizer must be installed square to avoid damper leakage or damper binding Squareness tolerance is 1 32 in IMPORTANT Read these instructions completely before attempting to install the accessory economizer Table 1 ...

Страница 3: ...r 1 50HE403859 2 green wire harness for mixed air temperature sensor 1 48TMHSRSE A20 4 Wire Harness 1 Hood Assembly with Top and 2 Sides 1 Hood Divider 1 Hood Filter Divider 2 Aluminum Filters 1 Hardware Bag Table 5 EconoMi er X Sensor Usage APPLICATION ECONOMI ER X WITH OUTDOOR AIR DRY BULB SENSOR Accessories Required Outdoor Air Dry Bulb HH79AH001 outdoor air dry bulb sensor is factory installed...

Страница 4: ...0 pin female plug from the controller harness to ECON on the CTB See Fig 10 and page 9 14 Connect the White wire from the controller harness to the W1 terminal on the CTB See Fig 10 and page 9 15 Connect the red and brown wires from the controller harness to the CTB See Fig 11 and page 9 The red wire connects to R on the CTB and the brown wire connects to C 16 Locate the green wire with yellow str...

Страница 5: ... Some control box configurations may differ Fig 7 Mount Controller Assembly in Unit Control Box Fig 8 Unplug ECON Plug from Central Terminal Board CTB HVAC Unit Filters Insert Screw in EconoMi er X Flanges Wiring Harness EconoMi er X Unit Filter Rack Unit Base Economi er X Hold Down Tab Economi er X Rear Flange Economi er X Rooftop Unit s 12 Pin Male Plug EconoMi er X 12 Pin Female Plug Indoor Fan...

Страница 6: ...10 Connect 10 Pin Plug to Central Terminal Board Fig 11 Connect Red and Brown Wires to Central Terminal Board Fig 12 Connect Ground Wire From Controller Central Terminal Board White Wire 10 Pin Female Plug from Controller Central Terminal Board ...

Страница 7: ...d Connect Mixed Air Sensor Fig 16 Connect Pink and Violet Wires in Indoor Blower Section 4 pin Male Plug From Controller 48TMHSRSE A20 Harness Control Box 48TMHSRSE A20 Harness Indoor Blower Section Brown and Orange wires from 48TMHSRSE A20 Harness Indoor Blower Mixed Air Temperature Sensor 50HE403589 2 Green Wire Harness Pink and Violet Wires from 48TMHSRSE A20 Harness Indoor Blower ...

Страница 8: ...A01 30 37 17 43 19 05 29 50 55 CRECOMZR069A01 40 37 22 28 24 48 36 27 80 CRECOMZR071A01 52 92 27 03 33 41 46 92 98 A B C Hood Top And Side Assembly Hood Divider D Hood Filter Divider Hood Top Filter Clip Outside Air Cleanable Aluminum Filter Barometric Airflow Hood Divider EconoMi er X Hood Filter Door 0 500 1000 1500 2000 2500 0 0 05 0 1 0 15 0 2 0 25 0 3 RELIEF FLOW CFM RETURN DUCT STATIC PRESSU...

Страница 9: ... one end and terminals on the other end Connect the plug from this harness to the MAT sensor See Fig 15 Connect the 2 spade terminals on the 50HE403859 harness to orange and brown wires in the indoor blower section wire bundle 9 Follow steps 21 through 25 earlier in these instructions Mixed Air Sensor Field Mount on Indoor Blower 1 HH79AH001 HONEYWELL C7250 Dry Bulb Outside Air Sensor 12 Pin Femal...

Страница 10: ...g 24 Remove Complete Harness Factory Attached to W7220 Controller Fig 25 48TMHSRSE A20 Not Used on 48 50LC 07 12 Units Fig 26 Photo of 48LCHSRADH A00 W7220 Controller Harness Shipped with 48 50LC 07 12 Units ...

Страница 11: ...11 Fig 27 48LCHSRADH A00 W7220 Controller Harness Shipped With 48 50LC 07 12 Units ...

Страница 12: ...ld is 48LCHSRADH A00 harness which is shipped in the control box of 48 50LC 07 12 units and must be field connected to the W7220 controller provided with the economizer 2 Harness attached to the W7220 controller from the Carrier factory is removed and not used with 48 50LC 07 12 units ...

Страница 13: ...for wiring Fig 29 Enthalpy Curve Boundaries Fig 30 HH57AC081 Dimensional Connection and Switching Information LEGEND Default Setting OFF OFF OFF IMPORTANT To use the HH57AC081 sensor for outside air sensor the dip switches on the sensor must be set to OFF OFF OFF See Table 8 ECONOMIZING AVAILABLE NOT AVAILABLE ENTHALPY RA HUM RH RA TEMP TEMPERATURE ABSOLUTE HUMIDITY ES5 ES4 ES3 ES2 ES1 HL P1 T RH ...

Страница 14: ...value at 75 F and 50 relative humidity As an example at approximately 6 000 foot elevation the fixed enthalpy limit is approximately 30 7 Btu lb Demand Controlled Ventilation DCV Refer to EconoMi er X wiring diagrams Fig 23 and 28 and DCV instructions if demand control ventilation CO2 sensor is used CO2 sensor will wire into the blue and black connections at the controller as shown in Fig 23 28 an...

Страница 15: ... that is acceptable to some codes is an annunciator light visible by service personnel See Fig 34 for typical wiring to the controller Refer to codes for proper labeling of light Fig 33 Thermostat Wired For Remote FDD Fig 34 Annunciator Light Wired for Remote FDD C R AUX2 1 OCC E GND EXH1 AUX1 0 Y2 I Y2 O Y1 I Y1 O C R W7220 ECONOMIZER U1 U1 R Rc C A L A TH8321R OR TH8321WF SUB BASE MAT Controller...

Страница 16: ...nu parameter 10 Press the Menu Up Exit button to return to the previous menu Menu Structure Refer to Table 10 for summarized standard settings Table 11 illustrates the complete hierarchy of menus and parameters for the EconoMi er X system The menus in display order are STATUS SETPOINTS SYSTEM SETUP ADVANCED SETUP CHECKOUT ALARMS PROGRAMMING W7220 CONTROLLER The next several pages detail the differ...

Страница 17: ...ble 10 Standard W7220 Controller Configuration for 1 or 2 Speed Unit CONTROLLER MENU ITEM FOR SINGLE SPEED UNIT FOR 2 SPEED UNITS NOTE DEFAULT SET TO DEFAULT SET TO SETPOINTS MAT SET 53 F 38 to 70 F 53 F 38 to 70 F LOW T LOCK 32 F 45 to 80 F 32 F 45 to 80 F DRYBLB SET 63 F 48 to 80 F 63 F 48 to 80 F Only displayed if using single DB OA sensor ENTH CURVE ES3 ES1 to ES5 ES3 ES1 to ES5 Only displayed...

Страница 18: ...nd displays measured discharge temperature Displays_____ if sensor sends invalid value if not connected short or out of range OA TEMP nn F or C 40 to 140 F 40 to 60 C OUTSIDE AIR TEMPERATURE Displays measured value of outdoor air temperature Displays_____ if sensor sends invalid value if not connected short or out of range OA HUM nn 0 to 100 OUTSIDE AIR RELATIVE HUMIDITY Displays measured value of...

Страница 19: ... 1 heat and 2 cool then set for LOW SPEED COOLING ventilation MIN POS M 5 4V 2 to 10 Vdc VENTILATION MINIMUM POSITION AT MEDIUM SPEED Only displays if unit is set for 3 speed with 1 heat and 2 cool and CO2 is not used Set for HEATING ventilation MIN POS H 4 4 V 2 to 10 Vdc VENTILATION MINIMUM POSITION AT HIGH SPEED Only displays if unit is set for 2 or 3 speed and CO2 is not used IF using 2 speed ...

Страница 20: ...ITION Damper position when freeze protection is active CLO closed MIN MIN POS or VENTMIN CO2 ZERO 0 ppm 0 to 500 ppm increment by 10 CO2 ppm level to match CO2 sensor start level CO2 SPAN 2000 ppm 1000 to 3000 ppm increment by 50 CO2 ppm span to match CO2 sensor STG3 DLY 2 0 h 0 min 5 min 15 min then 15 min intervals Up to 4 h or OFF COOLING STAGE 3 DELAY Delay after stage 2 for cool has been acti...

Страница 21: ... A Positions damper to the fully closed position CONNECT Y1 O N A N A Closes the Y1 O relay Y1 O CONNECT Y2 O N A N A Closes the Y2 O relay Y2 O CONNECT AUX1O N A N A Energizes the AUX1O output If Aux setting is NONE not action taken ERV 24 Vac out Turns on or signals an ERV that the conditions are not good for economizing but are for ERV operation SYS 24 Vac out Issues a system alarm Alarms displ...

Страница 22: ...eturn to Minimum Damper position if indoor fan is running or fully closed if fan is off If accessory power exhaust is installed the power exhaust fan mo tors will be energized by the economizer control as the dampers open above the EXH1 SET setpoint and will be de energized as the dampers close below the EXH1 SET setpoint For single speed unit Damper movement from full closed to full open or vice ...

Страница 23: ...V 24 V 24 V 0 V Y2 0 V 0 V 0 V 24 V 0 V W1 0 V 0 V 0 V 0 V 24 V SUPPLY FAN MOTOR SPEED SUPPLY FAN MOTOR SPEED OFF LOW LOW HIGH HIGH DAMPER POSITION No CO2 Sensor CLOSED MIN POS L MIN POS L MIN POS H MIN POS H W CO2 Sensor CLOSED FROM VENTMIN L TO VENTMAX L FROM VENTMIN L TO VENTMAX L FROM VENTMIN H TO VENTMAX H FROM VENTMIN H TO VENTMAX H ...

Страница 24: ...enthalpy sensor drifts in accuracy over time can I recalibrate it The sensor cannot be re calibrated in the field however a menu item under the ADVANCED menu allows input of a limited offset in temperature and humidity for each sensor connected to the economizer Will I be able to see the LCD screen when it is in the unit The LCD screen has a backlight that is always illuminated What is a good setp...

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