background image

A02204b

11

NO PREVIOUS CODE – Stored codes

are er

ased after 72 hours

.  On RED LED

boards stored status codes can also be

er

ased whene

v

er po

w

er (115V or 24V)

is interr

upted.

  Run system through a

heating or cooling cycle to chec

k system.

12

BLO

WER ON AFTER PO

WER UP –

(115V OR 24V) – Nor

mal oper

ation.

Blo

w

er r

uns f

or 90 seconds

, if unit is

po

w

ered up dur

ing a call f

or heat (R-W

closed) or when (R-W opens) dur

ing the

b

lo

w

er on-dela

y per

iod.

1

3

LIMIT CIRCUIT LOCK

OUT – Loc

kout

occurs if the limit or flame rollout s

witch is

open longer than 3 min

utes

.  Control will

auto-reset after 3 hours

.  See code 33.

1

4

IGNITION LOCK

OUT – System f

ailed to

ignite gas and pro

v

e

 flame in 4 attempts

.

Control will auto-reset after 3 hours

.

See status code 34.

21

GAS HEA

TING LOCK

OUT – 

T

u

rn

 off

po

w

er and w

ait 5 min

utes to retr

y.

Chec

k f

o

r:

-

Stuc

k closed gas v

alv

e rela

y on control.

-

Mis

wire or shor

t to gas v

alv

e wire

.

2

2

ABNORMAL FLAME-PR

O

VING SIGNAL

Flame is pro

v

ed while gas v

alv

e is de-

energiz

ed.

  Inducer will r

un until f

ault is

cleared.

  Chec

k f

o

r:

-

Stuc

k open or leaky gas v

alv

e

.

23

PRESSURE SWITCH DID NO

T OPEN

Chec

k f

o

r:

-

Obstr

ucted pressure tube

.

-

Pressure s

witch stuc

k closed.

2

4

SECOND

AR

V

O

LT

A

GE FUSE IS OPEN

Chec

k f

o

r:

-

Shor

t circuit in secondar

y v

oltage (24V)

wir

ing including ther

mostat leads

.

Disconnect ther

mostat leads to isolate

shor

t circuit.

3

1

PRESSURE SWITCH DID NO

T CLOSE

OR REOPENED – If open longer than 5

min

utes

, inducer shuts off f

or 15 min

utes

bef

ore retr

y.

  If opens dur

ing b

lo

w

er on-

dela

y per

iod, b

lo

w

er will come on f

or the

selected b

lo

w

er off-dela

y.

  Chec

k f

o

r:

-

Proper v

ent sizing.

-

L

o

w

 inducer v

oltage (115V).

-

L

o

w

 inlet gas pressure (if LGPS used).

-

Inadequate comb

ustion air supply

.

-

Disconnected or obstr

ucted pressure

tubing.

-

Def

ectiv

e inducer motor

.

-

Def

ectiv

e pressure s

witch.

-

Excessiv

e wind.

-

Restr

icted v

ent.

33

LIMIT CIRCUIT F

A

UL

T – Indicates the

limit or flame rollout s

witch is open.

 Blo

w

e

r

will r

un f

or 4 min

utes or until open s

witch

remak

es whiche

v

er is longer

.  If open

longer than 3 min

utes

, code changes to

loc

k

out #13.

  If open less than 3 min.

status code #33 contin

ues to flash until

b

lo

w

er shuts off

.  Flame rollout s

witch

requires man

ual reset.

  Chec

k f

o

r:

-

Dir

ty filter or restr

icted duct system.

-

Loose b

lo

w

er wheel.

-

Def

ectiv

e s

witch or connections

.

-

Def

ectiv

e b

lo

w

er motor or capacitor

.

-

Inadequate comb

ustion air supply 

(flame rollout s

witch open).

-

Restr

icted v

ent.

-

Proper v

ent sizing.

-

Excessiv

e wind.

-  Blo

w

er motor on incorrect speed tap

.

-  Input r

ate to fur

nace set too high.

3

4

IGNITION PR

O

VING F

AILURE – If flame

is not sensed dur

ing the tr

ial f

or ignition

per

iod, the control will repeat the ignition

sequence 3 more times bef

ore loc

k

out

#14 occurs

.  If flame signal is lost dur

ing

the b

lo

w

er on-dela

y per

iod, b

lo

w

er will

come on f

or the selected b

lo

w

er off-dela

y.

 Chec

k the f

ollo

wing items first bef

ore

proceeding to the ne

xt step

.

-

Gas v

alv

e tur

ned off

.

-

Man

ual shut-off v

alv

e

.

-

Green/Y

ello

w wire MUST be connected

to fur

nace sheet metal.

-

Flame sensor m

ust not be g

rounded.

T

o

 deter

mine whether the prob

lem is in

the gas v

alv

e

, igniter

, or flame sensor the

system can be oper

ated in the component

test mode to chec

k the igniter

.  First

remo

ve

 the R ther

mostat connection from

the control and initiate the component

test sequence

.  Does the igniter glo

w

or

ange/white b

y

 the end of the 15 second

w

a

rm-up per

iod?

Unplug igniter har

ness from control and initiate

another component test sequence

.  Chec

k

for 115V betw

een pin 1 and NEUTRAL-L2 on

the control.

  

W

as 115V present f

or the 15

second per

iod?

Reconnect the R ther

mostat lead and set

ther

mostat to call f

or heat.

  Connect v

oltmeter

across gas v

alv

e connections

.  Does gas v

alv

e

receiv

e 24V?

Does gas v

alv

e open and allo

w gas to flo

w?

Do the main b

u

rners ignite?

Do the main b

u

rners sta

y on?

Repeat call f

or heat and chec

k flame sensor

current dur

ing tr

ial f

or ignition per

iod.

  Is the

DC microamps belo

w 0.5?

Is current near typical v

alue?

Will main b

u

rners ignite and sta

y on?

Fix

ed.

Clean flame sensor with fine steel w

ool and

rechec

k current.

  Nominal current is 4.0 to 6.0

microamps

.

45

CONTR

OL CIRCUITR

Y LOCK

OUT

A

uto-reset after 1 hour loc

k

out due to:

-

Flame circuit f

ailure

.

-

Gas v

alv

e rela

y stuc

k open.

-

Softw

are chec

k error

.

Reset po

w

er to clear loc

k

out.

  Replace

control if code repeats

.

Replace fur

nace control.

Chec

k f

or contin

uity in the har

ness and igniter

.

 Replace def

ectiv

e component.

Chec

k connections

.  If OK, replace control.

Chec

k that all gas v

alv

es are tur

ned on.

Replace v

alv

e

.

Chec

k f

o

r:

-

Inadequate flame carr

y

o

v

er or rough

ignition.

-

L

o

w

 inlet gas pressure

.

-

Proper fir

ing r

ate

.

-

Chec

k f

or air leakage around igniter br

ac

ket.

Allo

w b

lo

w

er to come on and repeat test to

chec

k f

or inter

mittent oper

ation.

Chec

k connections and retr

y.

  If current is

near typical v

alue (4.0-6.0 nominal) and

b

u

rners will not sta

y on, replace control.

Replace electrode

.

Replace fur

nace control.

YES

YES

YES

YES

NO

YES

YES

YES

NO

YES

NO

NO

NO

YES

NO

NO

NO

NO

—15—

Содержание 340MAV J Series

Страница 1: ...olatile fluids 3 Paint thinners and other painting compounds paper bags or other paper products TABLE OF CONTENTS SAFETY CONSIDERATIONS 1 GENERAL 2 ELECTROSTATIC DISCHARGE ESD PRECAUTIONS 2 CARE AND M...

Страница 2: ...ions shown in Fig 2 you may need to revise your orientation to component location accordingly ELECTROSTATIC DISCHARGE ESD PRECAUTIONS CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may dama...

Страница 3: ...pipes annually 6 Check burners for cleanliness annually CAUTION CUT HAZARD Failure to follow this caution may result in personal injury Be careful of sharp metal edges etc Use care and wear protective...

Страница 4: ...e or furnace component failure The blower wheel should not be dropped or bent as balance will be affected g Clean wheel per instructions on degreaser cleaner Do not get degreaser cleaner in motor 9 Re...

Страница 5: ...available soap solution made specifically for the detection of leaks to check all connections A fire or explosion may result causing property damage per sonal injury or loss of life 18 Check for gas...

Страница 6: ...G FIRE OR EXPLOSION HAZARD Failure to follow the safety warnings exactly could result in serious injury death or property damage Never test for gas leaks with an open flame Use a commercially availabl...

Страница 7: ...N CONDENSATE TRAP CAP Condensate Trap Factory Installed in Blower Shelf CONDENSATE TRAP COLLECTOR BOX TUBE GREEN Condensate Trap on LEFT Side Optional CAP PLUG COLLECTOR BOX DRAIN TUBE BLUE PLUGGED EN...

Страница 8: ...nd the crack c If replacement is required replace igniter on igniter bracket external to furnace to avoid damage as the silicon portion is very brittle and will easily crack or shatter d To remove ign...

Страница 9: ...s on IX WINTERIZING CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in furnace component damage Freezing condensate left in the furnace will damage the furnace If the furnace will...

Страница 10: ...s Make sure limit switch wire does not contact any metallic component such as the gas valve It wire is shorted 3 amp fuse on furnace control board will open and the unit will not operate Fig 12 Contro...

Страница 11: ...t Self Test WARNING UNIT MAY NOT OPERATE Failure to follow this warning could result in electrical shock personal injury or death Blower access panel door switch opens 115 v power to control board No...

Страница 12: ...AFT MOTOR PSC IDR INDUCED DRAFT MOTOR RELAY SPST N O ILK BLOWER ACCESS PANEL INTERLOCK SWITCH SPST N O J1 BLOWER OFF DELAY JUMPER SELECTOR J2 COOLING OFF DELAY JUMPER JB JUNCTION BOX LED LIGHT EMITTIN...

Страница 13: ...g 31 PRESSURE SWITCH DID NOT CLOSE OR REOPENED If open longer than five minutes inducer shuts off for 15 minutes before retry Check for Excessive wind Proper vent sizing Defective inducer motor Low in...

Страница 14: ...ntire component test The HSI blower motor HEAT speed and COOL speed will run for 10 15 seconds each Gas valve and humidifier will not be turned on Was there a previous status code other than 11 Is doo...

Страница 15: ...tricted vent Proper vent sizing Excessive wind Blower motor on incorrect speed tap Input rate to furnace set too high 34 IGNITION PROVING FAILURE If flame is not sensed during the trial for ignition p...

Страница 16: ...video based formats and materials All include video and or slides plus companion book Classroom ServiceTraining plus hands on the products in our labs can mean increased confidence that really pays di...

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