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PARTS TO BE INSTALLED

Rear Suspension Shipping
Hook(s)

NOTICE

Shipping hooks must be removed to

have snowmobile suspension operational.

1. Apply parking brake.

2. Standing on footrests, apply pressure onto rear

suspension and ask someone to remove rear
hook.

NOTICE

To avoid any damage to seat, always

sit on seating surface.

1

2

mbl2008-009-003_a

TYPICAL

1. Apply pressure
2. Rear hook

3. Lift rear of vehicle so that a block or a box can

be positioned under front part of rear suspen-
sion.

4. Ask another person to apply pressure onto rear

suspension.

NOTICE

To avoid any damage to seat, always

sit on seating surface.

5. Remove front hook(s) from suspension.

Shipping Brackets

To access the shock upper bolts, remove the up-
per body module. Refer to

BODY

subsection in

the appropriate shop manual.

1. Remove and discard plastic washers.

2. Keep washer, upper M10 x 65 and lower M10

x 55 bolts for front shock absorbers installation.

4

2

2

3

1

mbl2015-006-001_a

1. Shipping brackets
2. Plastic washers
3. Washers and upper bolt
4. Lower bolt

3. Remove and discard shipping brackets.

PARTS TO BE INSTALLED

Front Shock Absorber

Install front shock absorbers using the previously
removed M10 screws and washer, and new M10
flanged nuts (predelivery kit). Refer to following
table in order to place the reservoirs

inward and

towards front

.

mbl2011-003-200_b

1. Reservoir (inwards and towards front)

SHOCK ABSORBERS

SHOCK P/N

VEHICLE SIDE

(P/N 505 073 966)

LH

(P/N 505 073 965)

RH

NOTICE

If shock absorbers are installed back-

wards, interference will occur and serious
damage may happen to suspension and shock
absorbers.

1. Tighten bolts to specification.

PREDELIVERY

2016-5

5 / 13

Содержание SKI-DOO MX Z X 600RS 2016

Страница 1: ...STALLED 5 Front Shock Absorber 5 Skis 6 Handlebar 6 Handlebar Wind Deflector 7 Steering Pad 8 Snow Guard 8 Rear Bumper 8 Exhaust Deflector 8 Drive Belt 9 Grip Plates if needed 10 Reinforcement Bracket 10 FINAL PREPARATION 10 Engine Oil 10 Brake Fluid Level 10 Track Tension and Alignment 11 Track Studding 12 Speedometer 12 Vehicle Cleaning 13 DELIVERY TO CUSTOMER 13 Break in Period 13 Rear Suspensi...

Страница 2: ...t without incurring obligation The illustrations in this document show typical construction of different assemblies and may not repro duce full detail or exact shape of parts However they represent parts that have same or similar function Content of this bulletin is designed as a guideline only All mechanics performing predelivery proce dures should have attended current model year service trainin...

Страница 3: ...dshield Parts to be intalled All Models No idler wheels Parts to be installed PREDELIVERY KIT Parts List P N 549 011 447 SECTION WHERE USED DESCRIPTION P N QTY Rear Bumper Screw M6 x 18 250 000 779 6 Ski stopper 505 072 594 2 Washer 503 192 496 2 Skis Elastic nut M10 233 201 464 2 Front Shock Absorbers Elastic nut M10 233 201 464 4 Pop rivet 4 8 mm 3 16 in 293 150 104 4 Snow Guard Washer 517 225 9...

Страница 4: ... rear suspension from crate brackets 1 Remove ski leg wood protectors if applicable 2 Detach ski legs from crate shipping brackets 3 Discard shipping bolts and shipping inserts Keep spacers for ski installation mbl2011 005 001_a 1 Shipping bolts discard 2 Shipping inserts discard 3 Spacers keep Discard shipping bracket 4 Using a pry bar remove wood blocks retaining track to crate base mbl2010 003 ...

Страница 5: ...y module Refer to BODY subsection in the appropriate shop manual 1 Remove and discard plastic washers 2 Keep washer upper M10 x 65 and lower M10 x 55 bolts for front shock absorbers installation 4 2 2 3 1 mbl2015 006 001_a 1 Shipping brackets 2 Plastic washers 3 Washers and upper bolt 4 Lower bolt 3 Remove and discard shipping brackets PARTS TO BE INSTALLED Front Shock Absorber Install front shock...

Страница 6: ...livery kit 5 Ski axle Tighten flanged nut to specification TIGHTENING TORQUE Ski retaining nuts 48 N m 35 lbf ft Handlebar 1 Remove the tape securing the handlebar wiring 2 Loosen the lower steering extension retaining screws mbl2012 008 012_a 1 Steering extension 2 Retaining screws 3 Tighten steering extension lower screws to specification TIGHTENING TORQUE Steering extension lower screws 24 N m ...

Страница 7: ... ties 6 Place the arm against the handlebar 7 Install the clamp with screws but do not tighten yet mbl2015 002 005_a 8 Set the deflector horizontally and tighten screws to specification mbl2015 002 006_a TIGHTENING TORQUE Wind deflector screws 3 5 N m 31 lbf in 9 Secure handlebar wiring with new locking ties WARNING Turn handlebar completely from side to side making sure that wind deflectors do no...

Страница 8: ...16 in pop rivets and washers from predelivery kit mbl2014 007 001_a 1 Plastic trim 2 Snow guard 3 Rivet 4 Washer Rear Bumper 1 Align holes of rear bumper with frame holes 2 Secure rear bumper to frame using 6 M6 x 18 hexagonal screws predelivery kit 3 Tighten to specification TIGHTENING TORQUE Bumper screws 16 N m 1 N m 142 lbf in 9 lbf in Exhaust Deflector 1 Remove muffler 2 From underneath snowm...

Страница 9: ...in the direction of rotation mmo2011 002 006_a TYPICAL 1 To be pointed in the direction of rotation 6 To adjust drive belt turn the set screw 1 4 turn at a time then rotate the driven pulley to prop erly set the belt between the pulley sheaves 7 Measure belt deflection using a straight edge and the TENSIOMETER P N 414 348 200 414348200 8 Adjust drive belt deflection as per specification DRIVE BELT...

Страница 10: ... provided Hemlok rivets predelivery kit NOTE Hemlok rivets require an heavy duty or compressed air powered riveting machine If such equipment is not available the bracket can be secured using 6 mm 1 4 in bolts FINAL PREPARATION Engine Oil NOTE This vehicle has no oil pump oil must be mixed with fuel at the ratio of 33 1 in a jerrycan then be poured in the fuel tank Refer to PREMIX FUEL OIL RATIO t...

Страница 11: ...07 002_a TRACK REMOVED FOR CLARITY 5 Move track in order to align adjustment screws with track openings 6 Tighten both adjustment screws equally to in crease track tension a little mbl2014 007 003_a 7 Use the TENSIOMETER P N 414 348 200 414348200 8 Set deflection between using bottom O ring BOTTOM O RING SETTING 3 2 cm 1 1 4 in mmr2009 133 003_b DEFLECTION SETTING 1 Bottom O ring 9 Place upper O r...

Страница 12: ...lider shoes A01F05A 1 2 3 1 Guides 2 Slider shoes 3 Equal distance 18 To correct track alignment 18 1 Stop engine 18 2 Remove tether cord cap 18 3 Loosen rear wheel retaining screws 18 4 Tighten adjustment screw on the side where the slider shoe is the farthest from the track insert guides 19 Tighten rear idler wheel retaining screws to specification TIGHTENING TORQUE Rear idler wheel retaining sc...

Страница 13: ... Suspension Adjustments The best way to set up the suspension is to start from factory settings then customize each adjust ment one at a time Please refer to OPERATOR S GUIDE for all spec ifications French Warning Labels 1 Underneath seat a package containing French version of all warning labels found on vehicle is available for French customers 2 After vehicle is washed and dried remove back ing ...

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