background image

INTRODUCTION

WARNING

– Ensure hoist and lifting strap are rated for

lifting the total vehicle weight. Refer to ap-
plicable manufactures instructions.

– Ensure lifting strap is in good condition be-

fore lifting vehicle.

– Do not allow anyone in the vehicle or under

any portion of the vehicle while it is sus-
pended by a hoist.

– Do not perform any work on the vehicle

while it is suspended by a hoist.

TRANSPORTING THE VEHICLE

If the vehicle needs to be transported, it should be

carried inside a full size pick-up box or on a flatbed

trailer of the appropriate size and capacity.

NOTICE

Do not tow this vehicle - towing can

seriously damage the vehicle drive system.

When contacting a towing or transporting service,

be sure to ask for tie-down straps, a flatbed trailer,

loading ramp or power ramp to safely lift and se-

cure the vehicle. Ensure the vehicle is properly

transported as specified in this section.

NOTICE

Avoid using chains to tie down the

vehicle - they may damage the surface finish
or plastic components.

To load the vehicle for transport, proceed as fol-

lows:
1. Set gear shift lever to NEUTRAL (N).
2. Remove the key from the ignition switch.
3. If the vehicle is equipped with a winch, use the

winch to roll the vehicle onto the transport ve-

hicle.

4. If the vehicle is not equipped with a winch, pro-

ceed as follows:
4.1 Put a strap around the lower arm of each

front suspension.

4.2 Attach the straps to the winch cable of the

towing vehicle.

4.3 Pull the vehicle on the flatbed trailers with

the winch.

.

NOTE:

Be sure to leave the gear shift lever in

NEUTRAL (N).
5. Set ACS suspension setting to 1 (softest).
6. Tie down the front wheels to the front of the

trailer using tire towing straps.

7. Pass a tie-down strap inside each rear wheel.
8. Firmly attach the rear wheels tie-down straps to

both sides of the rear of the trailer with ratch-

ets.

9. Ensure that both the front and rear wheels are

firmly secured to the trailer.

ENGINE EMISSIONS

INFORMATION

MANUFACTURER'S
RESPONSIBILITY

Manufacturers of engines must determine the

exhaust emission levels for each engine horse-

power family and certify these engines with

the United States of America Environmental

Protection Agency (EPA). An emissions control

information label, showing emission levels and

engine specifications, must be placed on each

vehicle at the time of manufacture.

DEALER RESPONSIBILITY

When servicing any vehicle that carry an emis-

sions control information label, adjustments must

be kept within published factory specifications.
Replacement or repair of any emission related

component must be executed in a manner that

maintains emission levels within the prescribed

certification standards.
Dealers are not to modify the engine in any man-

ner that would alter the horsepower or allow emis-

sion levels to exceed their predetermined factory

specifications.
Exceptions include manufacturer's prescribed

changes, such as altitude adjustments.

OWNER RESPONSIBILITY

The owner/operator is required to have engine

maintenance performed to maintain emission

levels within prescribed certification standards.
The owner/operator is not to, and should not al-

low anyone else to modify the engine in any man-

ner that would alter the horsepower or allow emis-

sions levels to exceed their predetermined factory

specifications.

XII

tmr2013-002

www.MilitaryAtv.com

Содержание Commander 1000 Can-Am 2013

Страница 1: ... discontinue or change specifications designs features mod els or equipment without incurring obligation VEHICLE INFORMATION VEHICLE IDENTIFICATION NUMBER VIN tmr2011 002 001_a TYPICAL 1 VIN Vehicle Identification Number location The VIN Vehicle Identification Number decal is lo cated under the glove box on the passenger side VIN Decal Description tmr2011 002 005_a TYPICAL VEHICLE IDENTIFICATION N...

Страница 2: ...ehicle and install a jack stand on each side under frame section in front of rear wheel tmo2011 001 316_a 1 Rear of vehicle 2 Jack stand 3 Frame section 6 Lower hydraulic lift and ensure vehicle is sup ported safely onto both jack stands HOISTING THE VEHICLE The vehicle may be lifted off the ground by the cage using a hoist and a lifting strap NOTICE The lifting strap must be wrapped around the ho...

Страница 3: ...t ACS suspension setting to 1 softest 6 Tie down the front wheels to the front of the trailer using tire towing straps 7 Pass a tie down strap inside each rear wheel 8 Firmly attach the rear wheels tie down straps to both sides of the rear of the trailer with ratch ets 9 Ensure that both the front and rear wheels are firmly secured to the trailer ENGINE EMISSIONS INFORMATION MANUFACTURER S RESPONS...

Страница 4: ...NG Unless otherwise specified the engine should be turned OFF and cold for all main tenance and repair procedures A number of procedures throughout the book re quire the use of special tools Before starting any procedure be sure that you have on hand all re quired tools or their approved equivalents The use of RIGHT and LEFT indications in the text are always referenced to the driving position sit...

Страница 5: ...ection title Indicates applicable models Document number for publishing process Bold face number is used to identify a part referred to the text Drop represents a service product to be applied Dotted box contains parts applicable to a specific model Page number NEW indicates that the part must be replaced with a new one Pay attention to torque specifications Some of these are in lbf in instead of ...

Страница 6: ...lean threads before applying a threadlocker Re fer to the SELF LOCKING FASTENERS and LOC TITE APPLICATION sections at the beginning of this manual for complete procedure WARNING Torque wrench tightening specifications must be strictly adhered to Locking devices e g locking tabs elastic stop nuts self locking fasteners etc must be replaced with new ones PROCEDURES MAGNETO FLYWHEEL Magneto Flywheel ...

Страница 7: ...ple fasteners are used to secure a part eg a cylinder head Some parts must be torqued according to a specific sequence and torque pattern as detailed in the installation procedure A00A8BS Property class and head markings Property class and nut markings 5 5 8 8 10 10 12 12 4 8 4 8 4 8 8 8 8 8 8 8 9 8 9 8 9 8 10 9 10 9 10 9 12 9 12 9 12 9 12 9 FASTENER GRADE TORQUE FASTENER SIZE 5 8 Grade 8 8 Grade ...

Страница 8: ...N PROCEDURE The following describes common procedures used when working with Loctite products NOTE Always use proper strength Loctite prod uct as recommended in this shop manual Threadlocker Application for Uncovered Holes Bolts and Nuts A00A3LA 1 2 1 Apply here 2 Do not apply 1 Clean threads bolt and nut with solvent 2 Apply LOCTITE PRIMER N P N 293 800 041 on threads and allow to dry 3 Choose pr...

Страница 9: ...6 Install cover part etc 7 Apply a few drops of proper strength Loctite on uncovered stud threads 8 Install and tighten retaining nut s as required Threadlocker Application for Pre Assembled Parts A00A3OA 1 2 1 Apply here 2 Do not apply 1 Clean bolts and nuts with solvent 2 Assemble components 3 Tighten nuts 4 Apply a few drops of proper strength Loctite on bolt nut contact surfaces 5 Avoid touchi...

Страница 10: ...d Thread Repair procedure 4 Allow 30 minutes for Loctite FORM A THREAD to cure 5 Complete part assembly Gasket Compound Application 2 1 1 3 1 lmr2007 040 006_a 1 Proper strength Loctite 2 Loctite Primer N P N 293 800 041 and Gasket Eliminator 518 P N 293 800 038 on both sides of gasket 3 Loctite Primer N only 1 Remove old gasket and other contaminants us ing LOCTITE CHISEL GASKET REMOVER P N 413 7...

Страница 11: ...as per previous illus tration Threadlocker Application for Case In Components Metallic Gaskets A00A3VA 1 1 Proper strength Loctite 1 Clean inner housing diameter and outer gasket diameter 2 Spray housing and gasket with LOCTITE PRIMER N P N 293 800 041 3 Apply a strip of proper strength Loctite on lead ing edge of outer metallic gasket diameter NOTE Any Loctite product can be used here A low stren...

Страница 12: ...36 056 Page 77 CAMSHAFT TIMING TOOL P N 529 036 231 Page 129 130 CLUTCH HOLDER P N 529 036 238 Page 166 173 179 CLUTCH PULLER P N 529 035 746 Page 166 COUNTERSHAFT OIL SEAL PUSHER P N 529 036 222 Page 192 CRANKCASE SUPPORT MAG PTO P N 529 036 031 Page 151 CRANKSHAFT LOCKING BOLT P N 529 035 617 Page 88 117 154 CRANKSHAFT PROTECTOR P N 529 036 034 Page 88 CRANKSHAFT TDC POSITION TOOL P N 529 036 20...

Страница 13: ...9 036 247 Page 373 DPS POSITIONING ADAPTOR P N 529 036 248 Page 372 DRIVE SHAFT OIL SEAL INSTALLER P N 529 036 028 Page 143 144 DRIVE SHAFT OIL SEAL PROTECTOR P N 529 036 029 Page 142 ECM ADAPTER TOOL P N 529 036 166 Page 188 247 259 261 264 277 291 297 304 416 ECM TERMINAL REMOVER 2 25 P N 529 036 175 Page 291 ECM TERMINAL REMOVER 3 36 P N 529 036 174 Page 291 ENGINE LEAK DOWN TEST KIT P N 529 03...

Страница 14: ...2 DIAGNOSTIC CABLE P N 710 000 851 Page 223 MPI 2 INTERFACE CARD P N 529 036 018 Page 223 OETIKER PLIERS P N 295 000 070 Page 256 274 431 OIL SEAL INSTALLER GEARBOX P N 529 035 758 Page 192 OIL SEAL INSTALLER P N 529 036 204 Page 193 OIL SEAL PUSHER P N 529 035 757 Page 78 PISTON CIRCLIP INSTALLER P N 529 035 921 Page 121 PISTON CIRCLIP INSTALLER P N 529 036 153 Page 121 PISTON RING COMPRESSOR P N...

Страница 15: ...RY SEAL PUSHER PLATE P N 529 036 130 Page 75 SEAL PUSHER P N 529 035 766 Page 75 79 SPANNER SOCKET P N 529 035 649 Page 328 342 SPRING COMPRESSOR P N 529 036 184 Page 383 STEERING ALIGNMENT TOOL P N 529 036 059 Page 352 TDC DIAL INDICATOR P N 414 104 700 Page 103 TEST CAP P N 529 035 991 Page 20 VACUUM PRESSURE PUMP P N 529 021 800 Page 20 31 270 281 VALVE GUIDE INSTALLER P N 529 036 140 Page 116 ...

Страница 16: ...SERVICE TOOLS INDEX VALVE SPRING COMPRESSOR CUP P N 529 035 764 Page 112 VALVE SPRING COMPRESSOR P N 529 035 724 Page 112 5 w w w M i l i t a r y A t v c o m ...

Отзывы: