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SSV KIT - All-Terrain Trunk Cover

Part number (SKU) : 715003701

Product:

Side-by-side

Project no:

487802178

Instruction Sheet P/N:

487802178

Revision no:
Revision date:
Item covered:

All-Terrain Trunk Cover

The following symbols may be used in this document:

WARNING

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a hazard situation which, if not avoided, could result in minor or moderate injury.

  NOTICE      Indicates an instruction which, if not followed, could severely damage vehicle components or other property.

WARNING

- This kit is designed for specific applicable models only (authorized BRP dealers will confirm model(s)). It is not recommended

for units other than the one (those) for which it was sold.
- If the installation of the kit requires a template, ensure template is to scale.
- Should removal of a locking device (e.g. lock tabs, self-locking fasteners, etc.) be required when undergoing disassembly/

assembly, always replace with a new one.
- Torque wrench tightening specifications must strictly be adhered to.

WARNING

GRADE

5.8

8.8

10.9

12.9

M4

1.8 ± 0.2  N•m (16  ± 2 lbf•

in

)

2.8 ± 0.2  N•m (25  ± 2 lbf•

in

)

3.8 ± 0.2  N•m (34  ± 2 lbf•

in

)

4.5 ± 0.5  N•m (40  ± 4 

lbf•

in

)

M5

3.3 ± 0.2  N•m (29  ± 2 lbf•

in

)

5 ± 0.5  N•m (44  ± 4 lbf•

in

)

7.8 ± 0.7  N•m (69  ± 6 lbf•

in

)

9 ± 1  N•m (80  ± 9 lbf•

in

)

M6

7.5 ± 1  N•m (66  ± 9 lbf•

in

)

10 ± 2  N•m (89  ± 18 lbf•

in

)

12.8 ± 2.2  N•m (113  ± 19 

lbf•

in

)

16 ± 2  N•m (142  ± 18 

lbf•

in

)

M8

15.3 ± 1.7  N•m (135  ± 15 

lbf•

in

)

24.5 ± 3.5  N•m (18  ± 3 

lbf•ft)

31.5 ± 3.5  N•m (23  ± 3 lbf•ft)

40 ± 5  N•m (30  ± 4 lbf•ft)

M10

29 ± 3  N•m (21  ± 2 lbf•ft)

48 ± 6  N•m (35  ± 4 lbf•ft)

61 ± 9  N•m (45  ± 7 lbf•ft)

73 ± 7  N•m (54  ± 5 lbf•ft)

M12

52 ± 6  N•m (38  ± 4 lbf•ft)

85 ± 10  N•m (63  ± 7 lbf•ft)

105 ± 15  N•m (77  ± 11 lbf•ft)

128 ± 17  N•m (94  ± 13 

lbf•ft)

M14

85 ± 10  N•m (63  ± 7 lbf•ft)

135 ± 15  N•m (100  ± 11 

lbf•ft)

170 ± 20  N•m (125  ± 15 

lbf•ft)

200 ± 25  N•m (148  ± 18 

lbf•ft)

M16

126 ± 14  N•m (93  ± 10 lbf•ft)

205 ± 25  N•m (151  ± 18 

lbf•ft)

255 ± 30  N•m (188  ± 22 

lbf•ft)

305 ± 35  N•m (225  ± 26 

lbf•ft)

M18 170 ± 20  N•m (125  ± 15 lbf•ft)

273 ± 32  N•m (201  ± 24 

lbf•ft)

330 ± 25  N•m (243  ± 18 

lbf•ft)

413 ± 47  N•m (305  ± 35 

lbf•ft)

The illustrations in this document show typical construction of the different assemblies and may not reproduce the full detail or exact
shape of the parts; however, they represent parts that have the same or similar function.

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10/27/2017, 1:15 PM

Содержание 715003701

Страница 1: ...ications must strictly be adhered to WARNING GRADE 5 8 8 8 10 9 12 9 M4 1 8 0 2 N m 16 2 lbf in 2 8 0 2 N m 25 2 lbf in 3 8 0 2 N m 34 2 lbf in 4 5 0 5 N m 40 4 lbf in M5 3 3 0 2 N m 29 2 lbf in 5 0 5...

Страница 2: ...To drill cargo cover only with Dome Light Kit PARTS TO BE INSTALLED ITEM DESCRIPTION Part number QTY P1 Trunk Cover Not available separately 1 P2 Machined Hook Available in service kit P N 715004770 2...

Страница 3: ...2 P10 Washer 250200140 2 P11 Warning Label Not illustrated 704906585 1 P12 Plate Available in service kit P N 715004908 2 P13 Seal Plate Available in service kit P N 715004909 2 P14 Seal Available in...

Страница 4: ...7 3 25 0 25 N m 29 2 lbf in Repeat same operation for RH side Drill eight 8 5 5 mm 7 32 in holes into rear cargo using markings NOTICE Drill only 4 5 mm 177 in deep with drill bit 5 5 mm 7 32 in T1 NO...

Страница 5: ...sing isopropyl alcohol then install decal kit P9 as shown 1 Decal kit P9 1 Decal kit P9 Position seal plate P13 onto rear cargo Drill three 3 3 mm 1 8 in holes using seal plate P13 as a template about...

Страница 6: ...4 behind seal plate P13 1 Seal plate P13 2 Seal P14 Repeat same operation for RH side Install the seal P14 and seal plate P13 onto rear cargo using three 3 K50 X 20 torx screws P15 Tighten to specific...

Страница 7: ...he tonneau cover If not press on any part that may be unglued This is just to keep it in place during the installation it will be compressed after installation 1 Trunk cover P1 1 M6 X 45 Hexagonal pla...

Страница 8: ...k cover and the cargo box Inspect the seal to make sure it is compressed enough to prevent water from dripping inside 1 Trunk cover P1 2 Inspect seal contour NOTICE Make sure to push in the center and...

Страница 9: ...ntainer on or in carrier This can lead to an explosion Parts Installation With Accessories Installation With Cargo Base Kit 860200583 NOTE This kit does not come with All Terrain Trunk Cover Kit Insta...

Страница 10: ...P8 onto holes recently made Do not use screws provided with cargo base kit 1 M6 X 45 Hexagonal screws P8 2 Cargo base Under cargo cover P1 make sure the two 2 plates P12 are present and install four 4...

Страница 11: ...ring poles with isolating material Drill one 1 9 mm 23 64 in onto rear cargo 1 Use drill bit 9 mm 23 64 in T5 Refer to appropriate section of the Shop Manual to remove Driver s seat and backrest Centr...

Страница 12: ...ing Add more locking ties as deemed necessary to secure adequately Lift coolant tank access cover and route the harness until it comes out of the rear bulkhead at right of the coolant tank 1 Harness I...

Страница 13: ...cargo cover P1 won t be damaged 1 Use drill bit 2 5 mm 7 64 in T6 Drill six 6 6 mm 15 64 in holes which will serve to secure harness onto inner side of the cargo box P1 NOTICE Drill very gently in ord...

Страница 14: ...e all harness and tighten all locking ties Reconnect battery NOTICE Connect RED cable first then BLACK cable Verify lights are functioning properly Reinstall all removed parts in the inverse order NOT...

Страница 15: ...stalled in accordance with client preference To install the French safety label do the following Clean the entire original label surface and dry thoroughly Carefully install the French safety label OV...

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