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Maintenance

B104 04/17 Rev.4

TOPAS D004 V - D041 V

Fig. 10 Option air filter

Filtercover

Filters in the filter housing

9.5

Maintenance intervals

Daily maintenance:



Checking of the oil level; see Fig. 9.1 page 21.

Monthly maintenance:



Check the pipelines and screw fitting for leaks and solid attachment, and re-
seal/retighten if necessary.



Check the terminal boxes and cable insertion opening for leaks and reseal if
necessary.



Clean the ventilation slits of the machine and the cooling fins of the motor.

Maintenance depending on level of contamination:



Optional air filters, see Chapter 9.4 page 23.

Maintenance after 500-2000 hours of operation: TOPAS D004 V-

TOPAS D020 V

Maintenance after 500-3000 hours of operation: TOPAS D026 V-

TOPAS D041 V



Oil change, see Chapter 9.1 page 20.



Air de-oiling element, see Chapter 9.3 page 22.

Содержание TOPAS D004 V

Страница 1: ...ting manual briwatec GmbH Schönauer Str 62 79669 Zell i W Germany Phone 49 0 7625 918 868 0 Fax 49 0 7625 918 868 33 info briwatec de www briwatec de Managing Director Markus Britsche Michael Wagner Legal address Freiburg i Br HRB 700368 Tax No 11088 10922 USt Id Nr DE 814 742 383 ...

Страница 2: ...regulations 9 3 8 Improper operation 9 3 9 Protective measures by the operator user 10 4 Technical specifications 11 4 1 Type name plate 11 4 2 Technical Information 11 5 Functional description 12 5 1 Conditions of use 12 5 2 Construction 13 5 3 Function 14 6 Transport Storage 15 6 1 Precautions for transportation 15 6 2 Machine lifting and transportation 15 6 3 Storage 15 7 Commissioning 16 7 1 S...

Страница 3: ... must also be observed 2 2 Limitation of liability All data and directions in this introduction have been assembled with due consid eration of the corresponding norms and regulations of the state of the art as well as of our own knowledge and experience The company briwatec GmbH will not be held liable for damages due to Non observance of the operating directions Misuse of equipment Employment of ...

Страница 4: ...te products After exchange the worn out components should be disposed of in accordance with the national regulations 2 5 Service For servicing queries the company briwatec GmbH can be contacted as follows briwatec GmbH Phone 49 0 7625 918 868 0 Schönauer Str 62 Fax 49 0 7625 918 868 33 79669 Zell i W info briwatec de Germany www briwatec de For faster response to your queries please have available...

Страница 5: ...Introduction B104 04 17 Rev 4 TOPAS D004 V D041 V 5 2 6 CE Declaration of Conformity Fig 1 CE Declaration ...

Страница 6: ...the event of non conforming operation all liabilities and warranties on the part of the company briwatec GmbH are rescinded 3 2 Description of safety instructions Safety instructions refer to particular dangers These are indicated in this guide book by way of symbols SAFE refers to 4 basics in the description of the safety instructions Severity of danger Signal word Type and origin of the danger d...

Страница 7: ... sepa rated and disposed of individually Similarly the instructions for the disposal of lubricants oils and greases as well as of additives must be observed 3 4 Safety and information signs on the machine The symbols placed on the machine refer to the risks and prohibitions explained below The safety information and recommendations must always be fol lowed and you must act prudently to prevent acc...

Страница 8: ...he tasks given to him and the possible dangers from inappropriate actions Qualified Personnel because of their technical training knowledge and experi ence as well as their knowledge of the appropriate directions are capable of car rying out the tasks given to them and able to identify dangers and how to avoid them Pre wired combination of pump and motor Drive motor of the pump Machine for generat...

Страница 9: ... air mixtures WARNING Danger when used in non prescribed manner Any use of the machinery that is outside and or alternative to the prescribed manner can lead to dangerous situations TOPAS rotary vane vacuum pumps must only be used as intended All instructions in the operating manual should be strictly adhered to Claims of any kind in respect of damage due to non prescribed use are not per mitted T...

Страница 10: ... will have special safety regu lations These should be available to him as operating instructions for using the machinery The operator must undertake tests throughout the operation of the machin ery to check whether the operating instruction being followed by him actual ly conform to the prescribed instructions for operating the machinery and if necessary modify accordingly The operator must clear...

Страница 11: ...OPAS series Technical Information The suction power at free intake amounts to 4 6 8 12 20 25 and 40 m h at 50 Hz The dependence of the pumping capacity of the inlet pressure is shown on the corresponding data sheets The sound pressure levels or sound power level according to EN ISO 3744 measured at 1 m distance in an operating point at about 2 3 of the permissible total differential pressure and c...

Страница 12: ...on pressure is type specific and can be taken from the corresponding datasheets Data page No Construction series D161 TOPAS D004 V D177 TOPAS D008 V D178 TOPAS D012 V D205 TOPAS D006 V D270 TOPAS D020 V D316 TOPAS D041 V D317 TOPAS D026 V The suctioned air may contain water vapour but no water or other fluids Ag gressive or combustible gases and vapours may not be suctioned No hazardous additives ...

Страница 13: ...nents Fig 4 TOPAS major components 1 Exhaust air opening with air deoil element 2 Suction line connection 3 Terminal box 4 Motor directional arrow 5 Cooling air inlet 6 Name plate 7 Cooling air outlet 8 Filter cover 9 Oil drain plug 10 Oil sight glass 11 Oil filling point 12 Oil filter 7 2 1 4 4 3 9 6 7 5 11 10 6 5 2 1 8 11 2 3 9 10 5 4 6 11 5 8 1 3 12 ...

Страница 14: ...eparator tube connection and motor circuit breaker The suctioned medium air flows through the suction filter optional The medi um fills the suction area of the pump 1 Through rotation of the rotor the slid ers are pushed through centrifugal force against the internal wall of the housing thus forming three chambers with a consequence of different volumes which permit the generation of an underpress...

Страница 15: ...d protect the individual components up to their assembly from transportation damage corrosion and other damage Therefore the pack aging must not be disturbed and only removed shortly before assembly Before each long transportation remove the oil from the pump ENVIRONMENTAL DAMAGE THROUGH DISPOSAL Packaging material is a valuable product and can in many cases be re used or carefully prepared and re...

Страница 16: ...um pump on solid ground is possible without anchorage The vibrations from these rotary vane vacuum pumps are very slight In the case of setup on a lower construction we recommend anchorage via elas tic buffer elements We recommend using the threaded holes for anchoring the pump to a base frame NOTICE For assembly at levels greater than 1000 metres above sea level reduced out put is noticeable In t...

Страница 17: ...lation class F The correspond ing connection diagram is located in the motor terminal box not needed for the version with a plug connection The motor data should be compared with the existing grid current type tension grid frequency and permitted current strength 4 The motor and motor protection switch for security a motor protection switch and for draught exclusion of the connecting cable a cable...

Страница 18: ... example 400 V 7 3 Commissioning 1 Briefly start the motor to check the direction of rotation direction of rota tion arrow page 13 2 After possibly correcting the direction of rotation restart the motor and stop it again after approx 2 minutes to refill missing oil according to the oil level in the sight glass on the filling point NOTICE The filling point must not be opened when the pump is runnin...

Страница 19: ...thing of these aerosols could be hazardous to health Therefore you must ensure good ventilation of the installation room HOT SURFACE Surface temperatures in excess of 70 C At hot operating temperatures the surface temperatures of components can rise above 70 C Risk of burns Avoid touching the components Wear protective gloves Before start up of the operation the correct set up for the machine the ...

Страница 20: ...E The indicated oil change intervals are practically calculated values based on ex perience Depending on the application the oil will become less or more contaminated adjust the frequency of the oil change and the type of oil selected TOPAS D004 V to TOPAS D020 V Recommendation oil type special vacuum pump oil BV32 Oil specification Only lubricating oils according to DIN 51 506 group VC VCL or an ...

Страница 21: ...urer CAUTION Pump damage The use of unsuitable oil can lead to the destruction of the pump You and or your supplier bears the responsibility for any use of unsuitable oils Only use the oil listed here with the indicated specification Performing the oil change TOPAS D004 V D041 V Switch off the pump and leave it to cool down Fig 8 Oil change 1 Oil filling port 2 Oil sight glass 3 Oil drain plug 1 2...

Страница 22: ...age 13 and install new oil filter The oil filter must be replaced every time you change the oil 9 3 Filter element air de oiling element The filter element is contaminated more or less rapidly depending on the degree of soiling of the sucked in medium The filter element can not be reused It is recommended to change the filter ele ment every time you change the oil HINWEIS Excessive contamination o...

Страница 23: ...ement 2 Filter cover 3 Lid seal 4 Spring 5 Pressure pin 9 4 Air Filter optional In the case of insufficient maintenance of the optional air filter the power of the vacuum pump is reduced The filter cartridge must be cleaned or replaced depending on the contamination of the suctioned medium 1 2 3 2 4 5 1 ...

Страница 24: ...eal retighten if necessary Check the terminal boxes and cable insertion opening for leaks and reseal if necessary Clean the ventilation slits of the machine and the cooling fins of the motor Maintenance depending on level of contamination Optional air filters see Chapter 9 4 page 23 Maintenance after 500 2000 hours of operation TOPAS D004 V TOPAS D020 V Maintenance after 500 3000 hours of operatio...

Страница 25: ...sure for conveying away the vacuum exhaust air is too high Optimize the air removal 2 Pumping speed is insufficient Cause Remedy The inlet filter is dirty Clean the inlet filter or change it The suction pipe is too long or too narrow Provide a larger diameter conduit clear the restriction sites Leak in the pump or in the system Check the pump and the pipes for pressure loss 3 Final pressure max va...

Страница 26: ...ucked in The air de oiling element is broken Replace the air de oiling element The air de oiling element is leaking Check the O ring 6 Vacuum pump makes unusual noise Cause Remedy The pump housing is worn out chatter marks Repair to be performed exclusively by manufacturer or authorized repair shop The vacuum regulation valve vibrates if present Replace the valve The discs are damaged The cool air...

Страница 27: ...example 11 Fig 3 TOPAS series Technical Information 11 Fig 4 TOPAS major components 13 Fig 5 installation example 16 Fig 6 Connections for single phase alternating current 17 Fig 7 Connection of three phase electrical power 18 Fig 8 Oil change 21 Fig 9 Replace the air de oiling element 23 Fig 10 Option air filter 24 ...

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