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LUBRICATION

Dana Incorporated

IMM-0018EN - Installation and Maintenance Manual

10.3 OIL PLUGS AND OIL QUANTITIES

10.3.1 K.00. - K.20. TWO - THREE STAGE HELICAL-BEVEL GEARED GEARBOXES OIL LEVEL
PLUGS

*: For K002 and K003 this plug doesn't exist. Please refer to oil quantities.

Table 15:

Symbols:

Drain Plug

Oil Filling

Vent Plug

Oil Level

Oil Quantities (lt)

Type

K.002

0,3

0,6

0,5

0,8

0,65

K.003

0,3

0,6

0,5

0,8

0,65

K.102

0,55

0,8

0,85

1,1

0,8

K.103

0,5

0,7

0,8

1,0

0,8

K.202

1,0

1,35

1,5

1,7

1,4

K.203

0,9

1,25

1,4

1,6

1,3

Содержание Dana K 00 Series

Страница 1: ...Installation and Maintenance Manual December 2022 IMM 0018EN Gearmotors K Series...

Страница 2: ...ish original prevails Dana shall not be liable for any misinterpretation of the content here into Photos and illustrations might not represent the exact product Copyright 2022 Dana Incorporated All co...

Страница 3: ...4 2 7 TYPE 08 25 4 2 8 TYPE 0S 26 4 2 9 TYPE 0E 27 5 SAFETY 28 5 1 INTENDED USE 28 5 2 IMPROPER USE 28 5 3 SAFETY INSTRUCTIONS 29 5 3 1 GENERAL SAFETY INSTRUCTIONS 29 5 4 TIGHTENING TORQUES 31 5 5 CAS...

Страница 4: ...GEAR UNIT WITH TORQUE ARM 51 8 11 FOR THE FIXING BOLD POSITION REFER TO THE FOLLOWING DIMENSIONS 53 8 12 K 00 K 20 TORQUE ARM ASSEMBLY DETAILS 55 8 13 FITTING OUTPUT SHAFT ELEMENTS 56 8 14 CORRECT PO...

Страница 5: ...CKING 1 1 MANUAL APPLICABILITY AND SUPPORTED MODELS File name Revision Date Changes description IMM 0018EN_Rev 00 Gearmotors K Series 00 17 10 2022 Changed layout IMM 0018EN_Rev 01 Gearmotors K Series...

Страница 6: ...d modified gear units ask Dana Motion Systems Italia S r l for validity This manual does not cover 94 9 EC compatible gearboxes For 94 9 EC contact Dana Motion Systems Italia S r l Indicates an immine...

Страница 7: ...B09 90 B14 A18 180 B5 Gearbox Type K Serie Input Type R With Motor N IEC B5 B14 Flanged without Motor V IEC B5 B14 Flanged with Motor T Without Motor Housing Size 0 8 Revision Number 0 7 00 Hollow ou...

Страница 8: ...Pos Mounting Position Type Designation A Type B Shaft Arrangement Viewed from input side L Right Input Left Output R Left Input Right Output NOTE Nameplate unit designation is a short abbreviation fr...

Страница 9: ...2 1 2 2 21 22 23 27 26 25 23 22 21 5 8 7 6 5 4 2 3 2 10 12 13 14 15 16 17 18 16 19 20 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Bearing 6 Gear 7 Pinion Shaft 8 Key 9 Bolt 10 Cover Plat...

Страница 10: ...23 18 16 8 10 4 15 21 28 19 7 12 25 29 27 16 2 3 2 2 1 2 11 2 26 24 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Bearing 6 Gear 7 Pinion Shaft 8 Key 9 Bolt 10 Cover Plate 11 Key 12 Pinion...

Страница 11: ...8 4 20 2 9 23 14 22 18 7 10 24 15 28 16 4 6 12 27 16 5 2 5 19 26 25 21 2 2 1 2 11 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Bearing 6 Gear 7 Pinion Shaft 8 Key 9 Bolt 10 Cover Plate 11...

Страница 12: ...0 5 5 22 30 23 16 15 12 8 4 21 31 16 19 2 3 2 2 1 2 11 26 2 24 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Bearing 6 Gear 7 Pinion Shaft 8 Key 9 Bolt 10 Cover Plate 11 Key 12 Pinion Shaft...

Страница 13: ...4 14 24 18 28 2 29 7 21 10 15 27 16 30 2 4 6 22 12 16 23 19 2 1 2 26 25 11 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Bearing 6 Gear 7 Pinion Shaft 8 Key 9 Bolt 10 Cover Plate 11 Key 12...

Страница 14: ...7 26 25 23 22 21 2 3 2 4 5 8 7 6 5 4 9 10 12 13 14 15 16 17 18 16 19 20 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Bearing 6 Gear 7 Pinion Shaft 8 Key 9 Bolt 10 Cover Plate 11 Key 12 Pin...

Страница 15: ...8 7 6 5 4 21 22 23 27 26 25 23 22 21 9 10 12 13 14 15 16 17 18 16 19 20 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Bearing 6 Gear 7 Pinion Shaft 8 Key 9 Bolt 10 Cover Plate 11 Key 12 Pin...

Страница 16: ...3 22 21 4 5 8 7 6 5 4 9 10 12 13 14 15 16 17 18 16 19 20 2 24 26 24 11 2 1 2 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Bearing 6 Gear 7 Pinion Shaft 8 Key 9 Bolt 10 Cover Plate 11 Key 1...

Страница 17: ...22 27 28 23 29 30 25 9 10 12 13 14 15 16 17 18 16 19 20 24 26 2 3 2 29 30 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Bearing 6 Gear 7 Pinion Shaft 8 Key 9 Bolt 10 Cover Plate 11 Key 12 P...

Страница 18: ...1 22 23 27 26 25 23 22 21 9 10 12 13 14 15 16 17 18 16 19 20 2 29 28 2 3 2 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Bearing 6 Gear 7 Pinion Shaft 8 Key 9 Bolt 10 Cover Plate 11 Key 12...

Страница 19: ...0 19 18 17 16 15 2 2 2 1 3 2 2 23 24 25 25 26 27 28 29 26 25 24 30 2 25 25 25 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Shim Ring 6 Gear 7 Bearing 8 Spacer 9 Bearing 10 Shim Ring 11 Key...

Страница 20: ...10 9 8 7 6 5 4 2 2 3 2 2 1 24 25 26 26 27 28 29 30 27 26 26 26 26 25 24 2 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Shim Ring 6 Gear 7 Key 8 Bearing 9 Spacer 10 Bearing 11 Shim Ring 12...

Страница 21: ...28 28 29 30 31 32 29 28 28 28 28 33 34 2 2 2 1 2 2 3 2 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Shim Ring 6 Gear 7 Bearing 8 Spacer 9 Bearing 10 Shim Ring 11 Key 12 Pinion Shaft 13 Co...

Страница 22: ...2 1 3 2 2 24 23 25 26 27 27 28 29 30 31 28 27 26 32 2 27 27 27 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Shim Ring 6 Gear 7 Bearing 8 Spacer 9 Bearing 10 Shim Ring 11 Key 12 Pinion Sha...

Страница 23: ...10 9 8 7 6 5 4 2 2 3 2 2 1 22 24 25 26 26 27 28 29 30 27 26 26 26 26 25 24 2 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Shim Ring 6 Gear 7 Key 8 Bearing 9 Spacer 10 Bearing 11 Shim Ring...

Страница 24: ...9 30 31 32 29 28 28 28 28 33 34 2 2 2 1 2 2 3 2 15 22 24 25 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Shim Ring 6 Gear 7 Bearing 8 Spacer 9 Bearing 10 Shim Ring 11 Key 12 Pinion Shaft 1...

Страница 25: ...2 2 2 1 3 2 2 24 23 23 24 25 26 27 27 28 29 30 31 28 27 27 27 27 26 25 2 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Shim Ring 6 Gear 7 Bearing 8 Spacer 9 Bearing 10 Shim Ring 11 Key 12 P...

Страница 26: ...15 2 26 27 28 28 29 30 31 32 29 28 28 28 28 27 26 3 2 2 2 1 2 2 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Shim Ring 6 Gear 7 Bearing 8 Spacer 9 Bearing 10 Shim Ring 11 Key 12 Pinion Sha...

Страница 27: ...2 2 2 2 1 3 4 5 6 7 8 9 10 11 12 13 14 Standard Part List 1 Pinion 2 Plug 3 Housing 4 Circlip 5 Shim Ring 6 Gear 7 Bearing 8 Spacer 9 Bearing 10 Shim Ring 11 Key 12 Pinion Shaft 13 Cover Plate 14 Bolt...

Страница 28: ...to be operated in the frequency entries so that the data provided on nameplate catalogue of the gear unit is not exceeded and is accordance with the nameplate catalogue The speed range will be provid...

Страница 29: ...r the gear reducer WARNING Touching hot surfaces can lead to burns Do not touch the gear reducer if their operation temperatures are too high or use suitable safety equipment like gloves WARNING Rotat...

Страница 30: ...the gear unit will be used in outdoor applications the gear unit must be prevented from rain snow and dust Entering sub stances inside the gear unit from seals can damage the gear unit Observe the saf...

Страница 31: ...itself is not combustible However it usually contains a synthetic or mineral gear oil Please observe the following if the gear reducer is situated in a burning environment 5 5 1 SUITABLE EXTINGUISHING...

Страница 32: ...amage Contact Dana Motion Systems Italia S r l for the damage and do not start to install the unit until it is agreed that the damage has no affect of operation NOTE If geared motors are used please a...

Страница 33: ...er roof which protects from snow and rain Under this condition the gear unit can be stored up to 3 year with regular check The ambient temperature should be between 5 to 60 C Without Packing Use prote...

Страница 34: ...ng gear units refer to the ATEX range manual ATEX conforming gear units have name plates indicating the zone and the temperature class and are different from standard type geared units Therefore Stand...

Страница 35: ...tric motors For different voltages please contact Dana Motion Systems Italia S r l For gear units supplied without motor refer to the motor manufacturers user manual Table 5 Basic motor connection wir...

Страница 36: ...ram DANGER The electric connection must be done by experienced electric technician The gearbox and the motor must be grounded to prevent potential differences of earth and gearbox motor Delayed Runnin...

Страница 37: ...ghten the plug again If no oil comes out take out the filling plug and add oil until oil comes out from the level plug and tighten both plugs after finish Be sure you are using the correct oil mention...

Страница 38: ...ter the gearbox and cause serious damage to the gear unit If pressure or abrasive material can not be prevented from coming over the sealing contact Dana Motion Systems Italia S r l for solutions 7 10...

Страница 39: ...e in accordance with your application Check the product catalogue for permitted radial loads and calculation Secure the gear unit using 8 8 or higher quality bolts DANGER To install the gear unit with...

Страница 40: ...Manual 8 1 INSTALLING CUSTOMER SHAFT WITH SHOULDER Use anti seize assembling paste available in your market Use a brush to apply the paste Fasten the bold as shown below 1 Short retaining bolt standar...

Страница 41: ...2 INSTALLING CUSTOMER SHAFT WITHOUT SHOULDER Use anti seize assembling paste available on your market Use a brush to apply the paste Fasten the bold as shown indicated 1 Short retaining bolt standart...

Страница 42: ...d take out the parts as shown 1 Short retaining bolt 2 Lock washer 3 Washer 4 Circlip 5 Hollow shaft 6 Customer Shaft Use the disassemble set from YILMAZ RED KT R and fasten the bold as shown bellow t...

Страница 43: ...rts as shown 1 Short retaining bolt standart scope of delivery 2 Lock washer 3 Washer 4 Circlip 5 Spacer 6 Hollow shaft 7 Customer Shaft Use the disassembly set from YILMAZ RED KT R and fasten the bol...

Страница 44: ...lation and Maintenance Manual 8 5 SHAFT TIGHTENING TORQUES VALUES ARE AS SHOWN Type Bolt Tightening Torques Nm K 00 M6 10 K 10 M10 48 K 20 M12 84 K 27 M12 84 K 28 M16 206 K 37 M16 206 K 47 M16 206 K 5...

Страница 45: ...3 114 65 27 22 1 M12 30 38 10 K 28 34 7 12 43 11 5 M20 40 39 50 124 70 28 26 2 M16 38 43 12 K 37 39 7 12 43 11 5 M20 40 39 50 138 75 35 28 2 M16 38 43 12 K 47 49 7 12 53 5 13 5 M20 50 49 60 165 87 41...

Страница 46: ...6x9H 37 36 64 58 63 5 31 35 4 140 157 166 18 35 20 20 M10x70 M10x90 M10x100 K37 N45x2x30x21x9H 47 46 74 41 45 4 185 25 45 24 32 M16x110 K47 N50x2x30x24x9H 55 51 84 46 50 4 215 25 55 24 32 M16x130 K57...

Страница 47: ...35x2x30x16x8f 37 58 11 7 40 38 94 4 00 M10x24 K37 W45x2x30x21x8f 47 75 18 7 50 48 88 4 00 M16x38 K47 W50x2x30x24x8f 55 85 18 7 60 54 16 4 00 M16x38 K57 W65x2x30x31x8f 72 95 17 8 70 68 99 4 00 M20x44 K...

Страница 48: ...8 8 ASSEMBLING CUSTOMER SHAFT WITH SHRINK DISK Loosen the bolts of the shrink disk Use a solvent available in your market to clean all the dirt an oil from the shaft and shrink disk hollow The surfac...

Страница 49: ...clearance between the shrink disk shoulder and the hollow shaft shoulder of the gearbox 1 Welle von Kunde 2 Ringaus bronze 3 Hohlwelle 4 Schrumpscheibe Table 9 Type Bolt Quantity Tightening Torque Nm...

Страница 50: ...50 MECHANICAL INSTALLATION Dana Incorporated IMM 0018EN Installation and Maintenance Manual 8 9 DISASSEMBLING CUSTOMER SHAFT WITH SHRINK DISK Loosen the bolts of the shrink disk and take out the shaft...

Страница 51: ...ALLATION 51 Dana Incorporated IMM 0018EN Installation and Maintenance Manual 8 10 ASSEMBLING GEAR UNIT WITH TORQUE ARM The following connecting possibilities are available Use one position which is th...

Страница 52: ...Installation and Maintenance Manual Assemble the parts as shown bellow 2 3 4 5 4 6 8 9 8 9 10 8 9 7 8 9 11 11 11 1 5 10 1 Gear Unit 2 Assembled Shaft 3 Bolt 4 Spacer Ring 5 Machine Extension 6 Nut 7...

Страница 53: ...h3 KR273 10 56 28 17 22 5 160 119 73 141 KR283 10 76 38 22 27 5 192 140 77 150 KR373 10 76 38 22 27 5 200 150 105 170 KR473 10 80 40 22 27 5 250 182 155 210 KR573 10 105 52 5 26 42 5 300 220 180 251 K...

Страница 54: ...11 Type b e d r h c K 273 62 36 11 25 160 12 K 283 63 60 16 5 35 200 12 K 373 63 60 16 5 35 200 12 K 473 78 60 16 5 35 250 12 K 573 73 5 100 25 48 300 12 K 673 105 5 100 25 54 380 15 K 773 131 5 100...

Страница 55: ...55 Dana Incorporated IMM 0018EN Installation and Maintenance Manual 8 12 K 00 K 20 TORQUE ARM ASSEMBLY DETAILS Table 12 Type b e d r h K 00 47 16 10 32 100 K 10 49 5 16 10 36 150 K 20 54 5 25 20 45 20...

Страница 56: ...TS Use the following illustration to assemble output shaft units 1 Gear shaft end 2 Thrust bearing 3 Coupling hub 8 14 CORRECT POSITION OF OUTPUT SHAFT ELEMENTS Output Shaft unit transmission elements...

Страница 57: ...nance Manual 8 15 FITTING COUPLINGS By fitting couplings be sure that there is some clearance between the two elements By fitting couplings be sure that there is no eccentricity between the two shafts...

Страница 58: ...y 4 000 working hours Every 10 000 working hours or every 3 years Every 25 000 working hours Check for oil leakage x Check for oil level x Check oil leakage from seal x Check Rubber buffer x Change if...

Страница 59: ...n SG XP 680 Kl ber synth GH 6 680 Mobil Gly goyle 680 Tivela S 680 Carter SY 680 20 50 460 Degol GS 460 Energsyn SG XP 460 Aphasyn PG 460 Kl ber synth GH 6 460 Mobil Gly goyle 460 Tivela S 460 Carter...

Страница 60: ...iodegra dable Oil CLP E 25 40 5 40 320 Tribol Bio Top 1418 320 Kl ber synthGEM 2 320 Carter Bio 320 Mineral Grease 20 120 Working Temperature C Aralub HL3 Energrea se LS 3 Spheerol AP3 Centoplex 2 EP...

Страница 61: ...PLUGS For K002 and K003 this plug doesn t exist Please refer to oil quantities Table 15 Symbols Drain Plug Oil Filling Vent Plug Oil Level Oil Quantities lt Type M1 M2 M3 M4 M5 M6 K 002 0 3 0 6 0 5 0...

Страница 62: ...Vent Plug Oil Level Oil Quantities lt Type M1 M2 M3 M4 M5 M6 K 273 0 8 1 8 2 2 2 3 1 4 1 5 K 283 1 2 2 4 2 5 2 9 1 9 1 7 K 373 1 4 3 3 3 4 4 0 1 9 2 2 K 473 2 7 5 9 6 5 7 8 4 0 4 5 K 573 4 1 9 0 9 7 1...

Страница 63: ...4 0 25 2 5 0 25 2 9 0 25 1 9 0 25 1 7 0 25 K 374 1 4 0 25 3 3 0 25 3 4 0 25 4 0 0 25 1 9 0 25 2 2 0 25 K 474 2 7 0 4 5 9 0 4 6 5 0 4 7 8 0 4 4 0 0 4 4 5 0 4 K 574 4 1 0 5 9 0 0 5 9 7 0 5 11 5 0 5 5 5...

Страница 64: ...1 5 0 5 K 285 286 1 2 0 54 2 4 0 8 2 5 0 6 2 9 0 8 1 9 0 6 1 7 0 6 K 375 376 1 4 0 65 3 3 0 95 3 4 0 7 4 0 0 95 1 9 0 7 2 2 0 7 K 475 476 2 7 1 2 5 9 2 1 6 5 2 0 7 8 2 1 4 0 1 4 4 5 1 4 K 575 576 4 1...

Страница 65: ...corporated IMM 0018EN Installation and Maintenance Manual 10 4 MOUNTING POSITIONS Figured mounting positions of M1 to M6 are determined as reference of directional position of the gearbox Mounting sur...

Страница 66: ...g driver or frequency inverter Please observe the frequency inverters or drivers manual To see if the problem is on your driver or frequency inverter take out the driver frequency inverter and make di...

Страница 67: ...ious Check Your moving parts for noise Disassemble the gearbox and run without load If you still hear the noise motor bearings or gearbox bearings are defect Change bearings Goto ID 100 012 Gearbox is...

Страница 68: ...ide gearbox Goto ID 10 025 Gearbox Housing is Defect You are using chain drive or pinion gear The radial load or poligon effect of the chain may have caused the damage Check also if the assembly bolts...

Страница 69: ...oil and greases are hazardous substances which can contaminate soil and water Collect drained lubricant into suitable receptacles and dispose of it according to the valid national guidlines 12 2 DISP...

Страница 70: ...ne service parts ordering visit www danaaftermarket com Copyright 2022 Dana Incorporated All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means electron...

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