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Page 5

Maintenance and Lubrication Schedule

Inspect platform cable-activated manual release 

system (T-handle/cable assembly and carriage 

movement) 

Inspect limit switches and cams for securement 

and proper adjustment

Inspect carriage, lifting arm and eccentric shaft 

rollers (bearings) for wear or damage, positive 

securement and proper operation 

Inspect external snap rings (e-clips): 

• Carriage roller bearings (4)

• Lower lifting arm pins (4)

• Eccentric shaft track roller bearing (1)

Inspect lower lifting arm pins for wear or damage, 

positive securement and proper adjustment

Inspect eccentric shaft pins, bearing mounting 

screw, washers and securement hardware for 

wear or damage, positive securement and proper 

operation

Inspect torque tube cams for securement, wear or 

damage

Inspect housing cam brackets for securement, 

wear or damage

Inspect cylinder(s), hoses, fittings and hydraulic 

connections for wear, damage or leaks 

Inspect power cable

Ensure T-handle release and cable assembly op

-

erate properly.  Ensure carriage can be manually 

extended and retracted freely.

Resecure, replace or adjust as needed.  See 

Switch Adjustments and Calibration

.

Correct, replace damaged parts and/or relubricate.

Resecure, replace or correct as needed.

Resecure, replace damaged parts, lubricate or 

correct as needed.

Resecure, replace damaged parts, lubricate or 

correct as needed.  See Carriage Ride Height 

Adjustment.

Resecure, replace or correct as needed.

Resecure, replace or correct as needed.

Tighten, repair or replace if needed. 

 

 

Resecure, repair or replace if needed.

1500 

Cycles

4500 

Cycles

Use Braun 87010R (5606 aviation fluid).  Do 

not mix with Dextron III or other hydraulic fluids.  

Check fluid level with platform lowered fully.  Fill 

to maximum fluid level indicated on reservoir 

(specified on decal).  Do not overfill.  If fluid level 

decal is not present - measure 7/8" from the bot

-

tom of fill tube to locate fluid level.

Replace if needed. 

Tighten or replace if needed

Check to see that the lift is securely anchored to 

the vehicle and there are no loose bolts, broken 

welds, or stress fractures.

Replace decals if worn, missing or illegible.  Re

-

place antiskid if worn or missing.

Hydraulic Fluid (Pump) - Check level.  Note:  Fluid 

should be changed if there is visible contamina

-

tion.  Inspect the hydraulic system (cylinder, hoses, 

fittings, seals, etc.) for leaks if fluid level is low.

Inspect lifting arm bushings and pivot pins for vis

-

ible wear or damage

Inspect outer barrier pivot pin mounting bolts (2)

Mounting 

Decals and Antiskid

Consecutive 

750 Cycle 

Intervals

Repeat all previously listed inspection, lubrication 

and maintenance procedures at 750 cycle intervals.

Содержание NUVL855ESM

Страница 1: ...NUVL855ESM NUVL855ESM Public Use Wheelchair Lifts 02 Series 02 Service Manual for 35090 Rev A June 2010 www braunlift com DOT Public Use Lift DOT Public Use Lift DOT Public Use Lift verifies that this...

Страница 2: ...rd the information in the space provided or document on a copy This information must be provided when filing a warranty claim or ordering parts Warranty and Registration Instructions Immediately upon...

Страница 3: ...brication Diagram 12 Maintenance and Lubrication Schedule 13 15 Troubleshooting Diagnosis Chart 16 18 Lift Wiring Schematic 19A 20A Contact Removal 19B Hydraulics Hydraulics Parts List 20B Hydraulics...

Страница 4: ...and o r prope rty dama ge Do not remo ve DOOR STOW DOWN UP Rear Front Outboard passenger s side Inboard driver s side Arrows 30 30 6 13 90 of vehicle of vehicle Outboard Right Left Inboard Lift Termin...

Страница 5: ...ten ded platform deploy ment Uninten ded platform deploy ment may result in serious bodily injury and or propert y damag e Do not remo ve DOOR STOW DOWN UP Pressure Transducer 30426 Outer Barrier Limi...

Страница 6: ...stow when occupied Refer to Platform Sense Calibration The inner roll stop will not raise if occupied Refer to Inner Roll Stop Occupied Sensor Adjustment The outer barrier will not raise if occupied...

Страница 7: ...arance between horizontal arms and tracks may diminish The eccentric shaft mounting plate allows height adjustment Remove eccentric plate mounting screw Using screwdriver or small rod rotate the shaft...

Страница 8: ...the diag button on the control board see illustration at right When finished press button again to return to cycle count mode When all of the harnesses are correctly connected to the control board th...

Страница 9: ...n procedures will vary per vehicle application Floor Level Requirements When the lift is positioned at floor level raised fully the bottom of the platform must be above floor level threshold mat and t...

Страница 10: ...open the hand pump valve turn counterclockwise to lower platform slightly 1 4 maximum Close valve See Figure A 5 Reset the floor level switch cam to this new posi tion See Photo A Loosen the clamp sec...

Страница 11: ...ing arm holes that aligns best with one of the nine cam holes See Photos E and F Reposition the cam bolt flange lock nut Tighten securely 7 Use the control pendant to lower lift platform to stow level...

Страница 12: ...er roll stop linkage rod adjustment may result in lift damage If the angle of the inner roll stop when in the vertical position restricts the usable platform length for the wheelchair passenger adjust...

Страница 13: ...position turn the sensor activation bolt clockwise until alarm is not activated See Photo J The optimum setting for the inner roll stop occupied sensor adjustment nut is to have just enough pressure t...

Страница 14: ...rm deploy ment Uninte nded platfo rm deploy ment may result in seriou s bodily injury and or prope rty damag e Do not remo ve UNF OLD FOLD DOW N UP Hydraulic Cylinder Pivot Points LO Drive Chain and...

Страница 15: ...ed 4500 cycle maintenance proce dures These intervals are a general guideline for scheduling mainte nance procedures and will vary according to lift use and conditions Lifts exposed to severe conditio...

Страница 16: ...Diagram Apply Light Oil See Lubrication Diagram Apply Door Ease See Lubrication Diagram Apply to the surface area around both slots and wipe off excess Apply Light Oil See Lubrication Diagram Apply Li...

Страница 17: ...t as needed Resecure replace damaged parts lubricate or correct as needed Resecure replace damaged parts lubricate or correct as needed See Carriage Ride Height Adjustment Resecure replace or correct...

Страница 18: ...horized service per sonnel only Failure to do so may result in serious bodily injury and or property damage If a problem occurs with your lift discontinue operation immediate ly Do not attempt repairs...

Страница 19: ...several times Troubleshooting Diagnosis Chart 6 00 LIFT WILL GO DOWN WITH OVERRIDE BUT NOT WITH HAND HELD PENDANT 6 11 Full Out switch out of adjust ment or defective 6 12 Door Full Close switch out...

Страница 20: ...ssure Transducer 12 12 Stow switch out of adjust ment or defective 12 13 Full Out switch out of adjustment or defective Check Pressure Transducer Adjust or replace as necessary See Ground Sense Calibr...

Страница 21: ...K GN DK GN BK BK DK BU DK BU YL OR DK GN BK DK BU YL YL 5 6 P4 3 4 2 1 NOT USED NOT USED WH GN OR BK BU BK NOT USED BK NOT USED RD GN BK BK WH BU RD BK A J G C H L K B I F D E THRESHOLD MAT 34422A V2...

Страница 22: ...itting 90 1 8 Male Pipe x 1 8 Barbed 87563 15 1 Tube 1 4 O D x 1 8 I D Plastic 81557R014 16 1 Plug 1 8 Plastic Tube 81583 17 1 Adapter 1 4 Male NPT x 7 16 20 Male JIC 37 10130 18 1 Fitting Tee 7 16 20...

Страница 23: ...gram 34 28 29 30 32 35 31 26 18 25 33 19 20 21 22 23 24 17 34 27 28 29 37 36 Front Cylinder Rear Cylinder 14 1 2 3 6 5 4 16 9 10 11 15 7 12 8 11 13 38 39 40 Arrow must face pump Arrow must face pump N...

Страница 24: ...at Head 82764 26 5 Bumper 1 2 Dia x 1 4 Tall Rubber 82064 27 1 Electrical Board Assembly w Program Chip 31414A NS 28 1 Hand Pendant Assembly NHTSA NUVL 8 32426A 29 1 Edge Liner 1 8 x 6 Q Trim 13910R00...

Страница 25: ...47 35 1 15 13 16 14 6 8 7 8 18 19 27 40 39 38 38 43 52 41 44 37 31 24 24 24 21 32 26 25 9 12 11 TO DOWN SOLENOID LIFT STOWED SIGNAL OUTPUT VEHICLE SECURE SIGNAL INPUT TO CIRCUIT SENTRY TO DOWN SOLENO...

Страница 26: ...98 103 130 73 121 132 132 67 65 6 6 6 6 6 6 6 6 6 6 6 129 87 101 41 41 49 49 122 126 126 124 130 130 128 128 128 128 128 128 127 130 130 41 44 132 132 44 9 76 77 9 9 23 9 125 125 41 128 130 128 102 1...

Страница 27: ...73 1 Shaft Front Barrier Hinge 75413N 74 1 Spring 3 4 x 3 8 x 135 x 165 30169 75 1 Assembly Bushing Magnet 31099A 76 1 Handrail Stationary Front 73381NA 02 77 1 Handrail Stationary Rear 73380NA 02 78...

Страница 28: ...2 48 66 68 71 138 68 68 68 63 27 15 17 91 91 91 91 72 24 25 26 2 2 2 19 30 20 92 92 110 55 104 97 113 113 113 113 55 62 62 55 51 51 55 62 62 55 51 2 1 2 51 3 3 27 27 27 27 27 27 27 27 27 27 93 27 27 3...

Страница 29: ...8 16 45 41 22 123 22 80 89 115 147 43 43 22 115 147 89 123 22 54 27 27 27 81 81 81 81 81 27 79 79 78 37 39 56 47 41 41 36 52 57 40 39 38 40 61 21 41 36 35 147 39 3127 12 53 57 31 36 84 85 85 39 83 82...

Страница 30: ...132 67 65 6 6 6 6 6 6 6 6 6 6 6 129 87 101 41 41 49 49 122 126 126 124 130 130 128 128 128 128 128 128 127 130 130 41 44 132 132 44 9 76 77 9 9 23 9 125 125 41 128 130 128 102 102 114 114 105 14 14 1...

Страница 31: ...y to complete any work and to make parts and design changes from time to time without notice to anyone Braun reserves the right to make changes in the design or material of its products without incurr...

Страница 32: ...not attributable to Braun any material component or part of the product that is warranted by another entity Note the written warranty provided by the manufacturer of the material component or part is...

Страница 33: ...s do not allow a reduction in the statute of limitations so this reduction may not apply to you WARRANTY REGISTRATION and MISCELLANEOUS Your warranty registration records should be completed and deliv...

Страница 34: ...Page 32 NOTES This page intentionally left blank...

Страница 35: ...Over 300 Braun Dealers Worldwide Providing Access to the World Providing Access to the World International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670...

Страница 36: ...d on the latest product information available at the time of publication The Braun Corporation reserves the right to make changes at any time without notice 35090 Rev A June 2010 35090 Rev A June 2010...

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