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48

HL2 

Series

24V

117N

BK

120V

24V

BK

W

O

BL

TRANSFORMER

R

LIGHT

BK

BK

GN

D

G

117N

 R

O

N

120VAC

L1

N

L1 120VAC

2-STAGE T'STAT

(FIELD SUPPLIED)

1

2

STAGE

T'STAT

TERMINAL

PROB

E

GN

D

TH

GN

D

VALV

E

APS2

APS1

APS1

APS2

HS

I

HS

I

FA

N

117L

PRESSURE SWITCH

PK

PR

PK

PR

Y

BLOWER

FLAME

 ROD

BK

IGNITOR

W

BK

BK

W

BK

BK

MICRO 60U-24

IGNITION

MODULE

R

W

PR

PR

STATUS

LIGHT

APS1

W

BK

T'STAT

TERMINAL

24V 1

2

STAGE

2-STAGE T'STAT

(FIELD SUPPLIED)

G

(FIELD SUPPLIED)

(FIELD SUPPLIED)

G

G

BK

BK

 W

BLOWER

BL

IGNITOR

FLAME

 ROD

TRANSFORMER

PRESSURE SWITCH

STATUS

LIGHT

MICRO 60U-24

 BK

BK

BK

W

W

PK

PK

APS1 (NO)

G

BL

Y

BK

R

W

W

BK

IGNITION MODULE

G

G

G

G

BK

BL

 R

GY

GAS VALVE

G

GY

BK

LIGHT

BK

BK BK

GAS VALVE

G

LIGHT 

LIGHT

ON

OFF

C

M

C

HI

HI

LO

HI

M

C

C

Before field wiring this appliance - Check existing wiring; replace if necessary.

Note:  If any of the original wire supplied with the appliance must be replaced, it must be replaced with 
wiring material having a temperature rating of at least 105° C.

Figure 3.35 •  Internal Wiring Diagrams

A. Micro 60U-24 Ladder Diagram

B. Micro 60U-24 Block Diagram

3.0

 Installation

 •

 Wiring

Содержание HL2 Series

Страница 1: ...d clearances from the heater to the combustibles Signs must either be posted adjacent to the heater thermostats or in the absence of such thermostats in a conspicuous location Not for residential use...

Страница 2: ......

Страница 3: ...on 21 Burner Control Box Suspension 23 Reflector Assembly 24 Baffle Assembly and Placement 26 Final Heater Assembly 27 Venting 28 Combustion Air Requirements 35 Separated Combustion Systems 36 Combust...

Страница 4: ...f the tube heater You must read and understand the instructions and safety warnings in this manual before installing the tube heater Additional literature on this and other products is available at ww...

Страница 5: ...N or LP 125 000 95 000 40 11 22 8 190 235 13 to 23 Alum Alum 40 5 4 HL2 40 150 N or LP 150 000 100 000 40 11 22 8 190 235 14 to 25 Titan Alum 40 5 4 HL2 40 175 N or LP 175 000 125 000 40 11 22 8 190...

Страница 6: ...Infrared Htr SERIAL NO 0870 XXXX XXXX 0001 RE VERBER RAY LOW INTENSITY INFRARED HEATER FOR INDOOR INSTALLATION ONLY NOT FOR USE IN RESIDENTIAL DWELLING INSTALLATION L EXT RIEUR SEULEMENT NE PAS INSTAL...

Страница 7: ...rect LED STATUS FAULT One flash on Normal opertion 120V pwr up No flash on 24 volt transformer 120V pwr up Steady on Module 1 Flash Ignition 2 Flash Burner Ignition 3 Flash Exhaust Switch 4 Flash Gas...

Страница 8: ...hly before installing or servicing this equipment Only trained qualified gas installation and service personnel may install or service this equipment Applications This is not an explosion proof heater...

Страница 9: ...eas heaters shall be installed at least 10 ft 3 m from above the upper surface of wings or of the engine enclosures of the highest aircraft that may be housed in the hangar The measurement shall be ma...

Страница 10: ...Guidelines Chart 2 2 Standards and Code Installation Guidelines Building Location Installation of this tube heater is approved without modifications for elevations up to 6 000 feet 1 829 m MSL sea le...

Страница 11: ...Marshall fire insurance carrier or other qualified authorities on the installation of gas fired tube heaters for approval of the proposed installation Safety Signs and Labels It is important to provi...

Страница 12: ...60 152 20 ft from burner 0 7 18 7 18 6 15 30 76 HL2 20 30 40 80 100 N P 0 14 35 14 35 6 15 66 168 45 39 99 8 20 10 25 66 168 with 1 side shield 0 29 74 8 20 6 15 66 168 with 2 side shields 0 16 41 16...

Страница 13: ...When designing an infrared radiant heating system consider the following Has the building s heat loss been evaluated Does the design meet the needs of the space Have recommended mounting heights been...

Страница 14: ...rved see Chart 3 1 Produces an uneven heat distribution Four burners 100 000 BTU each are placed in each corner Burner hotter ends direct heat to areas of highest heat demand Recommended mounting heig...

Страница 15: ...imension A Distance Between Heater Rows ft Dimension B Maximum Distance Between Heaters and wall ft Dimension C Figure 3 3 Mounting Height Dimensions see Chart 3 1 for dimensions Dimension A Dimension...

Страница 16: ...amber as the first tube downstream of the burner control box 2 Mark locations for hanging points NOTE If the available hanging points do not allow for the recommended spacing then additional hangers P...

Страница 17: ...n chamber s is located in the middle of the tube models 150 200 MBH Remove paper band before starting up heater Stainless Steel Tube Clamp 150 200 MBH models only Refer to page 22 for U bend configura...

Страница 18: ...it is securely attached NOTE Threaded rod and turnbuckles may be used 6 Attach hangers to chains Adjust chain lengths until radiant tubing is level and equal weight distribution is achieved Chains mus...

Страница 19: ...45 degree angle with two suspension points using two Brass Knuckle P N BK fittings 1 double loop chains and S hooks U Tubes can be mounted from a single suspension point using a Single Mounting Brack...

Страница 20: ...entification tag 2 Slide tube clamps onto radiant tubes see figure 3 9 Figure 3 8 Attach Hangers Figure 3 9 Attach Tube Clamps Hanger Welded seam faces down Swaged End Tube Clamp Radiant Tube IMPORTAN...

Страница 21: ...towards exhaust end NOTE If it is difficult to mate the tubes they may be installed incorrectly 4 Center tube clamps over the seam where two radiant tube sections connect If necessary rotate tube cla...

Страница 22: ...bow can be set in both directions Tube Clamp Tube Clamp Dimension A Dimension B P N TF1B 4 P N E6 4 8 Model Tube Length Dimension B Notes 20 ft 13 0 156 N A 30 ft 17 8 212 Requires P N 5EA SUB 40 ft 2...

Страница 23: ...clamp screw hook or other type of suspension anchor to hanging point 3 Attach S hook and 1 double loop chain P N THCS to anchor Check that it is securely connected 4 Attach chain assemblies and S hook...

Страница 24: ...1 4 VACUATION e syst me d vacuation de ce radiateur doit satisfaire aux exigences suivantes Ne pas d passer 2 pi en longueur de conduit ou utiliser plus de 2 coudes dans le syst me d vacuation tilise...

Страница 25: ...U shaped reflector P N RU Used over a U bend accessory fitting 3 0 Installation Reflector Assembly Elbow Reflector 90 bend highly polished aluminum reflector elbow RE designed to fit atop one elbow ac...

Страница 26: ...e tabs to the center of the keyhole and rotate the baffle 90 degrees to lock the baffle sections together 5 Repeat this process with all remaining baffle sections to complete assembly Figure 3 19 Asse...

Страница 27: ...t Do not use tube clamp 20 Foot Final Heater Assembly 50 Foot 60 Foot 70 Foot Stainless steel clamp on 150 000 to 200 000 BTU h models P N TP 220 Stainless steel clamp on 150 000 to 200 000 BTU h mode...

Страница 28: ...nized steel of a thickness that meets the National Fuel Gas Code Minimum thickness for connectors varies depending on the pipe diameter Never vent the HL2 Series with PVC or plastic pipe Gas fired hea...

Страница 29: ...e materials For double wall vent pipe type B follow the vent manufacturer s clearance to combustibles The equivalent length for a 4 inch 90 elbow is 5 feet Avoid using more than two 90 directional cha...

Страница 30: ...diameter 4 inches greater than the vent pipe diameter must be used If there is 6 feet or more of vent pipe prior to passing through the combustible wall or floor then the metal thimble need only be 2...

Страница 31: ...nting is venting at a non positive pressure An appliance vented as a Category I is considered a fan assisted appliance and the vent system does not have to be gas tight It is recommended that the vent...

Страница 32: ...ion of the vent run exceeds 75 of the vertical rise length e g If the vertical vent height is 10 feet the horizontal run is greater than 7 1 2 feet The vent terminates below 5 feet of the vent connect...

Страница 33: ...ate a minimum of 7 feet above grade level The vent terminal must be installed to prevent blockage by snow and protect building materials from degradation by flue gasses The vent cap must be a minimum...

Страница 34: ...ould be minimized Each elbow installed within the common portion of the vent carrying system reduces the maximum common vent capacity by 10 Refer to NFPA 54 IFEC tables 11 2 and 11 3 for capacity The...

Страница 35: ...tight construction where the air infiltration rate is less than 0 40 air changes per hour If your application does not meet any of these criteria then room air may be used as supplying combustion air...

Страница 36: ...ealant Wrap the tape two full turns around the vent pipe Slope air intake pipe inch per foot upward or downward away from the unit Flexible boot with band clamps recommended at heater s air inlet coll...

Страница 37: ...t the factory for further determination of air infiltration rates Figure 3 26 Outside Combustion Air Vertical Intake Side View Roof Listed Exhaust Cap 18 in Min Combustion Air Intake Cap Burner Contro...

Страница 38: ...ut of installed heaters NOTE Gravity or mechanical means may be used to accomplish the air displacement Local codes may require that the mechanical exhaust system be interlocked with the electrical su...

Страница 39: ...d local codes along with guidelines in this manual In the United States refer to the latest edition of the ANSI Z223 1 NFPA54 Standard and in Canada refer to the latest edition of the CAN CGA B149 1 S...

Страница 40: ...e to a new pipe Test all gas supply lines in accordance with local codes To connect the gas The HL2 Series heater is equipped to connect to the Type 1 rubber gas connector Included Do not connect the...

Страница 41: ...onnection device that allows for the heater expansion must be used The gas outlet must be in the same room as the appliance is installed and must be accessible It may not be concealed within or run th...

Страница 42: ...osion and cause serious injury or death Test in accordance with NFPA or local codes 9 14 23cm 36cm Gas Supply Gas Supply 9 23cm 9 23cm Gas Supply Gas Supply 3 4 Gas Connection Refer to Installation Ma...

Страница 43: ...ed 14 Inches W C to the appliance Ball Valve Inlet Tap 7 14 Type 1 Hose Gas Connector formed into a U bend Adapter Drip Leg Sediment Trap Heater Movement Elbow Burner Control Box Side View Adapter Elb...

Страница 44: ...e pressure NOTE All factory installed gas connections have passed an approved leak test For leak testing on pressures above 1 2 PSI When leak testing with pressures above 1 2 PSI 14 inches W C the uni...

Страница 45: ...residential indoor spaces may result in property damage serious injury or death 120 Volt 60 Hz GRD 3 wire 24V thermostat connection Starting current 4 8 amps Running current 1 1 amps Electrical Requir...

Страница 46: ...d with the suffix D on the heater s rating plate A yellow control wire replaces the external terminal plug on stainless steel models or models with water resistant upgrades NOTICE Connecting the therm...

Страница 47: ...ntrol Box BURNER BOX observe polarity 120 Volt Power L1 N PANEL GROUND Additional wire needed on thermostats requiring constant power 24VAC High Low N NOTE If optional yellow control cord is installed...

Страница 48: ...ELD SUPPLIED G G BK BK W BLOWER BL IGNITOR FLAME ROD TRANSFORMER PRESSURE SWITCH STATUS LIGHT MICRO 60U 24 BK BK BK W W PK PK APS1 NO G BL Y BK R W W BK IGNITION MODULE G G G G BK BL R GY GAS VALVE G...

Страница 49: ...LD SUPPLIED STATUS LIGHT L1 N 120VAC T STAT TERMINAL MICRO 60U 24 IGNITION MODULE BLOWER PRESSURE SWITCH FIELD SUPPLIED LIGHT STATUS W R GY G TRANSFORMER W BK IGNITOR BK GAS VALVE R BK PK PK APS N O O...

Страница 50: ...unit is properly grounded as per the National Electrical Code ANSI NFPA 70 or Canadian Electrical code CSA C22 1 Part 1 9 The unit is properly mounted to a permanent structure able to bear the weight...

Страница 51: ...ned gas installation and service personnel only Failure to comply could result in personal injury asphyxiation death and fire or property damage Prior to leaving the Job Site Prior to leaving the job...

Страница 52: ...to smell next to the floor because some gas is heavier than air and will settle to the floor Refer to page 1 If you smell gas and on safety label affixed to the heater Do not use this appliance if an...

Страница 53: ...one second and a new trial sequence identical to the starting sequence is initiated If flame sense is not established within 8 5 seconds the heater will attempt two 2 additional ignition sequences bef...

Страница 54: ...ttempt to light three times In the event of a failed attempt to light gas pressure valve no flame sense etc the heater will enter a soft lockout period for 30 minutes and then attempt to light three m...

Страница 55: ...55 HL2 Series This page was intentionally left blank...

Страница 56: ...the secondary side of the external transformer Is there 24V to the thermostat Yes Yes No Yes No No Yes Yes No Is the power across the left terminal of the 24V plug and ground screw on the burner cont...

Страница 57: ...ntrol Box 24 Volts Repair thermostat or wiring from thermostat to heater Is there 24V across the TH and ground terminals on the circuit board Correct wiring Is the circuit board sending 120V to the fa...

Страница 58: ...then shut off Does the burner come on and turn off immediately 1 or 2 seconds Check to make sure gas pressure is within minimum and maximum inputs as indicated on heater s rating plate Is gas pressur...

Страница 59: ...re 24V across the GROUND and HIGH HIGH to COM on heaters with optional HLRB relay on the terminal strip located on the outside of the control box Repair or replace faulty wiring or thermostat Replace...

Страница 60: ...er 1 500 hours of operation heavy duty Vent pipe system Check the outside termination and the connections at the heater Inspect the vent exhausts for leakage damage fatigue corrosion and obstructions...

Страница 61: ...61 HL2 Series This page intentionally left blank...

Страница 62: ...Box Cover TP 15 Sight Glass TP 68A Strain Relief Bushing TP 16 Sight Glass Washer TP 70 Control Box Cover Gasket per foot TP 17 Sight Glass Kit TP 76 Rubber Grommet TP 19B 4 Wire Hanger with Tension...

Страница 63: ...ED Display Diagnostic Light TP 217 Pressure Switch Barb TP 828 Yellow Operational Indicator Light TP 218 Differential Switch Vinyl Sensing Tube exhaust TP 832 Thermostat Terminal Strip TP 219 Differen...

Страница 64: ...d incidental damages is expressly disclaimed Brant Radiant Heaters Limited s liability in all events is limited to and shall not exceed the purchase price paid Warranty Disclaimer Brant Radiant Heater...

Страница 65: ..._____________________________________________________________ ___________________________________________________________________________________ ______________________________________________________...

Страница 66: ..._____________________________________________________________ ___________________________________________________________________________________ ______________________________________________________...

Страница 67: ..._____________________________________________________________ ___________________________________________________________________________________ ______________________________________________________...

Страница 68: ...une modification une r paration ou un entretien incorrect peut entra ner des dommages mat riel des blessures ou la mort lisez attentivement les instructions d installation de fonctionnement et d entr...

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