Brant Radiant Heaters DES3 Series Скачать руководство пользователя страница 60

60

DES3 

Series

6.0

 Maintenance

WARNING

!

Personal injury or death may result if maintenance is not performed by properly trained 
gas installer or service personnel.  Contact the installing distributor or place of purchase 
for service. 

Do not operate heating system if repairs are necessary.  

Allow heater to cool prior to servicing. 
Disconnect power to heater before servicing.
Use protective glasses when maintaining the heater.

Routine Inspection:

At least once per year, the heating system should be inspected and serviced by trained gas installation 
and service personnel only. This inspection should be performed at the beginning of the heating season 
to insure that all heater components are in proper working order and that the heating system operates 
at peak performance. Particular attention should be paid to the following items. 

•  Blower Motor: Annual oiling of the blower motor with SAE oil will extend bearing life significantly. 

Motors with sealed ball bearings (no oil ports) do not require oiling. Ensure that the squirrel cage in 
the blower is kept clean. If dirt becomes a problem, installation of outside air intake ducts for 
combustion is recommended.

 

Check lubrication instructions on motor. If oiling is required, 
add three to four drops of SAE 20 electric motor oil:

•   After three years or 25,000 hours of operation (light-duty) 
•  After two years or 8,000 hours of operation (medium-duty)
•  Annually or after 1,500 hours of operation (heavy-duty)

•  Vent pipe system: Check the outside termination and the connections at the heater.  Inspect the vent 

exhausts for leakage, damage, fatigue, corrosion and obstructions. If dirt becomes a problem, 
installation of outside air intake ducts for combustion is recommended. 

•  Combustion air intake system (when applicable): Check for blockage and/or leakage.  Check the 

outside termination and the connection at the heater.

•  Heat exchangers: Check the integrity of the heat exchangers. Replace if there are signs of structural 

failure. Check for corrosion and/or buildup within the tube exchanger passageways.  

•  Burner: Check for proper ignition, burner flame and flame sense. Flame should extend directly 

outward from burner without floating or lifting.

•  Wiring: Check electrical connections for tightness and/or corrosion. Check wires for damage. 
•  Gas Connection: Inspect the integrity of the gas connection to the heater. Check for leaks, damage, 

fatigue or corrosion. Do not operate if repairs are necessary and turn off gas supply to the heater.  
Contact service personnel.

•   

Reflectors: Inspect the integrity of the reflectors for damage, separation, missing or misaligned 
sections. Do not operate if repairs are necessary. Repair or replace as required per the general 
installation manual. To maintain effective infrared heating, always keep both sides of the reflector 
clean. Dirt and dust can be vacuumed up or wiped with a soap and water solution. Use metal polish if 
the reflectors are severely dirty.

Contact service personnel if repairs are necessary. Do not operate unit. 

Never over-oil the motor, or 

premature failure may occur.

NOTICE

6.0

 Maintenance 

 Routine Inspection

Содержание DES3 Series

Страница 1: ...red clearances from the heater to the combustibles Signs must either be posted adjacent to the heater thermostats or in the absence of such thermostats in a conspicuous location Not for residential us...

Страница 2: ......

Страница 3: ...ion 21 Burner Control Box Suspension 23 Reflector Assembly 24 Baffle Assembly and Placement 26 Final Heater Assembly 27 Venting 28 Combustion Air Requirements 35 Separated Combustion Systems 36 Combus...

Страница 4: ...ed with your tube heater Refer to the last page for a list of the kit contents for your model heater Materials not included in the heater kit contents e g screws vent material terminals etc are the re...

Страница 5: ...5 DES3 40 150 N or LP 150 000 41 1 22 9 190 15 to 27 Titan Alum HRT 40 5 5 DES3 50 100 N or LP 100 000 50 9 27 5 235 15 to 27 Alum HRT 50 6 2 DES3 50 125 N or LP 125 000 50 9 27 5 235 15 to 27 Alum H...

Страница 6: ...Lift and remove panel KEEP COVER IN PLACE REMOVE FOR SERVICE ONLY F N LLTCL001L C R Clearance to Combustibles Labels Safety Labels and Their Locations Top Panel Bottom Panel F N LLLOGO1 Logo Label Pr...

Страница 7: ...1 CSA 2011 Low Intensity Infrared Htr SERIAL NO 0870 XXXX XXXX 0001 RE VERBER RAY LOW INTENSITY INFRARED HEATER FOR INDOOR INSTALLATION ONLY NOT FOR USE IN RESIDENTIAL DWELLING INSTALLATION L EXT RIEU...

Страница 8: ...ath Read and understand the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Applications This is not an explosion proof heater No tube heat...

Страница 9: ...all be installed at least 10 ft 3 m from above the upper surface of wings or of the engine enclosures of the highest aircraft that may be housed in the hangar The measurement shall be made from the wi...

Страница 10: ...tion Installation of this tube heater is approved without modifications for elevations up to 6 000 feet 1 829 m MSL sea level in the United States Contact the factory for installations above these ele...

Страница 11: ...ntial hazards consult your local fire Marshall fire insurance carrier or other qualified authorities on the installation of gas fired tube heaters for approval of the proposed installation Safety Sign...

Страница 12: ...th 1 side shield 0 42 107 8 20 6 15 81 206 with 2 side shields 0 23 58 23 58 6 15 81 206 20 ft from burner 0 11 28 11 28 6 15 44 112 DES3 50 60 175 N P 0 34 86 34 86 6 15 92 224 45 63 160 8 20 10 25 9...

Страница 13: ...When designing an infrared radiant heating system consider the following Has the building s heat loss been evaluated Does the design meet the needs of the space Have recommended mounting heights been...

Страница 14: ...erved see Chart 3 1 Produces an uneven heat distribution Four burners 100 000 BTU each are placed in each corner Burner hotter ends direct heat to areas of highest heat demand Recommended mounting hei...

Страница 15: ...being mounted outside of the factory recommended mounting heights Model BTU Range Recommended Mounting Height ft Coverage Area Straight Config LxW Coverage Area U Tube Config LxW Distance Between Hea...

Страница 16: ...hanging points do not allow for the recommended spacing then additional hangers P N TP 19B may be necessary The spacing between the burner control box mounting brackets and the first hanger should be...

Страница 17: ...Suspension Point NOTE A yellow band identifying the combustion chamber s is located in the middle of the tube models 150 200 MBH Remove paper band before starting up heater Stainless Steel Tube Clamp...

Страница 18: ...t it is securely attached NOTE Threaded rod and turnbuckles may be used 6 Attach hangers to chains Adjust chain lengths until radiant tubing is level and equal weight distribution is achieved Chains m...

Страница 19: ...45 degree angle with two suspension points using two Brass Knuckles P N BK fittings 1 double loop chains and S hooks U Tubes can be mounted from a single suspension point using a Single Mounting Brac...

Страница 20: ...identification tag Figure 3 9 Attach Tube Clamps Hanger Welded Seam Faces Down Swaged End Tube Clamp Radiant Tube IMPORTANT 150 000 to 200 000 BTU h models must be installed with a stainless steel tub...

Страница 21: ...ards exhaust end NOTE If it is difficult to mate the tubes they may be installed incorrectly 4 Center tube clamps over the seam where two radiant tube sections connect If necessary rotate tube clamps...

Страница 22: ...ctions require two 2 TR 60 packages Figure 3 12 Elbow and U Bend Clearances Dimension A U Bend can be set in both directions 12 Figure 3 13 U Bend and Elbow Dimensions Chart 3 4 Overall Dimensions for...

Страница 23: ...the burner control box 2 Fasten beam clamp screw hook or other type of suspension anchor to hanging point 3 Attach S hook and chain assembly P N THCS to anchor Check that it is securely connected 4 At...

Страница 24: ...ration proximity to combustibles and space surrounding the heater Before you begin assembly determine if the use of reflector accessories are necessary see Chart 3 5 Figure 3 16 Reflector Assembly Ref...

Страница 25: ...a 90 degree elbow radiant tube U shaped reflector P N RU Used over a U shaped radiant tube Reflector Accessory Description Part Number Elbow Reflector 90 bend highly polished aluminum reflector elbow...

Страница 26: ...he tabs to the center of the keyhole and rotate the baffle 90 degrees to lock the baffle sections together 5 Repeat this process with all remaining baffle sections to complete assembly Figure 3 19 Ass...

Страница 27: ...s steel clamp location on 150 200 MBH models P N TP 220 Aluminized steel secondary combustion chamber location on 150 200 MBH models Aluminized steel secondary combustion chamber location on 150 200 M...

Страница 28: ...anized steel of a thickness that meets the National Fuel Gas Code Minimum thickness for connectors varies depending on the pipe diameter Never vent the DES3 Series with PVC or plastic pipe Gas fired h...

Страница 29: ...ch clearance around all single wall vent pipe from any combustible materials For Duravent type PVP venting follow the vent manufacturer s clearance to combustables Avoid using more than two 90 directi...

Страница 30: ...to condensation insulate venting runs greater than 5 feet to minimize the production of condensation Inspect for leakage prior to insulating the venting and only use insulation that is non combustible...

Страница 31: ...this section in addition to the requirements of the general venting Category I Vertical venting is venting at a non positive pressure An appliance vented as a Category I is considered a fan assisted...

Страница 32: ...eeds 75 of the vertical rise length e g If the vertical vent height is 10 feet the horizontal run is greater than 7 1 2 feet The vent terminates below 5 feet of the vent connection on the unit The ven...

Страница 33: ...is located within 10 feet The bottom of the vent terminate must be located a minimum of 12 inches above grade level and must extend beyond any combustible overhang Vents adjacent to public walkways m...

Страница 34: ...imney flue the smaller connector shall enter at the highest level consistent with the available head room or clearance to combustible material Restrictions within the common vent such as elbows should...

Страница 35: ...a then room air may be used as supplying combustion air to the heater Refer to Combustion Air Supply Room Air on page 37 for details on how to utilize room air for combustion Sufficient combustion air...

Страница 36: ...l all joints with metallic tape or silicone sealant Wrap the tape two full turns around the vent pipe Slope air intake pipe inch per foot upward or downward away from the unit Do not draw fresh air fr...

Страница 37: ...ction with air infiltration rates of less than 0 40 air changes per hour outside combustion air is typically needed unless the sheer size of the building allows otherwise Contact the factory for furth...

Страница 38: ...r displacement Local codes may require that the mechanical exhaust system be interlocked with the electrical supply line to the heaters enabling both to function simultaneously The minimum clearance b...

Страница 39: ...nd local codes along with guidelines in this manual In the United States refer to the latest edition of the ANSI Z223 1 NFPA54 Standard and in Canada refer to the latest edition of the CAN CGA B149 1...

Страница 40: ...ed pipe verify that its condition is clean and comparable to a new pipe Test all gas supply lines in accordance with local codes To connect the gas The DES3 Series heater is equipped to connect to the...

Страница 41: ...ch material an intermediate connection device that allows for the heater expansion must be used The gas outlet must be in the same room as the appliance is installed and must be accessible It may not...

Страница 42: ...use serious injury or death Test in accordance with CAN CSA codes 7 14 18 cm 36 cm 9 23 cm Correct Method Wrong Method Side View Front View Side View Front View 9 23 cm 9 14 23 cm 36 cm Correct Method...

Страница 43: ...llation instructions to ensure allowances are made for this movement To ensure your safety and comply with the terms of the warranty all units must be installed in accordance with these instructions B...

Страница 44: ...he pressure NOTE All factory installed gas connections have passed an approved leak test For leak testing on pressures above 1 2 PSI When leak testing with pressures above 1 2 PSI 14 inches W C the un...

Страница 45: ...nnel may install or service this equipment Not for residential use Do not use this heater in the home sleeping quarters attached garages etc Installation of a commercial tube heater system in resident...

Страница 46: ...DES3 Series comes standard requiring a 120VAC thermostat connection An optional 24VAC internal relay 24VAOX may be factory installed if the heater is to be controlled via a 24VAC thermostat A 40VA tra...

Страница 47: ...hite Coil W G Y C R W Common required for thermostats that require constant power Field Supplied 24VAC Electric Shock Field wiring to the tube heater must be connected and grounded in accordance with...

Страница 48: ...this appliance Check existing wiring replace if necessary NOTE If any of the original wire supplied with the appliance must be replaced it must be replaced with wiring material having a temperature ra...

Страница 49: ...L1 N NEUTRAL THERMOSTAT NEUTRAL VALVE GROUND HIGH VOLTAGE N O PRESSURE SWITCH 120VAC BURNER N BK W W R BK BK O G BK W BK BK ELECTRODE W 49 DES3 Series B DES3 Block Diagram 3 0 Installation Wiring...

Страница 50: ...NFPA 70 or Canadian Electrical code CSA C22 1 Part 1 9 9 The unit is properly mounted to a permanent structure able to bear the weight of the unit 9 9 The proper mounting height is observed for the ap...

Страница 51: ...installation and service personnel only Failure to comply could result in personal injury asphyxiation death and fire or property damage Prior to leaving the Job Site Prior to leaving the job site ver...

Страница 52: ...will settle to the floor Refer to the cover page If you smell gas and on safety label affixed to the heater Do not use this appliance if any part has been under water Immediately call a qualified serv...

Страница 53: ...t After ignition the control senses and monitors burner flame through the electrode If sense of flame is lost the control immediately disrupts power to the gas valve and then re cycles the unit identi...

Страница 54: ...iled attempt to light gas pressure valve no flame sense etc the heater will enter a soft lockout period for 15 minutes and then attempt to light three more times before entering Hard Lockout mode Hard...

Страница 55: ...55 DES3 Series This page was intentionally left blank...

Страница 56: ...r physically damaged No Yes Replace igniter Yes No Find the source of the electrical problem Check the gap on the igniter Is the gap between 3 16 in and 1 4 in No Adjust gap Yes No Yes No During the i...

Страница 57: ...safety differential pressure switch The switch is a normally open switch and is located in the air chamber Temporarily place a jumper across the terminal of the switch Does the igniter spark Yes Yes...

Страница 58: ...s pressure ok Yes Make sure gas lines were purged of air and or correct pressure problems The following can cause the heater to shut down Improper grounding High winds Taking combustion air from the a...

Страница 59: ...lace electrode if needed No Check the gap on the igniter Is the gap between 1 8 in and 3 16 in Adjust gap No 5 0 Troubleshooting Guide Flame Current Check Single Spark Sense To measure flame current d...

Страница 60: ...uty Vent pipe system Check the outside termination and the connections at the heater Inspect the vent exhausts for leakage damage fatigue corrosion and obstructions If dirt becomes a problem installat...

Страница 61: ...61 DES3 Series This page was intentionally left blank...

Страница 62: ...TP 17 Sight Glass Kit TP 201B V 3 Mid Burner Color Code TAN TP 19B 4 in Wire Hanger w Tension Spring TP 204 Gas Orifice consult factory TP 20C 10 ft Aluminum Reflector TP 212 1 2 in x 3 in Pipe Nipple...

Страница 63: ...3060 Pressure Switch Mounting Bracket TP 3001 Divider Panel TP 3072 Low BTU Burner Color Code GREEN TP 3002A Left End Panel TP 3093 8 32 Cage Nut Qty 4 TP 3003A Right End Panel TP 3094 8 32 x 1 2 in...

Страница 64: ...y for consequential and incidental damages is expressly disclaimed Brant Radiant Heaters Limited s liability in all events is limited to and shall not exceed the purchase price paid Warranty Disclaime...

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Страница 68: ...retien incorrect peut entra ner des dommages mat riel des blessures ou la mort lisez attentivement les instructions d installation de fonctionnement et d entretien avant de proc der l installation ou...

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