Bradford White UDH Series Скачать руководство пользователя страница 15

SERVICE PROCEDURE 

V

Gas Control

Testing, Disassembly & Replacement

°F

0

1

2

3

4

5

6

7

8

9

40

26109

25400

24712

24045

23399

22771

22163

21573

21000

20445

50

19906

19383

18876

18383

17905

17440

16990

16553

16128

15715

60

15314

14925

14548

14180

13823

13477

13140

12812

12494

12185

70

11884

11592

11308

11032

10763

10502

10248

10000

9760

9526

80

9299

9078

8862

8653

8449

8250

8057

7869

7685

7507

90

7333

7165

7000

6839

6683

6531

6383

6238

6098

5961

100

5827

5697

5570

5446

5326

5208

5094

4982

4873

4767

110

4663

4562

4464

4368

4274

4183

4094

4006

3922

3839

120

3758

3679

3602

3527

3453

3382

3312

3244

3177

3112

130

3048

2986

2925

2866

2808

2752

2697

2643

2590

2538

140

2488

2439

2391

2344

2298

2253

2209

2166

2124

2083

150

2043

2004

1966

1928

1891

1856

1820

1786

1753

1720

160

1688

1656

1625

1595

1566

1537

1509

1481

1454

1427

170

1402

1376

1351

1327

1303

1280

1257

1235

1213

1191

180

1170

1150

1129

1110

1090

1071

1953

1035

1017

999

190

982

965

949

933

917

901

886

871

857

842

200

828

814

801

788

775

762

749

737

725

713

In Degrees F

Sensor Resistance at Various Temperatures

Example: 

If temperature of water is 84°F, then the resistance through the sensor would be
8449 (see shaded area). NOTE: Sensor resistance increases as the temperature
decreases.

WARNING

Stored water may be HOT when performing the following steps in this procedure.

Take necessary precaution to prevent personal injury.

Step 1.

Set the Gas Control knob to the “OFF” position.

Step 2.

Turn off inlet water supply to water heater.

Step 3.

Draw approximately 4 gallons of water from drain valve into a container, or suitable drain, and discard. 
Draw an additional gallon and immediately measure water temperature using an accurate thermometer. 
It may be necessary to open a hot water faucet to allow water heater to drain.

Step 4.

Using the chart below, determine correct resistance value for the water temperature from step 3.

Note:

It is important to understand once the resistance for the temperature sensor is determined from the 
previous page, water flow through the water heater should not occur. Prior to drawing water from drain 
valve, turn off the cold water supply to the water heater. This will prevent cold water flow into the tank 
affecting the resistance value of the temperature sensor. 

15

DETERMINE WATER TEMPERATURE INSIDE TANK

The Bradford White

15

Содержание UDH Series

Страница 1: ...ions for Service To be performed ONLY by qualified service providers Models Covered by This Manual ECO Defender Safety System Models UDS140S FRN UDS150S FRN UDH1504T FRN UDH165T FRN UDH175S FRN UDH50T45FR N UDH65T45FR N UDH75T50FR N Denotes Warranty Years Ultra Low NOx Direct Vent Water Heaters UDS UDH Series ...

Страница 2: ...ement and Installation 6 I Thermopile Testing and Replacement 9 II Pilot Assembly Inspection Cleaning and Replacement 10 III Igniter Electrode Testing and Replacement 11 IV Honeywell Gas Control Testing Disassembly and Replacement 20 V Burner Operation Inspection Adjustment Cleaning and Replacement 21 VI Dip Tube and Anode Inspection and Replacement 23 VII Generic Parts List 25 2 2 ...

Страница 3: ...gned to facilitate problem diagnosis and enhance service efficiency To further promote quicker service times the gas valve can be removed and replaced without draining the water heater Please read the service manual completely before attempting service on this new series of direct vent water heaters How the Safety System Works During normal operation air for the combustion chamber is drawn into th...

Страница 4: ...lure 2 Unstable pilot 3 Pilot tube block or restricted Service Procedure If the pilot will not stay lit replace pilot assembly If problem persists replace Gas Control 1 Adjust set point knob to desired setting Normal operation 1 See service procedure II 2 See service procedure III 3 See service procedure III Flammable Vapor Ignition Resistant Water Heaters Green LED Indicator Observe green LED ind...

Страница 5: ...ontrol is wet or physically damaged Pilot valve stuck in open position Service Procedure 1 See service procedure V 1 Reset Gas Control 2 Replace Gas Control Replace Gas Control Flammable Vapor Ignition Resistant Water Heaters Green LED Indicator Observe green LED indicator on Gas Control Error flash codes are displayed with a three second pause before repeating Check and repair the system as noted...

Страница 6: ...ch Remove the main burner feedline from the gas control with a wrench Step 7 Disconnect the spark igniter wire from the gas control Step 8 Remove the burner assembly from the combustion chamber Step 9 Fully inspect burner and inner door gaskets for the following Tears Other imperfections that will inhibit proper seal Missing Material Gasket adhesion to inner door Cracks Material left on combustion...

Страница 7: ...with the built in washer to secure the left side of the burner door in place DO NOT OVER TIGHTEN SCREWS Step 14 Position the fiberglass sock containing the igniter wire the pilot tube and the armored thermopile cable against the inner door flange Inner Door Gasket Replacement Procedure WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing p...

Страница 8: ...opening Secure right side inner door using 1 4 hex drive screws from step 5 DO NOT OVER TIGHTEN SCREWS Verify both burner and right sides of the inner door are properly positioned and sealed against the combustion chamber Step 17 Reconnect the igniter wire to the gas control Step 18 Replace outer jacket burner access door Step 19 To resume operation follow the instructions located on the lighting ...

Страница 9: ...connector OPEN CIRCUIT THERMOPILE TESTING Normal thermopile operation will be between 350mV 850mV If reading is less than 350mV replacement of pilot assembly is recommended following SERVICE PROCEDURE III Step 4 If thermopile reading is between 350mV 850mV remove multimeter and reconnect red thermopile wire to red wire leading from the gas control Reconnect white thermopile wire negative terminal ...

Страница 10: ...8 Inspect pilot orifice a Remove nut from bottom of pilot assembly b Remove pilot tube and pilot orifice c Inspect pilot orifice for blockage must be cleaned or replaced Honeywell pilot orifice not replaceable replace pilot assembly Step 9 Install pilot electrode assembly to feedline secure with screw from step 6 Step 10 Re Install burner assembly and right side inner door per SERVICE PROCEDURE I ...

Страница 11: ...er and install a jumper wire in its place Hold the other end of the jumper by the wire insulation or using an insulated tool next to an unpainted surface such as the feedline and depress the igniter If there is a spark the igniter is OK the pilot is not functioning and must be replaced see SERVICE PROCEDURE III for pilot replacement If no spark is present the igniter is not functioning and must be...

Страница 12: ...of these components may be replaced without replacing the entire Gas Control LINE PRESSURE The Gas Control is designed for a maximum line pressure of 14 0 w c and a minimum line pressure of 1 0 w c over the water heater s rated manifold pressure check rating plate Line pressure must be checked with the main burner on and off to assure proper readings Gas Control Cover Piezo Igniter Valve Body Back...

Страница 13: ...sure tap plug Check for gas leaks prior to placing water heater back into operation by following the instructions located on the lighting instruction label or the lighting instructions located in the installation and operation manual Step 7 If gas pressure is outside the specification noted above refer to Honeywell Gas Control Testing Disassembly and Replacement to replace Gas Control or valve bod...

Страница 14: ...ance of temperature sensor see caution and photos above Replace Gas Control Once the temperature sensor resistance values are known the water temperature must also be known to determine if the resistance values are correct See next page to obtain water temperature Are temperature sensor resistance values correct CAUTION DO NOT use standard multimeter probes for this test Doing so will damage conne...

Страница 15: ...arious Temperatures Example If temperature of water is 84 F then the resistance through the sensor would be 8449 see shaded area NOTE Sensor resistance increases as the temperature decreases WARNING Stored water may be HOT when performing the following steps in this procedure Take necessary precaution to prevent personal injury Step 1 Set the Gas Control knob to the OFF position Step 2 Turn off in...

Страница 16: ...ep 4 Disconnect igniter wire Step 5 Disconnect main burner feedline pilot tube and thermopile wires from gas control Step 6 Remove Gas Control cover screw Rotate knob counter clockwise to the OFF posistion Step 7 Depress both tabs on the top of the Gas Control cover and pull to remove Gas Control cover screw CAUTION Use caution not to bend or damage valve body pins when removing or installing Gas ...

Страница 17: ...ect temperature sensor from control board and remove wire from the temperature sensor wire routing clip Disconnect temperature sensor Step 9 Remove the piezo igniter from the control cover by releasing the lock tab on the control cover Release lock tab Temperature sensor wire routing clip 17 The Bradford White 17 ...

Страница 18: ...ion stick make sure the assembly is inserted FULLY into the backplate and the wires are routed through the wire routing clips Failure to do so will not allow valve body to be reinstalled properly and may damage temperature sensor wires Insertion stick fully inserted into backplate Step 10 Remove the valve body by removing screw located at the lower left corner then unclipping the lower right side ...

Страница 19: ...rection Step 13 To reassemble Gas Control follow the previous steps in reverse order Once Gas Control is reassembled burner assembly is reinstalled and the gas supply line is reconnected resume water supply to water heater Be sure tank is full of water before relighting Step 14 To resume operation follow the instructions located on the lighting instruction label or the lighting instructions locate...

Страница 20: ...the water heater a Install gas control into water heater by rotating clockwise DO NOT use a wrench on the gas control body or damage to the gas control may occur If necessary use a length of NPT pipe threaded into gas inlet of gas control b Bend the main burner feedline and pilot tube back to the gas control and attach to the gas control Connect the igniter wire and the white thermopile wire to th...

Страница 21: ...AIN BURNER Inspection Cleaning and Replacement DANGER Under no circumstances shall flammable materials be used or stored in the vicinity of the water heater With the inner door removed the Bradford White Defender Safety System will be inactivated If flammable vapors are present a fire or explosion may result causing property damage personal injury or death WARNING Inner door and burner components ...

Страница 22: ...if necessary Step 6 Remove pilot assembly refer to SERVICE PROCEDURE III for cleaning and inspection Step 7 Reassemble burner Step 8 Reinstall burner and inner door per SERVICE PROCEDURE I steps 9 through 19 Step 9 To resume operation follow the instructions located on the lighting instruction label or the lighting instructions located in the installation and operation manual Feedline Main Burner ...

Страница 23: ...ould be open and free of any blockage Anti siphon hole located approximately 6 from the bottom of nipple should be free of any blockage Any damage such as cracks restriction due to deformation or unintentional holes are not field repairable and the inlet nipple dip tube must be replaced Step 6 Upon completion of inspection or subsequent replacement reinstall inlet nipple dip tube into heater Conne...

Страница 24: ...f the original anode diameter approximately 5 8 diameter replacement is recommended If any of thesteel core of the anode is exposed replacement is recommended Step 6 Upon completion of inspection or subsequent replacement reinstall outlet nipple anode into heater Connect nipple to plumbing system resume water supply and refill heater with water Step 7 To resume operation follow the instructions lo...

Страница 25: ...et Anode 18 Heat Trap Outlet 19 T P Relief Valve 20 NPT Tank Plug UDH Models 21 Feedline Spring Clip 22 Air Intake Boot 23 Air Intake Boot Gasket 24 Complete Right Side Inner Door 25 Screw 10 12 x Hex Washer Head 26 Screw 8 18 x Hex Washer Head 27 Brass Drain Valve 28 Outer Door 29 Gas Control 30 Inner Door Gasket Kit 31 Heat Trap Kit 32 ASSE Approved Mixing Valve Optional 33 Ultra Low NOx Burner ...

Страница 26: ......

Страница 27: ......

Страница 28: ......

Отзывы: